Tele Radio R9 User manual

safe smart strong
R9
IM-TG2-RX102-EN-v03
Language: English (original)
INSTALLATION
INSTRUCTIONS
Receivers:
R9-01, R9-02, R9-06, R9-07,
R9-11, R9-12

©Tele Radio AB
Datavägen 21
SE-436 32 Askim
Sweden
Phone: [phone]

Installation instructions│R9│
CHAPTER 1: INTRODUCTION 5
1.1About this document 7
1.2About Tiger TG2 systems 8
CHAPTER 2: SAFETY 9
2.1Warnings & restrictions 9
CHAPTER 3: FUNCTIONAL SAFETY 13
CHAPTER 4: TECHNICAL DATA 15
4.1Receiver specifications 15
4.2Current consumption 16
CHAPTER 5: PRODUCT GENERAL DESCRIPTION 17
5.1Receiver description 17
5.2Mechanical installation 18
CHAPTER 6: BOARD DESCRIPTION 20
6.1Base board 21
6.2Display board 23
6.3Expansion boards 24
CHAPTER 7: STATUS AND ERROR INDICATIONS 30
7.1Fatal error indications and error code messages 30
7.2Show digital input status on the transmitter 31
CHAPTER 8: OPERATION 33
8.1General information 33
8.2Relay functions 33
CHAPTER 9: CONFIGURATION MENU 34
9.1Menu mode 34
9.2Enter Service menu 41
9.3Register a transmitter 42
9.4Log a transmitter out 43
9.5Operating modes 43
9.6Set momentary or latching relays functions 44
9.7Change fieldbus communication settings 45
9.8Erase all registered transmitters 47
9.9Master reset of the receiver 48
CHAPTER 10: WARRANTY, SERVICE, REPAIRS, AND MAINTENANCE 49
CHAPTER 11: REGULATORY INFORMATION 50
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Installation instructions│R9│
11.1Europe 50
11.2North America 51
11.3AEC 54
ANNEX A: MODBUS/TCP SPECIFICATION FOR TG2 SYSTEMS (IN ENGLISH) 55
A.1Introduction 55
A.2General 55
A.3Modbus/TCP interface connector 56
A.4Detection of Modbus/TCP interface 56
A.5Selection of IP-address 56
A.6Enable control of stop relays 56
A.7Anybus Modbus/TCP settings 57
A.8LED indications 58
A.9I/O data 58
ANNEX B: PROFIBUS SPECIFICATION FOR TG2 SYSTEMS (IN ENGLISH) 100
B.1Introduction 100
B.2General 100
B.3Profibus termination 101
B.4Profibus interface connector 101
B.5Detection of Profibus interface 102
B.6Selection of Profibus slave address 102
B.7Profibus bitrate 102
B.8Enable control of stop relays 102
B.9LED indications 103
B.10Cyclic I/O Data 103
B.11Object dictionary 112
ANNEX C: GLOSSARY 113
ANNEX D: INDEX 114
4 IM-TG2-RX102-EN-v03

Installation instructions│R9│Chapter 1: Introduction
CHAPTER 1: INTRODUCTION
Thank you for purchasing a Tele Radio AB product
READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE MOUNTING,
INSTALLING, CONFIGURING ANDOPERATING THE PRODUCTS.
These Installation instructions have been published by Tele Radio AB and are not
subject to any warranty. The Installation instructions may be withdrawn or revised
by Tele Radio AB at any time and without further notice. Corrections and updates
will be added to the latest version of the manual. Always download the Installation
instructions from our website, www.tele-radio.com, for the latest available version.
Keep the safety instructions for future reference.
IMPORTANT! These instructions are intended for installers and authorized service
and distribution centers. The instructions containing information about the
installation and configuration of the radio remote control unit on the machine are
NOT intended to be passed on to the end user. Only information that is needed to
operate the machine correctly by radio remote control may be passed on to the
end user.
Tele Radio AB remote controls are often built into wider applications. This
documentation is not intended to replace the determination of suitability or
reliability of the product for specific user applications and should not be used for
this purpose. It is the responsibility of any such users or integrators to perform the
appropriate and complete risk analysis, evaluation and testing of the products with
respect to the relevant specific application or use. Tele Radio AB shall not be
responsible or liable for misuse of the information contained herein.
Always refer to the applicable local regulations for installation and safety
requirements relating to cranes, hoists, material handling applications, lifting
equipment, industrial machinery, and/or mobile hydraulic applications using Tele
Radio AB products, e.g.:
lapplicable local and industrial standards and requirements,
lapplicable occupational health and safety regulations,
lapplicable safety rules and procedures for the factory where the equipment is
being used,
luser and safety manuals or instructions of the manufacturer of the
equipment where Tele Radio AB remote control systems are installed.
IM-TG2-RX102-EN-v03 5

