Tele Radio R4-01 User manual

safe smart strong
R4
R4-01, R4-03,
R4-06, R4-08,
R4-36, R4-38
ENDUSER
INSTRUCTIONS
Receivers:
ED-TG2-RX101-EN-v04
Language: English (original)
R4-26, R4-28,
R4-41, R4-43

©Tele Radio AB
Datavägen 21
SE-436 32 Askim
Sweden
Phone: [phone]

Enduser instructions│R4│
CHAPTER 1: INTRODUCTION 4
1.1About this document 6
1.2About Tiger TG2 systems 7
CHAPTER 2: SAFETY 8
2.1Warnings & restrictions 8
CHAPTER 3: TECHNICAL DATA 11
3.1Receiver specifications 11
3.2Current consumption 13
CHAPTER 4: PRODUCT GENERAL DESCRIPTION 14
4.1Receiver description 14
4.2Mechanical installation 16
CHAPTER 5: STATUS AND ERROR INDICATIONS 18
5.1Function LEDs indication in normal operation 18
5.2CANopen run status 19
5.3CANopen error status 19
5.4Fatal error indications and error code messages 20
5.5Show digital input status on the transmitter 22
CHAPTER 6: OPERATION 24
6.1General information 24
6.2Relay functions 24
CHAPTER 7: WARRANTY, SERVICE, REPAIRS, AND MAINTENANCE 25
CHAPTER 8: REGULATORY INFORMATION 26
8.1Europe 26
8.2North America 26
8.3EAC 30
8.4Brazil 30
ANNEX A: INDEX 31
ED-TG2-RX101-EN-v04 3

Enduser instructions│R4│Chapter 1: Introduction
CHAPTER 1: INTRODUCTION
Thank you for using a Tele Radio AB product
READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE OPERATING
THE PRODUCTS.
These End user instructions have been published by Tele Radio AB and are not
subject to any guarantees. The End user instructions may be withdrawn or revised
by Tele Radio AB at any time and without further notice. Corrections and updates
will be added to the latest version of the manual. Always download the End user
instructions from our website, www.tele-radio.com, for the latest available version.
Keep the safety instructions for future reference.
IMPORTANT! These instructions are intended for end users. The instructions can be
printed and handed to end user.
Tele Radio AB remote controls are often built into wider applications. This
documentation is not intended to replace the determination of suitability or
reliability of the product for specific user applications and should not be used for
this purpose. It is the responsibility of any such users or integrators to perform the
appropriate and complete risk analysis, evaluation and testing of the products with
respect to the relevant specific application or use. Tele Radio AB shall not be
responsible or liable for misuse of the information contained herein.
Always refer to the applicable local regulations for installation and safety
requirements relating to cranes, hoists, material handling applications, lifting
equipment, industrial machinery, and/or mobile hydraulic applications using Tele
Radio AB products, e.g.:
lapplicable local and industrial standards and requirements,
lapplicable occupational health and safety regulations,
lapplicable safety rules and procedures for the factory where the equipment
is being used,
luser and safety manuals or instructions of the manufacturer of the
equipment where Tele Radio AB remote control systems are installed.
Tele Radio AB End user instructions do not include or address the specific
instructions and safety warnings of the end product manufacturer.
4 ED-TG2-RX101-EN-v04

Enduser instructions│R4│Chapter 1: Introduction
Tele Radio AB products are covered by a warranty against material, construction, or
manufacturing faults. See "Chapter 7: Warranty, service, repairs, and maintenance".
ED-TG2-RX101-EN-v04 5

Enduser instructions│R4│Chapter 1: Introduction
1.1About this document
Before installing or operating the product, read the corresponding documentation
carefully.
Tele Radio AB's product range is composed of transmitters, receivers, and
accessories intended for use together as a system.
These End user instructions cover general safety issues, main technical
specifications, and standard operating instructions. Images shown in this document
are for illustrative purposes only.
Please report any error or omission in this document, as well as any improvement
or amendment suggestion to [e-mail].
1.1.1COPYRIGHT
Information in this document is subject to change without notice. No part of this
publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, photographic, mechanical (including
photocopying), recording or otherwise for any purpose other than the purchaser's
personal use without the written permission of Tele Radio AB.
1.1.2TERM AND SYMBOL DEFINITIONS
The capitalized terms and symbol used herein shall have the following meaning:
lWARNING: indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
lCAUTION: indicates a hazardous situation which, if not avoided, will result in
minor or moderate injury.
lIMPORTANT: is used for information that requires special consideration.
lNOTE: is used to address practices not related to physical injury.
This symbol is used to call attention to safety messages that would be
assigned the signal words "WARNING"or "CAUTION".
6 ED-TG2-RX101-EN-v04

