Tele Radio R23-01 User manual

safe smart strong
R23
R23-03, R23-08,
R23-11, R23-13
R23-02, R23-04,
R23-09, R23-12,
R23-14
INSTALLATION
INSTRUCTIONS

Receivers: R23-01,
IM-PN-RX107-A01-CERT (IM-PN-RX107-CERT-v01pre4)
Language: English (original)
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©Tele Radio AB
Datavägen 21
SE-436 32 Askim
Sweden
Phone: [phone]
PRELIMINARY

CONTENTS
CHAPTER 1: INTRODUCTION 5
1.1About this document 6
1.2About R23 receiver 7
CHAPTER 2: SAFETY 8
2.1Warnings & restrictions 8
CHAPTER 3: FUNCTIONAL SAFETY 12
3.1Safety function 12
3.2Applicable products 12
3.3Installation 13
3.4Configuration 13
3.5Interface 14
CHAPTER 4: TECHNICAL DATA 15
4.1Receiver specifications 15
4.2Current consumption 16
CHAPTER 5: PRODUCT GENERAL DESCRIPTION 18
5.1Receiver description 18
5.2Antenna 21
5.3Repeater & active antenna (optional) 23
CHAPTER 6: BOARDS DESCRIPTION 25
6.1Base board 25
6.2Expansion boards 27
CHAPTER 7: STATUS AND ERROR INDICATIONS 33
7.1Function LEDs indication in normal operation 33
7.2Menu mode indications 34
7.3Debug mode indications 35
7.4Error indications and code messages 36
CHAPTER 8: OPERATION 38
8.1General information 38
8.2Radio mode 38
8.3Relay functions 38
8.4Logout function 39
CHAPTER 9: CONFIGURATION MENU 41
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9.1Menu mode 41
9.2Register the transmitter in the receiver 42
9.3Show settings 43
9.4Operating modes 43
9.5Active Load select 46
9.6Log a transmitter out 47
9.7Erase all registered transmitters 47
9.8Master reset of the receiver 48
CHAPTER 10: WARRANTY, SERVICE, REPAIRS, AND MAINTENANCE 49
CHAPTER 11: REGULATORY INFORMATION 50
11.1Europe 50
11.2North America 50
ANNEX A: GLOSSARY 53
ANNEX B: INDEX 54
PRELIMINARY

CHAPTER 1: INTRODUCTION
Thank you for purchasing a Tele Radio AB product
READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE MOUNTING,
INSTALLING, CONFIGURING ANDOPERATING THE PRODUCTS.
These Installation instructions have been published by Tele Radio AB and are not
subject to any guarantees. The Installation instructions may be withdrawn or
revised by Tele Radio AB at any time and without further notice. Corrections and
updates will be added to the latest version of the manual. Always download the
Installation instructions from our website, www.tele-radio.com, for the latest
available version. Keep the safety instructions for future reference.
IMPORTANT! These instructions are intended for installers and authorized service
and distribution centers. The instructions containing information about the
installation and configuration of the radio remote control unit on the machine are
NOT intended to be passed on to the end user. Only information that is needed to
operate the machine correctly by radio remote control may be passed on to the
end user.
Tele Radio AB remote controls are often built into wider applications. This
documentation is not intended to replace the determination of suitability or
reliability of the product for specific user applications and should not be used for
this purpose. It is the responsibility of any such users or integrators to perform the
appropriate and complete risk analysis, evaluation and testing of the products with
respect to the relevant specific application or use. Tele Radio AB shall not be
responsible or liable for misuse of the information contained herein.
Always refer to the applicable local regulations for installation and safety
requirements relating to cranes, hoists, material handling applications, lifting
equipment, industrial machinery, and/or mobile hydraulic applications using Tele
Radio AB products, e.g.:
lapplicable local and industrial standards and requirements,
lapplicable occupational health and safety regulations,
lapplicable safety rules and procedures for the factory where the equipment is
being used,
luser and safety manuals or instructions of the manufacturer of the
equipment where Tele Radio AB remote control systems are installed.
