Terex TM Series User manual

OPERATOR’S MANUAL
This Operator’s Manual MUST BE READ prior to operating your
TM SERIES Non-Overcenter Material Handling Aerial Device.
PRINTED IN THE USA
Original Instructions in English
HI–RANGER
TM SERIES
Terex South Dakota, Inc. 472797 07/2022

TM SERIES
472797 - 07/22 Terex South Dakota, Inc. TM Series
WARNING Operating, servicing and maintaining this equipment can expose you to chemicals
including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other reproductive harm. These chemicals can be emitted
from or contained in other various parts and systems, fluids and some component wear by-products. To
minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your
equipment and vehicle in a well-ventilated area and wear gloves or wash your hands frequently when
servicing your equipment or vehicle and after operation. For more information go to
www.P65Warnings.ca.gov/passenger-vehicle.
Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
•Always start and operate the engine in a well-ventilated area.
•If in an enclosed area, vent the exhaust to the outside.
•Do not modify or tamper with the exhaust system.
•Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel.
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TM SERIES
toc-1
TM Series Terex South Dakota, Inc. 472797 - 7/22
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - I
OWNERS, USERS AND OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - I
PRODUCT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - I
INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - I
UNAUTHORIZED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - II
BULLETIN DISTRIBUTION AND COMPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - II
CONTACTING THE MANUFACTURER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - II
TRANSFER OF MACHINE OWNERSHIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - II
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - III
HAZARD CLASSIFICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - III
PROPERTY DAMAGE MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - III
BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - VI
DURING OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - VII
ELECTRICAL HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - VIII
ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - IX
MATERIAL HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - IX
TRAVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - X
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XI
OVERVIEW OF POTENTIAL HAZARDS AND SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XI
SAFETY RELATED DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XIV
WHAT IS INSULATED AND NOT INSULATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XXVI
UPPER BOOM RATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XXVI
WHAT IS INSULATED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XXVII
ELECTRICAL INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XXIX
PREVENTION OF ELECTROCUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XXX
OPERATION ON OR NEAR ENERGIZED CONDUCTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - XXX
SECTION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1
OPERATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1
NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1
CAB CONTROL OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
MASTER CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
ENGINE STOP/START (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
POWER TAKE-OFF (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
CONTROLS BELOW ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 4
OPERATOR CONTROLS AND DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 6
UPPER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 8
SINGLE STICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 8
LOWER CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 13
TOP CONTROL AND OPTION SHUT OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 14
LOWER CONTROL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 14
ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 18
ENGINE STOP/START CONTROL (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 18
TWO-SPEED THROTTLE CONTROL (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 18
AUXILIARY LET DOWN POWER CONTROL (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 18
MANUAL LET DOWN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 19
HYDRAULIC TOOLS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 24
PLATFORM TILT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 25
PLATFORM LEVELING (WITHOUT GENERATOR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 26
PLATFORM LEVELING (WITH GENERATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 27

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472797 - 7/22 Terex South Dakota, Inc. TM Series
PLATFORM ROTATOR (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 28
JIB & WINCH OPERATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 29
JIB ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 30
MANUAL JIB EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 30
HYDRAULIC JIB EXTENSION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 31
DETERMINING LIFT CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 31
AVOID TRAPPED LOOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 32
LOWER BOOM LIFTING EYE MATERIAL HANDLING (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . .1 - 33
PERSONNEL AND TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 34
PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 35
DAILY PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 35
JOB SITE SURVEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 35
OPERATING TEMPERATURE RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 36
WIND SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 36
JOB SITE SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 37
SETTING THE OUTRIGGERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 38
SETTING UP ON A SOFT SURFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 41
SETTING UP FOR OPERATION ON SNOW AND ICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 41
OUTRIGGER INTERLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 41
STABILITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 42
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 43
BOOM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 43
UNSTORE THE BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 44
AERIAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 45
ENTERING THE PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 45
EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 48
POWER LINE CONTACT ON GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 48
TOP CONTROL SHUT-OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 50
AUXILIARY LET DOWN POWER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 51
MANUAL LET DOWN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 51
MANUAL ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 51
HYDRAULIC LINE FAILURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 52
ENGINE FAILURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 54
HYDRAULIC PUMP FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 54
CONTROL VALVE FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 54
OPERATIONAL LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 55
PLATFORM LEVELING SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 55
PLATFORM LEVELING SYSTEM WITHOUT GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 55
PLATFORM LEVELING SYSTEM WITH GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 56
LIMIT SYSTEM (OPERATIONAL RANGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 57
UNITS WITH LIMITING VALVE MOUNTED INSIDE THE LOWER BOOM . . . . . . . . . . . . . . . . .1 - 58
UNITS WITH LIMITING VALVE MOUNTED OUTSIDE THE LOWER BOOM . . . . . . . . . . . . . . .1 - 58
USE OF CATEGORY A UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 58
FALL ARREST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 59
RESPONSE TO A FALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 59
FOLDING FOR TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 60
LEAVING THE JOB SITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 60