Enduser instructions│R4│Chapter 1: Introduction
1.2About Tiger TG2 systems
The Tiger TG2 product range is composed of transmitters and receivers intended for
use together as a system in complex lifting applications such as cranes, OHT cranes
and electric hoists or mobile applications.
1.2.1ABOUT R4 RECEIVERS
R4 receivers have simplex communication with support for duplex. They are
compatible with all T9, T11, T12, T14 and T15 transmitters within the same frequency
range.
Overview of available models
• 4 3 3 M H z f r e q u e n c y r a n g e
Casing type Main board Expansion boards Bus system
High Low 12–24 V AC/DC,
48–230 V AC
7 relays
10-relay ADIO
(4 relays)
CAN/
J1939
R4-01 ●–●– – –
R4-06 ●–● ● – –
R4-26 – ● ● – – ●(CANopen)
R4-36 ●–●–●–
R4-41 – ● ● – – ●(J1939)
●Standard – Not available
• 9 1 5 M H z f r e q u e n c y r a n g e
Casing type Main board Expansion boards Bus system
High Low 12–24 V AC/DC,
48–230 V AC
7 relays
10-relay ADIO
(4 relays)
CAN/
J1939
R4-03 ●–●– – –
R4-08 ●–● ● – –
R4-28 – ● ● – – ●(CANopen)
R4-38 ●–●–●
R4-43 – ● ● – – ●(J1939)
●Standard – Not available
ED-TG2-RX101-EN-v04 7

Enduser instructions│R4│Chapter 2: Safety
CHAPTER 2: SAFETY
2.1Warnings & restrictions
Carefully read through the following safety instructions before
proceeding with the installation, configuration, operation, or
maintenance of the product. Failure to follow these warnings could
result in death or serious injury.
This product must not be operated without having read and understood the
Enduser instructions and having received the appropriate training. The purchaser
of this product has been instructed how to handle the system safely. The following
information is intended for use as a complement to applicable local regulations
and standards.
IMPORTANT! Tele Radio AB remote controls are often built into wider
applications. These systems should be equipped with:
• a wired emergency stop where necessary
• a brake
• an audible or visual warning signal
2.1.1OPERATION
This radio system must not be used in areas where there is a risk of
explosion.
This equipment is not suitable for use in locations where children are
likely to be present.
Only qualified personnel should be permitted to access the transmitter
and operate the equipment.
8 ED-TG2-RX101-EN-v04

Enduser instructions│R4│Chapter 2: Safety
lAlways follow operating and maintenance instructions as well as all
applicable safety procedures and requirements.
lDo not open the receiver encapsulation unless you are qualified.
lYou must satisfy the age requirements in your country for operating
the equipment.
lIt is strictly prohibited to operate the equipment under the
influence of drugs, alcohol and/or medications.
lAlways test the transmitter stop button before operating it. Press
the stop button then twist and pull it out. This test should be done
on each shift, without a load.
lNever use a transmitter if the stop button is mechanically
damaged.Contact your supervisor or representative for service
immediately.
lNever leave the transmitter unattended.
lAlways switch the transmitter off when not in use. Store in a safe
place.
lKeep a clear view of the work area at all times.
2.1.2MAINTENANCE
Before maintenance intervention on any remote controlled equipments:
• always remove all electrical power from the equipment.
• always follow lockout procedures.
lKeep the safety information for future reference. Always download the
Enduser instructions from our website, www.tele-radio.com, for the latest
available version.
lIf error messages are shown, it is very important to find out what caused
them. Contact your representative for help.
lThe functionality of the stop button should be tested at least after every 200
hours’ use.
lIf the stop button is mechanically damaged, do not use the transmitter.
Contact your supervisor or representative for service immediately.
lDo not try to open the encapsulation.
lAlways contact your representative for service and maintenance work on the
product.
lKeep contacts and antennas clean.
ED-TG2-RX101-EN-v04 9

Enduser instructions│R4│Chapter 2: Safety
lWipe off dust using a clean, slightly damp cloth.
lNever use cleaning solutions.
lCheck the encapsulation, foils and cable for damages every day. If you use
the product although the encapsulation or foil is damaged, moisture can
cause serious damage to the electronics.
10 ED-TG2-RX101-EN-v04

