Tele Radio R20-01 User manual

safe smart strong
R20
ED-PM-RX102-EN-v02
Language: English (original)
ENDUSER
INSTRUCTIONS
Receivers: R20-01,
R20-04

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©TeleRadioAB
Datavägen21
SE-43632Askim
Sweden
Phone:+46(0)317485460

Enduser instructions│ R20│
CHAPTER1:INTRODUCTION 4
1.1Aboutthisdocument 5
1.2Aboutthissystem 6
CHAPTER2:SAFETY 7
2.1Warnings&restrictions 7
CHAPTER3:FUNCTIONALSAFETY 10
CHAPTER4:TECHNICALDATA 12
4.1Systemspecifications 12
4.2Receiverspecifications 12
4.3Currentconsumption 14
CHAPTER5:PRODUCTGENERALDESCRIPTION 15
5.1Receiverdescription 15
CHAPTER6:STATUSANDERRORINDICATIONS 17
6.1Receiver'sStatuscode 17
6.2CANopen(DLEDs)runstatus 17
6.3CANopen(DLEDs)errorstatus 18
6.4J1939(DLEDs)runstatus 18
6.5J1939(DLEDs)errorstatus 18
CHAPTER7:OPERATION 19
7.1Generalinformation 19
7.2Registeratransmitterinareceiver 19
7.3Logalltransmittersoutwiththereceiver 21
CHAPTER8:BATTERY 22
8.1Batteryprecautions 22
8.2Batteryinformation 23
CHAPTER9:WARRANTY,SERVICE,REPAIRS,ANDMAINTENANCE 24
CHAPTER10:REGULATORYINFORMATION 25
10.1Europe 25
10.2NorthAmerica 25
10.3Radiomodule 28
ANNEX11:INDEX 29
ED-PM-RX102-EN-v02 3

Enduser instructions│ R20│ Chapter 1: Introduction
CHAPTER 1: INTRODUCTION
Thank you for using a Tele Radio AB product
READALLINSTRUCTIONSANDWARNINGSCAREFULLYBEFORE
OPERATINGTHEPRODUCTS.
TheseEnduserinstructionshavebeenpublishedbyTeleRadioABandarenotsubjectto
anywarranty.TheEnduserinstructionsmaybewithdrawnorrevisedbyTeleRadioABat
anytimeandwithoutfurthernotice.Correctionsandupdateswillbeaddedtothelatest
versionofthemanual.AlwaysdownloadtheEnduserinstructionsfromourwebsite,
www.tele-radio.com,forthelatestavailableversion.Keepthesafetyinstructionsfor
futurereference.
IMPORTANT!Theseinstructionsareintendedforendusers.Theinstructionscan
beprintedandhandedtoenduser.
TeleRadioABremotecontrolsareoftenbuiltintowiderapplications.Thisdocumentation
isnotintendedtoreplacethedeterminationofsuitabilityorreliabilityoftheproductfor
specificuserapplicationsandshouldnotbeusedforthispurpose.Itistheresponsibility
ofanysuchusersorintegratorstoperformtheappropriateandcompleteriskanalysis,
evaluationandtestingoftheproductswithrespecttotherelevantspecificapplicationor
use.TeleRadioABshallnotberesponsibleorliableformisuseoftheinformation
containedherein.
Alwaysrefertotheapplicablelocalregulationsforinstallationandsafetyrequirements
relatingtocranes,hoists,materialhandlingapplications,liftingequipment,industrial