Installation instructions│R9│Chapter 1: Introduction
Tele Radio AB Installation instructions do not include or address the specific
instructions and safety warnings of the end product manufacturer.
Tele Radio AB products are covered by a warranty against material, construction, or
manufacturing faults. See "Chapter 10: Warranty, service, repairs, and maintenance".
6 IM-TG2-RX102-EN-v03

Installation instructions│R9│Chapter 1: Introduction
1.1About this document
Before installing or operating the product, read the corresponding documentation
carefully.
Tele Radio AB's product range is composed of transmitters, receivers, and
accessories intended for use together as a system.
These Installation instructions cover general safety issues, main technical
specifications, standard installation, configuration and operating instructions, and
general troubleshooting. Images shown in this document are for illustrative
purposes only.
Please report any error or omission in this document, as well as any improvement
or amendment suggestion to [e-mail].
1.1.1COPYRIGHT
Information in this document is subject to change without notice. No part of this
publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, photographic, mechanical (including
photocopying), recording or otherwise for any purpose other than the purchaser's
personal use without the written permission of Tele Radio AB.
1.1.2TERM AND SYMBOL DEFINITIONS
The capitalized terms and symbol used herein shall have the following meaning:
lWARNING: indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
lCAUTION: indicates a hazardous situation which, if not avoided, will result in
minor or moderate injury.
lIMPORTANT: is used for information that requires special consideration.
lNOTE: is used to address practices not related to physical injury.
This symbol is used to call attention to safety messages that would be
assigned the signal words "WARNING"or "CAUTION".
IM-TG2-RX102-EN-v03 7

Installation instructions│R9│Chapter 1: Introduction
1.2About Tiger TG2 systems
The Tiger TG2 product range is composed of transmitters and receivers intended for
use together as a system in complex lifting applications such as cranes, OHT cranes
and electric hoists or mobile applications.
1.2.1ABOUT R9 RECEIVERS
R9 receivers have simplex communication with support for duplex.
R9 receivers are compatible with all T9, T11, T12, T14 and T15 transmitters within
the same frequency range.
Overview of the available models
- 4 3 3 M H z f r e q u e n c y r a n g e
Main board Display board Expansion boards Bus system
(12 relays) 16 relays PROFIBUS or Modbus/TCP
R9-01 ● ● – –
R9-06 – ●–●
R9-11 ● ● ● –
- 9 1 5 MH z f r e q u e n c y r a n g e
Main board Display board Expansion boards Bus system
(12 relays) 16 relays PROFIBUS or Modbus/TCP
R9-02 ● ● – –
R9-07 – ●–●
R9-12 ● ● ● –
●Standard – Not available
8 IM-TG2-RX102-EN-v03

Installation instructions│R9│Chapter 2: Safety
CHAPTER 2: SAFETY
2.1Warnings & restrictions
Carefully read through the following safety instructions before
proceeding with the installation, configuration, operation, or
maintenance of the product. Failure to follow these warnings could
result in death or serious injury.
This product must not be operated without having read and understood the
Installation instructions and having received the appropriate training. The
purchaser of this product has been instructed how to handle the system safely. The
following information is intended for use as a complement to applicable local
regulations and standards.
IMPORTANT! Tele Radio AB remote controls are often built into wider
applications. These systems should be equipped with:
• a wired emergency stop where necessary
• a brake
• an audible or visual warning signal
2.1.1INSTALLATION AND COMMISSIONING
IMPORTANT! Only licensed or qualified personnel should be permitted to install
the product.
This radio system must not be used in areas where there is a risk of
explosion.
Always switch off all electrical power from the equipment before
installation procedure.
To utilize the safety features of the system, use the stop relays in the
safety circuitry of the object/ equipment to be controlled.
IM-TG2-RX102-EN-v03 9

Installation instructions│R9│Chapter 2: Safety
When the equipment controlled by the receiver's standard relays is
connected via the stop relays, make sure that the maximum current
through the stop relays is still within the specifications. Contact your
representative for assistance.
RISK OF UNINTENDED EQUIPMENT OPERATION
Only transmitters that are intended for use should be registered in the
receiver.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
RISK OF ELECTRIC SHOCK
The receiver must only be opened by qualified installers or authorized
personnel.
Make sure the power supply is switched off before opening the receiver.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
lThe receiver must be securely attached and located where it will not
be hit by e.g. any moving parts.
lDo not install the product in areas affected by strong vibrations
lCable glands and vent plugs must face downwards to prevent water
ingress.
lEnsure that the power supply is connected to the correct terminals.
lEnsure that flexible cords and cables are not damaged through
friction or stress.
lDo not use damaged cables.
lEnsure cables and connectors do not hang loose.
lThe receiver is designed to withstand normal weather conditions but should
be protected from extreme conditions.
lMount the receiver in a location where the LEDs are easily visible and the
buttons on the receiver accessible.
lMake sure to install available accessories inside or on the receiver before
permanently installing the receiver. A permanent installation of the product
10 IM-TG2-RX102-EN-v03