Enduser instructions│R4│Chapter 3: Technical data
CHAPTER 3: TECHNICAL DATA
3.1Receiver specifications
3.1.1433 MHZ
R4-01 R4-06 R4-36 R4-26 R4-41
Input power 12–24V AC/DC, 48–230VAC, 50–60Hz, max. 2A
Number of stop relays 2 (potential free*, 16A, 250VAC)1
Number of relays 7 17 11 7 7
(potential free*, 10A, 250VAC)
Relay functionality Momentary, latching,
interlocking
Analog Momentary, latching,
interlocking
Number of digital inputs 2 10 5 2 2
Number of digital outputs – – 12 – –
Number of transistor
outputs
1
Bus system – – Analog CANopen CAN/ J1939
Connector Cable gland M25x1.5 Cable gland M20x1.5
Radio type Low IFtopology
Radio frequency band 433.075–434.775 MHz
Number of channels 69 (channels 1–69)
Radio communication Simplex (default), support for duplex
Radio frequency output
power
EIRP2: <10dBm (10mW)
Max. number of registered
transmitters
15
Antenna 1 BNC connector for external antenna
Safety level EN 61508 SIL3 and EN ISO 13849 PLe (Stop function)
IP code IP66
Operating temperature -20…+55°C / -4…+130°F
Dimensions (LxWxH) 176x160x75mm /
6.9x6.3x2.9in
176x160x52mm /
6.9x6.3x2in
1Maximum load is indicated for resistive load only.
2Equivalent isotropic radiated power
ED-TG2-RX101-EN-v04 11

Enduser instructions│R4│Chapter 3: Technical data
R4-01 R4-06 R4-36 R4-26 R4-41
Weight (typical) 800g /
1.8lbs
950g / 2.1lbs 800g / 1.8lbs
3.1.2915 MHZ
R4-03 R4-08 R4-38 R4-28 R4-43
Input power 12–24V AC/DC, 48–230VAC, 50–60Hz, max. 2A
Number of stop relays 2 (potential free*, 16A, 250VAC)
Number of relays 7 17 11 7 7
(potential free*, 10A, 250VAC)
Relay functionality Momentary, latching,
interlocking
Analog Momentary, latching,
interlocking
Number of digital inputs 2 10 5 2 2
Number of digital outputs – – 12 – –
Number of transistor
outputs
1
Bus system – – Analog CANopen CAN/ J1939
Connector Cable gland M25x1.5 Cable gland M20x1.5
Radio type Low IFtopology
Radio frequency band 903.0125–926.9875 MHz
Number of frequency
banks
15 (banks 1–15)
Radio communication Simplex (default), support for duplex
Radio frequency output
power
EIRP1: <0dBm (1mW)
Max. number of registered
transmitters
15
Antenna 1 RP-SMA connector for external antenna
Safety level EN 61508 SIL3 and EN ISO 13849 PLe (Stop function)
IP code IP66
Operating temperature -20…+55°C / -4…+130°F
Dimensions (LxWxH) 176x160 x75mm /
6.9x6.3x2.9in
176x160x53mm /
6.9x6.3x2.1in
1Equivalent isotropic radiated power
12 ED-TG2-RX101-EN-v04

Enduser instructions│R4│Chapter 3: Technical data
R4-03 R4-08 R4-38 R4-28 R4-43
Weight (typical) 800g /
1.8lbs
950g / 2.1lbs 800g / 1.8lbs
* Potential free means that a supply voltage is needed to get voltage out of a relay
(e.g. via the included connection comb).
3.2Current consumption
Input
power
R4-01, R4-03,
R4-26, R4-28,
R4-41, R4-43
R4-06, R4-08 R4-36, R4-38
Min.* Max.** Min.* Max.** Min.* Max.**
12VAC 0.13 A 0.33 A 0.13 A 0.40 A 0.20 A 0.51 A
24VAC 0.06 A 0.13 A 0.06 A 0.24 A 0.09 A 0.20 A
48VAC 0.04 A 0.09 A 0.04 A 0.16 A 0.06 A 0.14 A
115VAC 0.02 A 0.04 A 0.02 A 0.07 A 0.02 A 0.06 A
230VAC 0.01 A 0.03 A 0.01 A 0.04 A 0.01 A 0.04 A
12VDC 0.13 A 0.28 A 0.13 A 0.52 A 0.18 A 0.45 A
24VDC 0.06 A 0.25 A 0.06 A 0.14 A 0.09 A 0.22 A
*Minimum current consumption = Receiver powered, no active relays, no radio
session established.
**Maximum current consumption = Receiver powered, all relays on the receiver
active, radio session established.
ED-TG2-RX101-EN-v04 13