IM-PN-RX107-CERT-01pre4 5
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Tele Radio AB Installation instructions do not include or address the specific
instructions and safety warnings of the end product manufacturer.
Tele Radio AB products are covered by a warranty against material, construction, or
manufacturing faults. See "Chapter 10: Warranty, service, repairs, and maintenance".
1.1About this document
Before installing or operating the product, read the corresponding documentation
carefully.
Tele Radio AB's product range is composed of transmitters, receivers, and
accessories intended for use together as a system.
Tele Radio AB Installation instructions covers main technical specifications,
standard installation, configuration and operating instructions , and general
troubleshooting.
Should you find any errors of omissions in this documentation, or if you have any
suggestions for improvements or amendments, please inform us.
1.1.1COPYRIGHT
Information in this document is subject to change without notice. No part of this
publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, photographic, mechanical (including
photocopying), recording or otherwise for any purpose other than the purchaser's
personal use without the written permission of Tele Radio AB.
1.1.2TERM AND SYMBOL DEFINITIONS
The capitalized terms and symbol used herein shall have the following meaning:
lWARNING: indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
lCAUTION: indicates a hazardous situation which, if not avoided, will result in
minor or moderate injury.
lIMPORTANT: is used for information that requires special consideration.
lNOTE: is used to address practices not related to physical injury.
This symbol is used to call attention to safety messages that would be
assigned the signal words "WARNING"or "CAUTION".
6 IM-PN-RX107-CERT-01pre4
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1.2About R23 receiver
Tele Radio AB's remote control systems are suitable for a wide variety of
applications for e.g. stationary or mobile equipments, hydraulic machines,
construction, forestry or agriculture equipments and more. Tele Radio AB's
transmitters and receivers are highly customizable and can be configured to suit
the most wide-ranging application requirements & usage habits.
R23 receivers meet the strictest safety standards and achieved product
certifications CAT4 PLd.
NOTE: To comply with Category 4 system architecture, it is mandatory that all
parts of the system, including any subsystems, machinery, and any additional
devices or hardware such as the wireless radio control receivers and transmitter,
are all rated to the category 4 safety level (see "Chapter 3: Functional safety").
R23 receivers have simplex communication with support for duplex and can work in
either discontinuous or continuous mode.
There are 9 models available:
 Housing type Main
board
Expansion boards Bus
system
1
(yellow
/ black)
2
(black)
10 relays
TR702
5 relays
TR703
14 relays
TR701
DI
TR704
CAN/
RS485
R23-01 ●●   
R23-02  ● ●    
R23-03 ●● ●   
R23-04  ● ● ●   
R23-08 ●●   ●
R23-09  ● ●    ●
R23-11 ●● ● ● ● 
R23-12  ● ● ● 
R23-13 ●● ● ● ● ●
R23-14  ● ● ● ● ●
●Standard
○Optional
IM-PN-RX107-CERT-01pre4 7
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CHAPTER 2: SAFETY
2.1Warnings & restrictions
Carefully read through the following safety instructions before
proceeding with the installation, configuration, operation, or
maintenance of the product. Failure to follow these warnings could
result in death or serious injury.
This product must not be operated without having read and understood the
Installation instructions, the specific technical documentation (for customized
systems), and having received the appropriate training. The purchaser of this
product has been instructed how to handle the system safely. The following
information is intended for use as a complement to applicable local regulations
and standards.
IMPORTANT! Tele Radio AB remote controls are often built into wider
applications. These systems should be equipped with:
• a wired emergency stop where necessary
• a brake
• an audible or visual warning signal
2.1.1INSTALLATION AND COMMISSION
IMPORTANT! Only licensed or qualified personnel should be permitted to install
the product.
This radio system must not be used in areas where there is a risk of
explosion.