machinery,and/ormobilehydraulicapplicationsusingTeleRadioABproducts,e.g.:
lapplicablelocalandindustrialstandardsandrequirements,
lapplicableoccupationalhealthandsafetyregulations,
lapplicablesafetyrulesandproceduresforthefactorywheretheequipmentisbeing
used,
luserandsafetymanualsorinstructionsofthemanufactureroftheequipment
whereTeleRadioABremotecontrolsystemsareinstalled.
TeleRadioABEnduserinstructionsdonotincludeoraddressthespecificinstructions
andsafetywarningsoftheendproductmanufacturer.
TeleRadioABproductsarecoveredbyawarrantyagainstmaterial,construction,or
manufacturingfaults.See"Chapter9:Warranty,service,repairs,andmaintenance".
4 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 1: Introduction
1.1About this document
Beforeinstallingoroperatingtheproduct,readthecorrespondingdocumentation
carefully.
TeleRadioAB'sproductrangeiscomposedoftransmitters,receivers,andaccessories
intendedforusetogetherasasystem.
R20systemsaremainlyintendedforthehydraulicandmobileequipmentmarkets.These
systemsarenotstandardizedbutcustomizedandadaptedtoeachcustomer'sneeds.
Howtheoutputsareconnectedtocontroltheobjectdependsoneachspecificinstallation
andwillnotbecoveredinthisdocument.Forexactdetails,seethetechnical
documentationprovidedforyourspecificsystem.Drawings,schematicsandconnection
diagramsareuniqueandarealsoprovidedtogetherwiththesystem.Imagesshownin
thisdocumentmaythereforenotshowtheexactpositionofbuttons,paddlesandarefor
illustrativepurposesonly.
TheseEnduserinstructionscovermaintechnicalspecifications,standardoperating
instructions.
Pleasereportanyerrororomissioninthisdocument,aswellasanyimprovementor
amendmentsuggestionto[e-mail].
1.1.1COPYRIGHT
Informationinthisdocumentissubjecttochangewithoutnotice.Nopartofthis
publicationmaybereproduced,storedinaretrievalsystem,ortransmittedinanyformor
byanymeans,electronic,photographic,mechanical(includingphotocopying),recording
orotherwiseforanypurposeotherthanthepurchaser'spersonalusewithoutthewritten
permissionofTeleRadioAB.
1.1.2TERM AND SYMBOL DEFINITIONS
Thecapitalizedtermsandsymbolusedhereinshallhavethefollowingmeaning:
lWARNING:indicatesahazardoussituationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
lCAUTION:indicatesahazardoussituationwhich,ifnotavoided,willresultin
minorormoderateinjury.
lIMPORTANT:isusedforinformationthatrequiresspecialconsideration.
lNOTE:isusedtoaddresspracticesnotrelatedtophysicalinjury.
Thissymbolisusedtocallattentiontosafetymessagesthatwouldbe
assignedthesignalwords"WARNING"or"CAUTION".
ED-PM-RX102-EN-v02 5