Enduser instructions│R4│Chapter 4: Product general description
CHAPTER 4: PRODUCT GENERAL DESCRIPTION
The pictures shown in this chapter are for illustrative purposes only.
4.1Receiver description
4.1.1R4-01, R4-06, R4-36
1. Cable gland M25x1.5 2. BNC connector for external antenna*
4.1.2R4-03, R4-08, R4-38
1. Cable gland M25x1.5 2. RP-SMA connector for external antenna*
*Antenna in option. Must be purchased separately.
14 ED-TG2-RX101-EN-v04

Enduser instructions│R4│Chapter 4: Product general description
4.1.3R4-26, R4-41
1. Cable gland M25x1.5 2. BNC connector for external antenna*
4.1.4R4-28, R4-43
1. Cable gland M25x1.5 2. RP-SMA connector for external antenna*
*Antenna in option. Must be purchased separately.
ED-TG2-RX101-EN-v04 15

Enduser instructions│R4│Chapter 4: Product general description
4.2Mechanical installation
NOTE: For mounting on a wall or equipment, use 4 M5x30mm screws or equivalent
fastening method.
4.2.1R4-01, R4-06, R4-36 (HIGH CASING, BNC CONNECTOR)
4.2.2R4-03, R4-08, R4-38 (HIGH CASING, RP-SMA CONNECTOR)
16 ED-TG2-RX101-EN-v04

Enduser instructions│R4│Chapter 4: Product general description
4.2.3R4-26, R4-41 (LOW CASING, BNC CONNECTOR)
4.2.4R4-28, R4-43 (LOW CASING, RP-SMA CONNECTOR)
ED-TG2-RX101-EN-v04 17

Enduser instructions│R4│Chapter 5: Status and error indications
CHAPTER 5: STATUS AND ERROR INDICATIONS
5.1Function LEDs indication in normal operation
LED Color Off On Flashing Indicates
1 Red
○No transmitter is registered.
●One or more transmitters are
registered.
2 Yellow ○No transmitter is logged in.
●One transmitter is logged in.
3 Green ●Receiving valid RS485 data.
4 Orange
○SIL conformity (settings in the safety
CPUs are conform with SIL3).
●SIL error (settings in the safety CPUs
are not conform with SIL3).
5 Red
○
Automatic frequency control
processing.
Signal is not locked on the transmitter.
●Automatic frequency control fine-tuned.
Signal is locked on the transmitter.
●The receiver is scanning frequency
6 Yellow ●Receiving valid sync word.
7 Green ●Receiving valid radio packet.
18 ED-TG2-RX101-EN-v04

Enduser instructions│R4│Chapter 5: Status and error indications
5.2CANopen run status
NOTE: Applies to receiver models: R4-26, R4-28, R4-41, R4-43
Colour On Flickering
together with
Error LED
Single flash Blinking
Green Operational
state
LSS Stopped state Pre-operational
state
CANopen
communication states
Description
Operational State for process data transmission.
LSS LSS services in progress
Stopped Except for node guarding or heartbeat messages, a node
cannot transmit or receive any other messages in this
state.
Pre-operational State for the configuration of CANopen devices. PDO
communication is not possible in this state.
5.3CANopen error status
Colour On Flickering
together with
Error LED
Single flash Blinking Triple flash
Red Bus off LSS Warning
limit
reached
Error
control
event
Sync error
Contact your representative for assistance.
ED-TG2-RX101-EN-v04 19

Enduser instructions│R4│Chapter 5: Status and error indications
5.4Fatal error indications and error code
messages
Fatal errors are indicated by function LEDs 1–7, which are all flashing at the same
time. Each fatal error is identified by a code indicated by relay LEDs 1–5 (or by LEDs
17, 11–14 on the relay expansion board). Contact your representative for assistance.
: LED is lit. : LED is off.
Relay LED1/LED2Description
Relay
LED1/
LED17
(red)
Relay
LED2/
LED11
(red)
Relay
LED3/
LED12
(red)
Relay
LED4/
LED13
(red)
Relay
LED5/
LED14
(red)
Invalid/ missing production data
in the CPUs
Incompatible software in the
CPUs
Bad settings data
No reply from CPU1 or CPU2
Receiver in test mode (no error)
Initialization of the radio module
failed
Incompatible expansion board*
No CAN expansion board found**
SIL error reported from CPU1 or
CPU2
Incompatible radio module
LML fatal error
Missing or bad binDat
No binDat ID in binDat
Wrong target software ID in
binDat
1On the base boardand the analog exp. board.
2On the relay expansion board .
20 ED-TG2-RX101-EN-v04