Always switch off all electrical power from the equipment before
installation procedure.
To utilize the safety features of the system, use the stop relays in the
safety circuitry of the object/ equipment to be controled.
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When the equipment controlled by the receiver's standard relays is
connected via the stop relays, make sure that the maximum current
through the stop relays is still within the specifications. Contact your
representative for assistance.
RISK OF UNINTENDED EQUIPMENT OPERATION
Only transmitters that are intended for use should be registered in the
receiver.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
RISK OF ELECTRIC SHOCK
The receiver must only be opened by qualified installers or authorized
personnel.
Make sure the power supply is switched off before opening the receiver.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
lThe receiver must be securely attached and located where it will not
be hit by e.g. any moving parts.
lDo not install the product in areas affected by strong vibrations
lCable glands and vent plugs must face downwards to prevent water
ingress.
lEnsure that the power supply is connected to the correct terminals.
lEnsure that flexible cords and cables are not damaged through
friction or stress.
lDo not use damaged cables.
lEnsure cables and connectors do not hang loose.
lThe receiver product is designed to withstand normal weather conditions but
should be protected from extreme conditions.
lMount the receiver product in a location where the LEDs are easily visible
and the button on the receiver accessible.
lMake sure to install available accessories inside or on the receiver before
permanently installing the receiver.
IM-PN-RX107-CERT-01pre4 9
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2.1.2OPERATION
Only qualified personnel should be permitted to access the transmitter
and operate the equipment.
lMake sure that the user satisfies the age requirements in your
country for operating the equipment.
lMake sure that the user is not under the influence of drugs, alcohol
and medications.
lMake sure that the user knows and follows operating and
maintenance instructions as well as all applicable safety procedures
and requirements.
The user should:
lAlways test the transmitter stop button before operating it.This test
should be done on each shift, without a load.
lNever use a transmitter if the stop button is mechanically
damaged.Contact your supervisor or representative for service
immediately.
lNever leave the transmitter unattended.
lAlways switch the transmitter off when not in use. Store in a safe
place.
lKeep a clear view of the work area at all times.
2.1.3MAINTENANCE
Before maintenance intervention on any remote controlled equipments:
• always remove all electrical power from the equipment.
• always follow lockout procedures.
lKeep the safety information for future reference. Always download the
Installation instructions from our website, www.tele-radio.com, for the latest
available version.
lIf error messages are shown, it is very important to find out what caused
them. Contact your representative for help.
lThe functionality of the stop button should be tested at least after every 200
hours’ use.
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lIf the stop button is mechanically damaged, do not use the transmitter.
Contact your supervisor or representative for service immediately.
lKeep contacts and antennas clean.
lWipe off dust using a clean, slightly dam cloth.
lNever use cleaning solutions.
lCheck the encapsulation, foils and cable for damages. If the encapsulation or
foil is damaged, moisture can cause serious damage to the electronics.
IM-PN-RX107-CERT-01pre4 11
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CHAPTER 3: FUNCTIONAL SAFETY
NOTE: The information in this section applies only to the products specified
below.
3.1Safety function
The safety-related stop function in the radio system complies with ENISO13849-
1:2015 Category 4 PLd. The stop relays on the receiver unit are controlled by the
stop button on the transmitter unit. When the stop button is pressed, the stop
relays interrupt the power to the safety-related application. The complete end-user
system, including the radio system, enters a safe state. The maximum response time
for the safety-related stop function is 500ms.
PN-R23 could also be used in applications for which the safety related parts of the
control system implementing the safety function is required to fulfill category 4
specifically (e.g. by type C standards) in addition to the performance level required.
In these cases, the following information applies:
To comply with category 4 system architecture, it is required that all parts of the
system including subsystems, machinery, transmitters and receivers are all rated to
the category 4 safety level.
NOTE: The system is assumed to be a combination of the machinery and its
internal workings/control system plus any additional devices or hardware such
as the wireless radio control receivers and transmitter.