Enduser instructions│ R20│ Chapter 1: Introduction
1.2About this system
TeleRadioAB'sremotecontrolsystemsaresuitableforawidevarietyofapplicationsfor
e.g.stationaryormobileequipments,hydraulicmachines,construction,forestryor
agricultureequipmentsandmore.TeleRadioAB'stransmittersandreceiversarehighly
customizableandcanbeconfiguredtosuitthemostwide-rangingapplication
requirements&usagehabits.
R20systemsmeetthestrictestsafetystandardsandachievedproductcertifications
CAT3,PLeandSIL3inaccordancewithEN13849-1andIEC61508respectively.
1.2.1GENERATED SYSTEM NUMBER FOR CUSTOMIZED SYSTEMS
Eachcustomizedsystemhasitsowngeneratedsystemnumber.Itisimportanttokeep
thisnumberandtouseitinallcommunicationwithTeleRadioAB.
Thelabelwiththesystemnumber(SystemNo.)isaffixedontheproduct'soriginallabel.1
Thesystemnumberforeachproductis
writtenontheproductlabellocatedonthe
topsideofthehousing.
Recordyoursystemnumberhere: 

1.2.2ABOUT R20 RECEIVERS
R20receivershaveduplexcommunicationandworkincontinuousmode.
Therearetwostandardmodelsthatcanbecustomizedwithseveralexpansionboards.
 Connector Base
board
Expansion boards
35 pins2CAN RS485 A/D IOs 8-relay
R20-01 ●●○○○○
R20-04 ○●○○○○
●Standard○Optional
1.2.3COMPATIBILITY
ThisreceiveriscompatiblewithalltransmittersandreceiversinthePumarange.
1Theoriginalserialnumber(SN)isalsoindicatedonthenewlabel.
2Otherconnectorsavailableinoptions,eg.23pin,M12,etc.
6 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 2: Safety
CHAPTER 2: SAFETY
2.1Warnings & restrictions
Carefullyreadthroughthefollowingsafetyinstructionsbefore
proceedingwiththeinstallation,configuration,operation,or
maintenanceoftheproduct.Failuretofollowthesewarningscouldresult
indeathorseriousinjury.
ThisproductmustnotbeoperatedwithouthavingreadandunderstoodtheEnduser
instructions,thespecifictechnicaldocumentation(forcustomizedsystems),andhaving
receivedtheappropriatetraining.Thepurchaserofthisproducthasbeeninstructedhow
tohandlethesystemsafely.Thefollowinginformationisintendedforuseasa
complementtoapplicablelocalregulationsandstandards.
IMPORTANT!TeleRadioABremotecontrolsareoftenbuiltintowider
applications.Thesesystemsshouldbeequippedwith:
•awiredemergencystopwherenecessary
•abrake
•anaudibleorvisualwarningsignal
2.1.1OPERATION
Thisradiosystemmustnotbeusedinareaswherethereisariskof
explosion.
Onlyqualifiedpersonnelshouldbepermittedtoaccessthetransmitter
andoperatetheequipment.
Theusershould:
ED-PM-RX102-EN-v02 7

Enduser instructions│ R20│ Chapter 2: Safety
lAlwaysfollowoperatingandmaintenanceinstructionsaswellasall
applicablesafetyproceduresandrequirements.
lDonotopenthereceiverencapsulationunlessyouarequalified.
lYoumustsatisfytheagerequirementsinyourcountryforoperating
theequipment.
lItisstrictlyprohibitedtooperatetheequipmentundertheinfluence
ofdrugs,alcoholand/ormedications.
lAlwaystestthetransmitterstopbuttonbeforeoperatingit.Pressthe
stopbuttonthentwistandpullitout.Thistestshouldbedoneon
eachshift,withoutaload.
lNeveruseatransmitterifthestopbuttonismechanically
damaged.Contactyoursupervisororrepresentativeforservice
immediately.
lNeverleavethetransmitterunattended.
lAlwaysswitchthetransmitteroffwhennotinuse.Storeinasafe
place.
lKeepaclearviewoftheworkareaatalltimes.
2.1.2MAINTENANCE
Beforemaintenanceinterventiononanyremotecontrolledequipments:
•alwaysremoveallelectricalpowerfromtheequipment.
•alwaysfollowlockoutprocedures.
lKeepthesafetyinformationforfuturereference.AlwaysdownloadtheEnduser
instructionsfromourwebsite,www.tele-radio.com,forthelatestavailableversion.
lIferrormessagesareshown,itisveryimportanttofindoutwhatcausedthem.
Contactyourrepresentativeforhelp.
lThefunctionalityofthestopbuttonshouldbetestedatleastafterevery200hours’
use.
lIfthestopbuttonismechanicallydamaged,donotusethetransmitter.Contact
yoursupervisororrepresentativeforserviceimmediately.
lDonottrytoopentheencapsulation.
lAlwayscontactyourrepresentativeforserviceandmaintenanceworkonthe
product.
lKeepcontactsandantennasclean.
8 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 2: Safety
lWipeoffdustusingaclean,slightlydamcloth.
lNeverusecleaningsolutions.
lChecktheencapsulation,foilsandcablefordamageseveryday.Ifyouusethe
productalthoughtheencapsulationorfoilisdamaged,moisturecancauseserious
damagetotheelectronics.
ED-PM-RX102-EN-v02 9