Installation instructions│R9│Chapter 2: Safety
must include fuse protection of the equipment and cables against short
circuits.
2.1.2OPERATION
Only qualified personnel should be permitted to access the transmitter
and operate the equipment.
lMake sure that the user satisfies the age requirements in your
country for operating the equipment.
lMake sure that the user is not under the influence of drugs, alcohol
and medications.
lMake sure that the user knows and follows operating and
maintenance instructions as well as all applicable safety procedures
and requirements.
The user should:
lAlways test the transmitter stop button before operating it.This test
should be done on each shift, without a load.
lNever use a transmitter if the stop button is mechanically
damaged.Contact your supervisor or representative for service
immediately.
lNever leave the transmitter unattended.
lAlways switch the transmitter off when not in use. Store in a safe
place.
lKeep a clear view of the work area at all times.
2.1.3MAINTENANCE
Before maintenance intervention on any remote controlled equipments:
• always remove all electrical power from the equipment.
• always follow lockout procedures.
lKeep the safety information for future reference. Always download the
Installation instructions from our website, www.tele-radio.com, for the latest
available version.
lIf error messages are shown, it is very important to find out what caused
them. Contact your representative for help.
IM-TG2-RX102-EN-v03 11

Installation instructions│R9│Chapter 2: Safety
lThe functionality of the stop button should be tested at least after every 200
hours’ use.
lIf the stop button is mechanically damaged, do not use the transmitter.
Contact your supervisor or representative for service immediately.
lKeep contacts and antennas clean.
lWipe off dust using a clean, slightly damp cloth.
lNever use cleaning solutions.
lCheck the encapsulation, foils and cable for damages. If the encapsulation or
foil is damaged, moisture can cause serious damage to the electronics.
12 IM-TG2-RX102-EN-v03

Installation instructions│R9│Chapter 3: Functional safety
CHAPTER 3: FUNCTIONAL SAFETY
NOTE: The information in this section applies only to the products operating in
the 433 MHz and 915 MHz radio frequency ranges.
433 MHz 915 MHz
R9-01, R9-06, R9-11 R9-02,R9-07, R9-12
Safety functions
STOP FUNCTION
The safety-related stop function in the radio system complies with EN 61508 SIL3
and EN ISO 13849 PLe. The stop relays on the receiver unit are controlled by the
stop button on the transmitter unit. When the stop button is pressed, the stop
relays interrupt the power to the safety-related application. The complete end user
system, including the radio system, enters a safe state. The maximum response time
for the stop function is 500 ms.
Installation
The two stop relays on the receiver unit shall be correctly installed to the end-user
system requirements.
NOTE: The safety level of the stop function on the complete end-user system
depends on other subsystem(s) and needs to be calculated by the manufacturer
of the complete system.
Measures for probability of hardware failures
Transmitter stop function
Probability of dangerous failure per hour PFHd = 8.5 FITs (=λdu)
Fraction of total failure rate with dangerous and detected
consequence
λdd = 357 FITs
Diagnostic coverage DC = 98.3 %
Safe failure fraction SFF = 99.1 %
Common cause failure 0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous
IM-TG2-RX102-EN-v03 13

Installation instructions│R9│Chapter 3: Functional safety
Receiver stop function
Probability of dangerous failure per hour PFHd = 30.1 FITs (=λdu)
Fraction of total failure rate with dangerous and detected
consequence
λdd = 685.0 FITs
Diagnostic coverage DC = 96.9 %
Safe failure fraction SFF = 98.7 %
Common cause failure 8.0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous
14 IM-TG2-RX102-EN-v03