When including a category 4 device or subsystem in a category 3 rated system then
the overall system is considered to be in compliance with the lower rated category.
NOTE: The overall achieved PL must be verified to comply with the performance
level required assigned to the safety function for the whole combination of
subsystems regardless of which category the individual subsystems fulfill.
Safety function Mission time MTTFd DCavg Category Achieved PL
Stop function 20 years 100 years 99% 4 d
** put schematics here **
3.2Applicable products
The following products are designed to comply with the appointed safety
requirements when used together with a R23 receiver:
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Product
type
Model Safety requirement fulfilled
by the product
Achieved PL for the
system: R23 + model
Transmitter PN-T19-2 EN ISO13849-1:2015
Category 3 PL d
Cat 3 PL d
Receiver PN-R15-xx EN ISO13849-1:2015
Category 3 PL d
Cat 3 PL d
Receiver PN-R23-xx EN ISO13849-1:2015
Category 4 PL d
Cat 4 PL d
NOTE: Both the receiver and the transmitter used in the specific end-user system
must be compliant.
3.3Installation
The stop relays on the receiver unit must be correctly installed on the end-user
system, to ensure that opened/deactivated stop relays interrupt the power to the
safety-related application. The safety level of the stop function can only be
credited when used in a complete end-user system that complies with EN
ISO13849-1:2015 Category 4 PLd.
3.4Configuration
The default configuration of the receiver unit complies with the appointed safety
requirements. Any reconfiguration that breaches the safety requirements will be
indicated by a LED on the main board of the receiver unit. Before commissioning
the radio system, the installer must check the LED indication.
Function LED Status Indicates
PLd status LED (red) ON Not compliant with PLd
OFF Compliant with PLd
IM-PN-RX107-CERT-01pre4 13
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1. Stop relays SR1–2 2. PLd status LED (red)
NOTE: All safety-related parameters must be configured as follows in order to
comply with the appointed safety requirements:
nThe system must be configured in continuous radio mode
nThe stop relays must be switched off when the radio link is down
nThe radio link timeout must be set to a maximum of 500ms
nThe login/logout function must be activated
nThe Custom ID setting must be deactivated, i.e. the receiver must always use
the unique transmitter ID code
3.5Interface
The radio system comprises one SRP/CS (as defined in ENISO13849-1:2015),
including the stop button (input), the stop relays (output) and the safety-related
logic maintening the stop function (logic).
The interfaces to the SRP/CS are the stop button (as controlled by the
operator)and the stop relays.
INPUT  LOGIC  OUTPUT
Transmitter's stop button ¢Safety-related logic ¢Receiver's stop relays
¢: Interconnection
14 IM-PN-RX107-CERT-01pre4
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CHAPTER 4: TECHNICAL DATA
NOTE: The information below may differ in customized systems, please refer to
the corresponding technical documentation provided with each system.
4.1Receiver specifications
4.1.1COMMON SPECIFICATIONS
Input power 12–24VAC/DC, 48–230V AC, 50–60Hz, max. 1A
Number of stop relays 2 (potential free1, 10A, 250VAC)
Relay functionality Momentary, latching, interlocking (programmable)
Radio type Low IFtopology
Frequency band 2405–2480 MHz
Number of channels 16 (channel 11–26)
Radio communication Simplex (default), support for duplex
Radio frequency output
power
Info needed
Max. number of registered
transmitters
16
IP code IP66
Safety levels Cat 4 PLd (stop function, see "Chapter 3: Functional
safety")
Operating temperature -20…+55 °C / -4…+130 °F
1* Potential free means that a supply voltage is needed to get voltage out of a relay.