Enduser instructions│ R20│ Chapter 3: Functional safety
CHAPTER 3: FUNCTIONAL SAFETY
Stop function
Thesafety-relatedstopfunctionintheradiosystemcomplieswithENIEC61508:2010
SIL3andENISO13849-1:2015Category3PLe.Thestoprelaysonthereceiverunit
arecontrolledbythestopbuttononthetransmitterunit.Whenthestopbuttonispressed,
thestoprelaysinterruptthepowertothesafety-relatedapplication.Thecompleteend
usersystem,includingtheradiosystem,entersasafestate.Thedefaultresponsetime
forthestopfunctionis500ms.
ThestopfunctionissupportedbyallreceiversandtransmittersinthePumarange.
Applicable products
Thefollowingtransmittersaredesignedtocomplywiththeappointedsafety
requirementswhenusedtogetherwithaR20receiver:
lT24
Installation
Thestoprelaysonthereceiverunitmustbecorrectlyinstalledontheendusersystem,to
ensurethatopened/deactivatedstoprelaysinterruptthepowertothesafety-related
application.Thesafetylevelofthestopfunctioncanonlybecreditedwhenintegratedina
completeend-usersystemthatcomplieswithequalorhighersafetylevels.
Configuration
Thedefaultconfigurationofthereceiverunitcomplieswiththeappointedsafety
requirements.Configurationoftheresponsetimeforthestopfunction(bydefault500ms)
mustbejustifiedwithavalidriskanalysisinordertomaintainthesafetylevels.
Achieved performance level (PL)
Safety function MTTFd (years) DCavg(%) Category Achieved PL
Stopfunction 100 99 3 e
10 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 3: Functional safety
Measures for probability of hardware failures
Measure System based on…
T24 + R20 T24 + R21
Probabilityofdangerousfailureper
hour
PFH=39FIT PFH=28FIT
Diagnosticcoverage DC=99% DC=99%
Safefailurefraction SFF=99% SFF=99%
Levelofhardwarefaulttolerance HFT=1 HFT=1
Prooftestinterval 10years 10years
Diagnostictestinterval Continuous Continuous
1FIT=1failure/109h
ED-PM-RX102-EN-v02 11

Enduser instructions│ R20│ Chapter 4: Technical data
CHAPTER 4: TECHNICAL DATA
NOTE:Theinformationbelowmaydifferincustomizedsystems,pleaserefertothe
correspondingtechnicaldocumentationprovidedwitheachsystem.
4.1System specifications
Radiofrequencyband 2405–2480MHz
Frequencymanagement DirectSequenceSpreadSpectrum(DSSS)
FieldStrengthAdaptationFeature
NumberofChannels 16(channel11–26)
Range(typical) 100m(328ft),adjustabledependingonconfiguration
Systemaddress 32bit–4294967295possibilities
Dataformat 250kbit/s
Hammingdistance 6
Operatingtemperature -20…+70°C(-4…+158°F)
Storagetemperature -30…+80°C(-22…+176°F)
Pairing(registration) Easytopairwithouttoolsandwithoutopeningthereceiver
housing.
Bluetooth(configurable
option)
Bluetoothconnectivityforconfiguration&settingsviathe
WebandmobileApp.
Configuration Displaymenu
4.2Receiver specifications
4.2.1COMMON SPECIFICATIONS
 R20
Powersupply[operating
voltage]
12–24VDC[-50%…+35%],max.40A
Operatingvoltage 6–32VDC
Numberofstoprelays
Max.resistiveload
2,fail-safe&redundant(potentialfree)
10A,250VAC(10A,30VDC)
Availableslotsfor
expansionboards
61
1E.g.I/Osexpansionboard(digitaland/oranalogue)or8-relayexpansionboard(NO/NC)
12 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 4: Technical data
 R20
Numberoflogicaldigital
inputs
upto4
Numberoflogicaldigital
outputs
upto2
Max.numberof
selectable&combinable
I/Osonbaseboard
26(6SIO+20PWM)
NumberofSafeI/Os upto71x10A
NumberofPWMI/Os upto20x4A
Bussystem/com.
protocols

standard: –
optional: RS485(ModbusRTU)
CAN(J1939orCANopen)
Radiocommunication Duplex
Radiofrequencyoutput
power
EIRP2<12.5dBm(18mW)
Antenna Internal(externalpassiveandactiveantennasinoption)
Max.numberofregistered
transmitters
32
Datalogger 64Mbitlogmemory
Backupbattery33VLithium(CR2032)
Powerprotection Built-inreversepolarity,overvoltageandundervoltage
protections
Fuse Selfresetting
Safetylevels ENIEC61508SIL3,ENISO13849-1CAT3PLe(Stop
function)
IPcode IP66
Dimensions 209x147x71mm/8.2x5.8x2.8in
Weight(typical) 800g/1.8lbs
1OfthesevenSIO,one(SIO_VBAR)isdedicatedtopowersupply.
2Equivalentisotropicradiatedpower
3Forclockbackupincaseofpowerdisruption/failure.See"8.2Batteryinformation"
ED-PM-RX102-EN-v02 13

