Tele Radio R20-01 User manual

safe smart strong
R20
ED-PM-RX102-EN-v02
Language: English (original)
ENDUSER
INSTRUCTIONS
Receivers: R20-01,
R20-04

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©TeleRadioAB
Datavägen21
SE-43632Askim
Sweden
Phone:+46(0)317485460

Enduser instructions│ R20│
CHAPTER1:INTRODUCTION 4
1.1Aboutthisdocument 5
1.2Aboutthissystem 6
CHAPTER2:SAFETY 7
2.1Warnings&restrictions 7
CHAPTER3:FUNCTIONALSAFETY 10
CHAPTER4:TECHNICALDATA 12
4.1Systemspecifications 12
4.2Receiverspecifications 12
4.3Currentconsumption 14
CHAPTER5:PRODUCTGENERALDESCRIPTION 15
5.1Receiverdescription 15
CHAPTER6:STATUSANDERRORINDICATIONS 17
6.1Receiver'sStatuscode 17
6.2CANopen(DLEDs)runstatus 17
6.3CANopen(DLEDs)errorstatus 18
6.4J1939(DLEDs)runstatus 18
6.5J1939(DLEDs)errorstatus 18
CHAPTER7:OPERATION 19
7.1Generalinformation 19
7.2Registeratransmitterinareceiver 19
7.3Logalltransmittersoutwiththereceiver 21
CHAPTER8:BATTERY 22
8.1Batteryprecautions 22
8.2Batteryinformation 23
CHAPTER9:WARRANTY,SERVICE,REPAIRS,ANDMAINTENANCE 24
CHAPTER10:REGULATORYINFORMATION 25
10.1Europe 25
10.2NorthAmerica 25
10.3Radiomodule 28
ANNEX11:INDEX 29
ED-PM-RX102-EN-v02 3

Enduser instructions│ R20│ Chapter 1: Introduction
CHAPTER 1: INTRODUCTION
Thank you for using a Tele Radio AB product
READALLINSTRUCTIONSANDWARNINGSCAREFULLYBEFORE
OPERATINGTHEPRODUCTS.
TheseEnduserinstructionshavebeenpublishedbyTeleRadioABandarenotsubjectto
anywarranty.TheEnduserinstructionsmaybewithdrawnorrevisedbyTeleRadioABat
anytimeandwithoutfurthernotice.Correctionsandupdateswillbeaddedtothelatest
versionofthemanual.AlwaysdownloadtheEnduserinstructionsfromourwebsite,
www.tele-radio.com,forthelatestavailableversion.Keepthesafetyinstructionsfor
futurereference.
IMPORTANT!Theseinstructionsareintendedforendusers.Theinstructionscan
beprintedandhandedtoenduser.
TeleRadioABremotecontrolsareoftenbuiltintowiderapplications.Thisdocumentation
isnotintendedtoreplacethedeterminationofsuitabilityorreliabilityoftheproductfor
specificuserapplicationsandshouldnotbeusedforthispurpose.Itistheresponsibility
ofanysuchusersorintegratorstoperformtheappropriateandcompleteriskanalysis,
evaluationandtestingoftheproductswithrespecttotherelevantspecificapplicationor
use.TeleRadioABshallnotberesponsibleorliableformisuseoftheinformation
containedherein.
Alwaysrefertotheapplicablelocalregulationsforinstallationandsafetyrequirements
relatingtocranes,hoists,materialhandlingapplications,liftingequipment,industrial
machinery,and/ormobilehydraulicapplicationsusingTeleRadioABproducts,e.g.:
lapplicablelocalandindustrialstandardsandrequirements,
lapplicableoccupationalhealthandsafetyregulations,
lapplicablesafetyrulesandproceduresforthefactorywheretheequipmentisbeing
used,
luserandsafetymanualsorinstructionsofthemanufactureroftheequipment
whereTeleRadioABremotecontrolsystemsareinstalled.
TeleRadioABEnduserinstructionsdonotincludeoraddressthespecificinstructions
andsafetywarningsoftheendproductmanufacturer.
TeleRadioABproductsarecoveredbyawarrantyagainstmaterial,construction,or
manufacturingfaults.See"Chapter9:Warranty,service,repairs,andmaintenance".
4 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 1: Introduction
1.1About this document
Beforeinstallingoroperatingtheproduct,readthecorrespondingdocumentation
carefully.
TeleRadioAB'sproductrangeiscomposedoftransmitters,receivers,andaccessories
intendedforusetogetherasasystem.
R20systemsaremainlyintendedforthehydraulicandmobileequipmentmarkets.These
systemsarenotstandardizedbutcustomizedandadaptedtoeachcustomer'sneeds.
Howtheoutputsareconnectedtocontroltheobjectdependsoneachspecificinstallation
andwillnotbecoveredinthisdocument.Forexactdetails,seethetechnical
documentationprovidedforyourspecificsystem.Drawings,schematicsandconnection
diagramsareuniqueandarealsoprovidedtogetherwiththesystem.Imagesshownin
thisdocumentmaythereforenotshowtheexactpositionofbuttons,paddlesandarefor
illustrativepurposesonly.
TheseEnduserinstructionscovermaintechnicalspecifications,standardoperating
instructions.
Pleasereportanyerrororomissioninthisdocument,aswellasanyimprovementor
amendmentsuggestionto[e-mail].
1.1.1COPYRIGHT
Informationinthisdocumentissubjecttochangewithoutnotice.Nopartofthis
publicationmaybereproduced,storedinaretrievalsystem,ortransmittedinanyformor
byanymeans,electronic,photographic,mechanical(includingphotocopying),recording
orotherwiseforanypurposeotherthanthepurchaser'spersonalusewithoutthewritten
permissionofTeleRadioAB.
1.1.2TERM AND SYMBOL DEFINITIONS
Thecapitalizedtermsandsymbolusedhereinshallhavethefollowingmeaning:
lWARNING:indicatesahazardoussituationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
lCAUTION:indicatesahazardoussituationwhich,ifnotavoided,willresultin
minorormoderateinjury.
lIMPORTANT:isusedforinformationthatrequiresspecialconsideration.
lNOTE:isusedtoaddresspracticesnotrelatedtophysicalinjury.
Thissymbolisusedtocallattentiontosafetymessagesthatwouldbe
assignedthesignalwords"WARNING"or"CAUTION".
ED-PM-RX102-EN-v02 5