IM-PN-RX107-CERT-01pre4 15
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4.1.2R23-01, R23-03, R23-08, R23-11, R23-13 (HOUSING 1)
 R23-01 R23-03 R23-08 R23-11 R23-13
Number of relays 10 15 10 29 29
potential free1 , 10A, 250V AC
Number of digital inputs – – – 8 8
Number of digital outputs 2 5 2 7 7
Bus system – – CAN/ RS485 – CAN/ RS485
Dimensions 176 x 160 x 75 mm / 6.9 x 6.3 x 3 in
Weight 745g /
1.64 lbs
832g /
1.83 lbs
745g /
1.65 lbs
935g /
2.06 lbs
1053g /
2.32 lbs
Connector Cable gland M25x1.5 (PA66)
Antenna External antenna
4.1.3R23-02, R23-04, R23-09, R23-12 (HOUSING 2)
 R23-02 R23-04 R23-09 R23-12 R23-14
Number of relays 10 15 10 24 15
potential free, 10A, 250V AC 
Number of digital inputs – – – – 8
Number of digital outputs 2 5 2 4 7
Bus system – – CAN/ RS485 – CAN/ RS485
Dimensions 209x 147 x 71 mm / 8.23 x 5.8 x 2.8 in
Weight 919g /
2.02 lbs
943g /
2.08 lbs
926g /
2.04 lbs
1109g /
2.44 lbs
1037g /
2.29 lbs
Connector Harting 24 pin
Antenna Internal antenna
4.2Current consumption
Input power R23-01, R23-02 R23-08, R23-09 R23-03, R23-04
Min.* Max.** Min.* Max.** Min.* Max.**
12V AC 100 428 144 482 100 580
24V AC 52 175 72 192 52 226
48V AC 33 105 44 115 34 138
1* Potential free means that a supply voltage is needed to get voltage out of a relay.
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Input power R23-01, R23-02 R23-08, R23-09 R23-03, R23-04
Min.* Max.** Min.* Max.** Min.* Max.**
115V AC 15 45 19 48 15 56
230V AC 11 25 13 27 10 30
12V DC 105 355 143 390 105 455
24V DC 55 188 76 203 55 237

Input power R23-11 R23-12 R23-13 R23-14
Min.* Max.** Min.* Max.** Min.* Max.** Min.* Max.**
12V AC 108 950 106 785 151 1000 150 695
24V AC 55 388 55 332 75 405 75 317
48V AC 35 265 35 210 45 270 45 190
115V AC 16 90 16 80 20 90 20 70
230V AC 11 47 12 42 15 50 13 35
12V DC 109 740 109 645 147 780 144 502
24V DC 58 379 57 330 80 400 76 260
*Minimum current consumption = Receiver powered, no active relays, no radio
session established.
**Maximum current consumption = Receiver powered, all relays on the receiver
active, radio session established.
IM-PN-RX107-CERT-01pre4 17
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CHAPTER 5: PRODUCT GENERAL DESCRIPTION
NOTE: The pictures shown in this chapter are for illustrative purposes only.
Depending on the configuration, the actual product appearance may differ from
the basic model used for reference.
5.1Receiver description
5.1.1R23-01, R23-3, R23-8, R23-11, R23-13 (HOUSING 1)
1. Power cable gland (M25x1.5)
5.1.2R23-02, R23-4, R23-9, R23-12, R23-14 (HOUSING 2)
1. 24-pin connector
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5.1.3MECHANICAL INSTALLATION
R23-01, R23-03, R23-08, R23-11, R23-13 ( housing 1)
IM-PN-RX107-CERT-01pre4 19
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R23-02, R23-04, R23-09, R23-12, R23-14 (housing 2)
5.1.4INSTALLATION PRECAUTIONS
RISK OF ELECTRIC SHOCK
The receiver must only be opened by qualified installers or authorized
personnel.
Make sure the power supply is switched off before opening the receiver.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
IMPORTANT! Only authorized personnel should install the product.
Only correct installation complies with the safety levels for the product.
lA permanent installation of the receiver must include fuses in order to
protect the equipment and cables from short circuit.
20 IM-PN-RX107-CERT-01pre4
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