Installation instructions│R9│Chapter 4: Technical data
CHAPTER 4: TECHNICAL DATA
NOTE: The information below may differ in customized systems, please refer to
the corresponding technical documentation provided with each system.
4.1Receiver specifications
R9-01
R9-02
R9-06
R9-07
R9-11
R9-12
Input power 12–350V DC, 24–230VAC, 50–60Hz, max. 2A
Number of stop relays 2 (potential free*, 10A, 250VAC)1
Number of relays 12 12 28
(potential free*, 10A, 250VAC)
Relay functionality Momentary, latching, interlocking
Number of digital
inputs
2 10
Number of transistor
outputs
1
Bus system – PROFIBUS or
Modbus/TCP**
–
Radio communication Simplex (default), support for duplex
Max. number of
registered transmitters
15
IP code IP66
Operating temperature -20…+55°C / -4…+130°F
Safety level EN 61508 SIL3 and EN ISO 13849 PLe (Stop function, see
"Chapter 3: Functional safety")
Dimensions 255x217 x81mm / 10.0x8.5x3.2in
Weight (typical) 1800g / 3.9lbs 1900g / 4lbs 2200g / 4.8lbs
* Potential free means that a supply voltage is needed to get voltage out of a relay
(e.g. via the included connection comb).
**Module purchased separately
1Maximum load is indicated for resistive load only.
IM-TG2-RX102-EN-v03 15

Installation instructions│R9│Chapter 4: Technical data
NOTE: When the equipment controlled by the receiver's standard relays is
connected via the stop relays, make sure that the maximum current through the
stop relays is still within the specification.
4.1.1RADIO COMMUNICATION
R9-01, R9-06, R9-11 R9-02, R9-07, R9-12
Radio type Low IFtopology
Frequency band 433.075–434.775 MHz 903.0125–926.9875 MHz
Number of channels 69 (channels 1–69) –
Number of frequency
banks
– 15 (banks 1–15)
Radio frequency output
power
EIRP1: <10dBm (10mW) EIRP: <0dBm (1mW)
Antenna 2 BNC connectors for up to
2 external antennas
2 RP-SMA connector for up
to 2 external antennas
4.2Current consumption
Input power R9-01, R9-02, R9-06, R9-07 R9-11, R9-12
Min.* Max.** Min.* Max.**
12 V AC – – – –
24 V AC 0.2 A 0.5 A 0.2 A 0.8 A
48 V AC 0.06 A 0.4 A 0.06 A 0.5 A
115 V AC 0.02 A 0.08 A 0.02 A 0.2 A
230 V AC 0.02 A 0.05 A 0.02 A 0.08 A
12 V DC 0.3 A 1.1 A 0.3 A 1.3 A
24 V DC 0.2 A 0.5 A 0.2 A 0.8 A
*Minimum current consumption = Receiver powered, no active relays, no radio
session established.
**Maximum current consumption = Receiver powered, all relays on the receiver
active, radio session established.
1Equivalent isotropic radiated power
16 IM-TG2-RX102-EN-v03

Installation instructions│R9│Chapter 5: Product general description
CHAPTER 5: PRODUCT GENERAL DESCRIPTION
The pictures shown in this chapter are for illustrative purposes only.
5.1Receiver description
5.1.1R9-01, R9-06, R9-11
1. Cable gland M25x1.5 2. BNC connectors for external antenna*
5.1.2R9-02, R9-07, R9-12
1. Cable gland M25x1.5 2. RP-SMA connectors for external antenna*
*Antenna in option. Must be purchased separately.
IM-TG2-RX102-EN-v03 17

Installation instructions│R9│Chapter 5: Product general description
5.2Mechanical installation
18 IM-TG2-RX102-EN-v03

Installation instructions│R9│Chapter 5: Product general description
5.2.1INSTALLATION PRECAUTIONS
RISK OF ELECTRIC SHOCK
The receiver must only be opened by qualified installers or authorized
personnel.
Make sure the power supply is switched off before opening the receiver.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
IMPORTANT! Only authorized personnel should install the product.
Only correct installation complies with the safety levels for the product.
lA permanent installation of the receiver must include fuses in order to
protect the equipment and cables from short circuit.
lThe receiver must be installed vertically, on a flat and rigid surface, with the
cable at the bottom.
lMount the receiver in a location where the LEDs are easily visible and the
buttons on the receiver accessible.
lConsider the wiring limitation and the radio communication limitation to
choose the receiver location.
lEnsure no obstacle is impairing the radio communication performance
between the receiver and the transmitter.
lThe receiver must not be installed inside closed metal containers.
lMake sure any accessories inside or on the receiver are installed before
permanently installing the receiver.
lTest the equipment before installing the receiver permanently.
IM-TG2-RX102-EN-v03 19

Installation instructions│R9│Chapter 6: Board description
CHAPTER 6: BOARD DESCRIPTION
NOTE: The pictures shown in this chapter are for illustrative purposes only.
RISK OF ELECTRIC SHOCK
The receiver must only be opened by qualified installers or authorized
personnel.
Make sure the power supply is switched off before opening the receiver.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
IMPORTANT! Only experienced electronic technicians should add and map
expansion boards and inputs/outputs.
20 IM-TG2-RX102-EN-v03