Enduser instructions│ R20│ Chapter 1: Introduction
1.2About this system
TeleRadioAB'sremotecontrolsystemsaresuitableforawidevarietyofapplicationsfor
e.g.stationaryormobileequipments,hydraulicmachines,construction,forestryor
agricultureequipmentsandmore.TeleRadioAB'stransmittersandreceiversarehighly
customizableandcanbeconfiguredtosuitthemostwide-rangingapplication
requirements&usagehabits.
R20systemsmeetthestrictestsafetystandardsandachievedproductcertifications
CAT3,PLeandSIL3inaccordancewithEN13849-1andIEC61508respectively.
1.2.1GENERATED SYSTEM NUMBER FOR CUSTOMIZED SYSTEMS
Eachcustomizedsystemhasitsowngeneratedsystemnumber.Itisimportanttokeep
thisnumberandtouseitinallcommunicationwithTeleRadioAB.
Thelabelwiththesystemnumber(SystemNo.)isaffixedontheproduct'soriginallabel.1
Thesystemnumberforeachproductis
writtenontheproductlabellocatedonthe
topsideofthehousing.
Recordyoursystemnumberhere: 

1.2.2ABOUT R20 RECEIVERS
R20receivershaveduplexcommunicationandworkincontinuousmode.
Therearetwostandardmodelsthatcanbecustomizedwithseveralexpansionboards.
 Connector Base
board
Expansion boards
35 pins2CAN RS485 A/D IOs 8-relay
R20-01 ●●○○○○
R20-04 ○●○○○○
●Standard○Optional
1.2.3COMPATIBILITY
ThisreceiveriscompatiblewithalltransmittersandreceiversinthePumarange.
1Theoriginalserialnumber(SN)isalsoindicatedonthenewlabel.
2Otherconnectorsavailableinoptions,eg.23pin,M12,etc.
6 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 2: Safety
CHAPTER 2: SAFETY
2.1Warnings & restrictions
Carefullyreadthroughthefollowingsafetyinstructionsbefore
proceedingwiththeinstallation,configuration,operation,or
maintenanceoftheproduct.Failuretofollowthesewarningscouldresult
indeathorseriousinjury.
ThisproductmustnotbeoperatedwithouthavingreadandunderstoodtheEnduser
instructions,thespecifictechnicaldocumentation(forcustomizedsystems),andhaving
receivedtheappropriatetraining.Thepurchaserofthisproducthasbeeninstructedhow
tohandlethesystemsafely.Thefollowinginformationisintendedforuseasa
complementtoapplicablelocalregulationsandstandards.
IMPORTANT!TeleRadioABremotecontrolsareoftenbuiltintowider
applications.Thesesystemsshouldbeequippedwith:
•awiredemergencystopwherenecessary
•abrake
•anaudibleorvisualwarningsignal
2.1.1OPERATION
Thisradiosystemmustnotbeusedinareaswherethereisariskof
explosion.
Onlyqualifiedpersonnelshouldbepermittedtoaccessthetransmitter
andoperatetheequipment.
Theusershould:
ED-PM-RX102-EN-v02 7