Enduser instructions│ R20│ Chapter 4: Technical data
4.2.2OTHER SPECIFICATIONS
 R20-01 R20-04
Frontplatewithnoholes – ●
35-pinconnector ● ○
M12pinconnector1○ ○
Internalantenna ● ●
Externalantenna ○ ○
RP-SMAconnector2○ ○
Expansionboards ○ ○
RFID ○ ○
Cablebackup ○ ○
●Standard○Optional–:Notavailable
4.3Current consumption
Thetestwasperformedwithonlythebaseandbottomboards.Thetestwasperformed
withonlythebaseboardandoneCANboard.Thesamesettingswereappliedonallthe
PWMoutputsofthebaseboard.
Input power R20-01, R20-04
Min.* Max.**
12VDC 112mA 333mA
24VDC 65mA 233mA
*Minimumcurrentconsumption=receiverpowered,noactiverelaysand/oroutputs,no
radiosessionestablished.
**Maximumcurrentconsumption=receiverpowered,allrelaysand/oroutputsonthe
receiveractive,radiosessionestablished.
1MaleM12connectorforCAN.FemaleM12connectorforRS485/activeantenna.
2Forexternalpassiveantennas.
14 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 5: Product general description
CHAPTER 5: PRODUCT GENERAL DESCRIPTION
NOTE:Thepicturesshowninthischapterareforillustrativepurposesonly.Depending
ontheconfiguration,theactualproductappearancemaydifferfromthebasicmodel
usedforreference.
5.1Receiver description
1. LED
indicators
2. Capacitivesensorbutton(Cap
sensorbutton)
3. 35-pinconnector*
(Dependingon
models)
*See"1.2.2AboutR20receivers".
5.1.1LED INDICATORS
ThereceiverhasacapacitivebuttonincludingsevenLEDsshowingthereceiverstatus.
ED-PM-RX102-EN-v02 15

Enduser instructions│ R20│ Chapter 5: Product general description
1. StatusLEDs1–5: LED1(red):Registered
transmitterandradiolinkstatus
LED2(yellow):Transmitterlogin
status
LED3(green):Notused
LED4(orange):Notused
LED5(blue):Bluetoothconnection
status
2. CANstatusLEDs DLED1:CANinterface1(inoption)
DLED2:Notused
3. Capacitivesensorbutton(Capsensorbutton)
5.1.2MOUNTING DIMENSIONS
NOTE:Forcableglandsandcablediameterusedincustomizedsystems,pleaserefer
tothecorrespondingtechnicaldocumentationprovidedwitheachsystem.
16 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 6: Status and error indications
CHAPTER 6: STATUS AND ERROR INDICATIONS
6.1Receiver's Status code
LEDs1–5indicateerrorsandstatusforthereceiver,DLEDs1–2indicateerrorsandstatus
forCANopen.
LED Color Off On Flashing Indicates
1 red  ● Oneormoretransmittersisregistered,radio
linkestablished
○  Notransmitterisregistered
  ●Oneormoretransmittersisregistered,noradio
link.
2 yellow  ● Onetransmitterisloggedin
○  Notransmitterisloggedin
3 green – – – Notused
4 orange – – – Notused
5 blue  ● Bluetoothactivated,communication
established
○  Bluetoothisnotactivatedinthesettings
  slow Bluetoothinstand-by
  fast Bluetoothinparingmode(registering)
6.2CANopen (DLEDs) run status
DLED
color
On Flickering ( red/
green alternately)
Single flash Blinking
Green Operational
state LSS Stoppedstate Pre-operationalstate
ED-PM-RX102-EN-v02 17