Enduser instructions│ R20│ Chapter 2: Safety
lAlwaysfollowoperatingandmaintenanceinstructionsaswellasall
applicablesafetyproceduresandrequirements.
lDonotopenthereceiverencapsulationunlessyouarequalified.
lYoumustsatisfytheagerequirementsinyourcountryforoperating
theequipment.
lItisstrictlyprohibitedtooperatetheequipmentundertheinfluence
ofdrugs,alcoholand/ormedications.
lAlwaystestthetransmitterstopbuttonbeforeoperatingit.Pressthe
stopbuttonthentwistandpullitout.Thistestshouldbedoneon
eachshift,withoutaload.
lNeveruseatransmitterifthestopbuttonismechanically
damaged.Contactyoursupervisororrepresentativeforservice
immediately.
lNeverleavethetransmitterunattended.
lAlwaysswitchthetransmitteroffwhennotinuse.Storeinasafe
place.
lKeepaclearviewoftheworkareaatalltimes.
2.1.2MAINTENANCE
Beforemaintenanceinterventiononanyremotecontrolledequipments:
•alwaysremoveallelectricalpowerfromtheequipment.
•alwaysfollowlockoutprocedures.
lKeepthesafetyinformationforfuturereference.AlwaysdownloadtheEnduser
instructionsfromourwebsite,www.tele-radio.com,forthelatestavailableversion.
lIferrormessagesareshown,itisveryimportanttofindoutwhatcausedthem.
Contactyourrepresentativeforhelp.
lThefunctionalityofthestopbuttonshouldbetestedatleastafterevery200hours’
use.
lIfthestopbuttonismechanicallydamaged,donotusethetransmitter.Contact
yoursupervisororrepresentativeforserviceimmediately.
lDonottrytoopentheencapsulation.
lAlwayscontactyourrepresentativeforserviceandmaintenanceworkonthe
product.
lKeepcontactsandantennasclean.
8 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 2: Safety
lWipeoffdustusingaclean,slightlydamcloth.
lNeverusecleaningsolutions.
lChecktheencapsulation,foilsandcablefordamageseveryday.Ifyouusethe
productalthoughtheencapsulationorfoilisdamaged,moisturecancauseserious
damagetotheelectronics.
ED-PM-RX102-EN-v02 9

Enduser instructions│ R20│ Chapter 3: Functional safety
CHAPTER 3: FUNCTIONAL SAFETY
Stop function
Thesafety-relatedstopfunctionintheradiosystemcomplieswithENIEC61508:2010
SIL3andENISO13849-1:2015Category3PLe.Thestoprelaysonthereceiverunit
arecontrolledbythestopbuttononthetransmitterunit.Whenthestopbuttonispressed,
thestoprelaysinterruptthepowertothesafety-relatedapplication.Thecompleteend
usersystem,includingtheradiosystem,entersasafestate.Thedefaultresponsetime
forthestopfunctionis500ms.
ThestopfunctionissupportedbyallreceiversandtransmittersinthePumarange.
Applicable products
Thefollowingtransmittersaredesignedtocomplywiththeappointedsafety
requirementswhenusedtogetherwithaR20receiver:
lT24
Installation
Thestoprelaysonthereceiverunitmustbecorrectlyinstalledontheendusersystem,to
ensurethatopened/deactivatedstoprelaysinterruptthepowertothesafety-related
application.Thesafetylevelofthestopfunctioncanonlybecreditedwhenintegratedina
completeend-usersystemthatcomplieswithequalorhighersafetylevels.
Configuration
Thedefaultconfigurationofthereceiverunitcomplieswiththeappointedsafety
requirements.Configurationoftheresponsetimeforthestopfunction(bydefault500ms)
mustbejustifiedwithavalidriskanalysisinordertomaintainthesafetylevels.
Achieved performance level (PL)
Safety function MTTFd (years) DCavg(%) Category Achieved PL
Stopfunction 100 99 3 e
10 ED-PM-RX102-EN-v02