Enduser instructions│ R20│ Chapter 6: Status and error indications

CANopen
communication state
Description
Operational Stateforprocessdatatransmission.
LSS LSSservicesinprogress.
Stopped Exceptfornodeguardingorheartbeatmessages,anode
cannottransmitorreceiveanyothermessagesinthisstate.
Pre-operational StatefortheconfigurationofCANopendevices.PDO
communicationisnotpossibleinthisstate.
6.3CANopen(DLEDs) error status
DLED
color
On Flickering (red/
green alternately)
Single flash Double flash Triple flash
Red Busoff LSS Warninglimit
reached
Errorcontrol
event Syncerror
Contactyourrepresentativeforassistance.
6.4J1939 (DLEDs) run status
DLED color On Single flash
Green Operational Noaddress

J1939 communication
state
Description
Operational Addressclaimiscorrect,processingmessages.
Noaddress Addressclaimisstillrunningorhasfailed.
6.5J1939(DLEDs) error status
DLED color On Single flash
Red Busoff Warninglimitreached
Contactyourrepresentativeforassistance.
18 ED-PM-RX102-EN-v02

Enduser instructions│ R20│ Chapter 7: Operation
CHAPTER 7: OPERATION
7.1General information
Tocontrolareceiver,thetransmittermustberegisteredandloggedintothereceiver.If
anothertransmitterisalreadyloggedintothereceiver,itmustbeloggedoutbeforea
differenttransmittercanbeloggedin.
Morethanonetransmittercanberegisteredinthereceiver,butonlyonetransmittercan
beloggedinatatime.
7.2Register a transmitter in a receiver
Registeringmeansestablishingcommunicationbetweenthetransmitterandthereceiver.
R20receiverscanhaveupto32registeredtransmitters.
NOTE:Theregistrationinstructionsrequireaccesstothereceiverhousing.Forthe
registrationproceduretobesuccessful,thereceivermustbepoweredup.
RISKOFUNINTENDEDEQUIPMENTOPERATION
Onlytransmittersthatareintendedforuseshouldberegisteredinthe
receiver.
Failuretofollowtheseinstructionscouldresultindeath,seriousinjury,
orequipmentdamage.
RISKOFUNINTENDEDEQUIPMENTOPERATION
Donotperformthisactionwhenthereceiverisinasessionwithanother
transmitter.Theradiocommunicationmaybeinterruptedorbroken.
Failuretofollowtheseinstructionscouldresultindeath,seriousinjury,
orequipmentdamage.
ED-PM-RX102-EN-v02 19

Enduser instructions│ R20│ Chapter 7: Operation
OntheReceiver OntheTransmitter
1. Powerthereceiverup.
LED1isflashing(red) .IfBluetooth
hasbeenactivated,theLED5will
alsoflash(blue).
2. PressandholdtheCapsensor
buttonuntilLED1stopsflashing.
LEDs2–5flash(fast).
3. ReleasetheCapsensorbutton.
LEDs1–5flash(slow).
Thereceiverisnowinregistration
mode.
Ifnoregistercommandisreceived
within30seconds,thereceiverwill
exitregistrationmode.1
4. MakesurethattheStopbuttonis
pressed.
5. Turnthekeyswitchtothe'On'
position(horizontal).
6. TwistandreleasetheStopbutton.
Theinitialstart-uplogois
displayed.Batteryindicator(s)light
(s).Thedisplayshows: [Session
Selection].
7. EnterMenumode(seecorresponding
transmitter'smanual).
8. Navigatetothe[Register]menu
usingtheUp/Downbuttons.
9. PresstheSelectbuttontoenter.
10. Choosealocationforthereceiverto
beregisteredinusingtheUp/Down
buttons.
11. PresstheSelectbuttontoselect.
A+signisdisplayedinfrontofthe
selectedlocation.
12. PresstheBackbuttontoaccept.
Thedisplayshows: [Registration
in progress…]
Whenthetransmitter'sregistercommandisreceived,…
OntheReceiver OntheTransmitter
LEDs1–5flash(fast). Thedisplayshows: [Confirm
registration on the receiver].
 
12. PresstheCapsensorbuttonforat
least2s.
LEDs1–5flashthreetimes.

Thedisplayshows: [Registration
successful. Transmitter was
registered in HY-RX-xxxxx].
Thetransmitterisnowregistered.
1Itisalsopossibletoexitregistrationmodebybrieflytouchingthereceiver'scapsensorbutton.
20 ED-PM-RX102-EN-v02