TM SERIES
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TM Series Terex South Dakota, Inc. 472797 - 7/22
SECTION 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1
MAINTENANCE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1
PREVENTATIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1
MAINTENANCE PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1
ADJUSTMENTS AND REPAIRS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1
LUBRICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 2
FREQUENT AND PERIODIC INSPECTION INTERVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3
DAILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3
30 DAYS (120 HOURS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3
90 DAYS (360 HOURS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3
180 DAYS (720 HOURS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 4
12 MONTHS (1,050 HOURS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 4
5 YEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 4
OPERATIONAL TESTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
SPEED TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
ELECTRICAL TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
POST EVENT INSPECTION AND TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
LUBRICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 6
WINCH ROPE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 7
DAILY ROPE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 8
HOOK INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 8
STORAGE PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 9
APPENDIX - A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1
OSHA EXCERPTS: (CLEARANCE DISTANCE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 2
STANDARD HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 4
APPENDIX - B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1
RESPONSIBILITIES (ANSI A92.2-2021) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1
DEALER, INSTALLER, AND SERVICE ENTITIES RESPONSIBILITIES (SECTION 7). . . . . . . . B - 1
OWNER RESPONSIBILITIES (SECTION 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 2
USER RESPONSIBILITIES (SECTION 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 5
OPERATOR RESPONSIBILITIES (SECTION 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 6
RESPONSIBILITIES OF LESSORS OR LESSEES (SECTION 11) . . . . . . . . . . . . . . . . . . . . . . . B - 9
RESPONSIBILITIES OF BROKER (SECTION 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 10
SURVEY OF JOB SITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 11

TM SERIES
toc-4
472797 - 7/22 Terex South Dakota, Inc. TM Series

TM SERIES
-I
TM Series Terex South Dakota, Inc. 472797 - 7/22
INTRODUCTION
INTRODUCTION
OWNERS, USERS AND OPERATORS
Thank you for choosing Terex South Dakota, Inc. equipment for your application. User safety is our number
one priority and this is best achieved by our joint efforts.
As equipment users and operators, you make a major contribution to safety if you:
1. Comply with OSHA, federal, state, ANSI, local and your company regulations.
2. Read, understand and follow the instructions in this manual and other manuals supplied with this
vehicle.
3. Only allow trained operators, directed by informed and knowledgeable supervision, to run the unit.
If there is anything in this manual that is not clear or you believe should be added, please send your
comments to:
Manager of Publications
Terex South Dakota, Inc.
3140 15th Ave SE
Watertown, South Dakota 57201
You may also contact us by phone at: [phone]
This manual contains important information on the safe use of your Terex South Dakota, Inc. equipment.
Your failure to read, understand and follow all safety rules, warnings and instructions will unnecessarily
expose you and others to dangerous situations. For your safety and the safety of those around you, you
must operate your Terex South Dakota, Inc. equipment as instructed in this manual.
This manual shall be stored on the vehicle for access by the operator. The Operators manual is required to
be stored on the vehicle by ANSI and OSHA regulations.This manual, along with the AEM Aerial Devices
Safety Manual and ANSI A92.2 Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors
and Lessees should be considered a permanent part of your machine and should remain with the machine
at all times.
PRODUCT IDENTIFICATION
The serial number is located on the ID plaque. It may be located on the turntable, pedestal or lower boom,
depending on options and features. The serial number of the vehicle (VIN) will be different than the serial
number for the Aerial Device. Please refer to the Aerial Device serial number when contacting Terex South
Dakota, Inc. for service and parts information. Refer to the ID plaque for capacity and dielectric information.
INTENDED USE
This machine is a tool intended to be used by trained and qualified operators to lift personnel, along with
tools to an aerial work site within the rated platform capacity. If equipped with material handling features it
may be used to lift material only within its rated capacity. Use of this product in any other way is prohibited
and contrary to its intended use.
This is the safety alert symbol. It is used in this manual to alert you to potential
personal injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
THIS UNIT WAS INSTALLED BY:
DATE OF COMPLETED UNIT TESTS:
IN MANUALS AND ALL INFORMATION ON DECALS, LABELS, AND THIS PLACARD.
If unit is remounted by entity other than a Terex South Dakota approved distributor, Terex South Dakota
All recalls issued by Terex South Dakota must be completed at the time of sale.
Minimum ambient temperature for operation °F. Maximum °F.
Operate all hydraulic controls slowly and deliberately for smooth movements.
Inspect for visible defects or loose objects.
Check insulated boom and other insulating material for cleanliness.
Start engine or engage power take off (PTO).
Set vehicle park brake securely before operation.
Extend all hydraulic outriggers to a solid footing.
Check all decals for legibility. Replace if necessary.
Lubricate unit per lubrication chart.
BEFORE OPERATING UNIT, READ AND UNDERSTAND ALL OPERATING AND SAFETY INFORMATION
must be contacted to insure that mounting is completed to specifications.
If unit is resold, Terex South Dakota must be notified in writing, within 60 days, of new owner and what
steps were taken to instruct the new owner as to the operation and maintenance of the unit. Copies of
operators and maintenance manuals must accompany the unit at the time of sale.
Do not alter components without written approval from the manufacturer. All updates in effect, (Both the
manufacturer as well as ANSI/OSHA) at the time of rebuild should be performed.
7.
3.
2.
9.
1.
8.
GENERAL INSTRUCTIONS:
3.
6.
5.
4.
1.
2.
3140 15th Ave SE
Watertown, South Dakota 57201 USA
16453A-
(See Manual)
DESIGN VOLTAGE
QUALIFICATION VOLTAGE
RATED PLATFORM HEIGHT
MAXIMUM PRESSURE (PSI):
EXTENDED DOWN TO A SOLID FOOTING. USE OUTRIGGER PADS.
SEE LOAD CHART PLATE(S) FOR SPECIFIC CONFIGURATION CAPACITIES.
THIS DEVICE COMPLIES WITH REQUIREMENTS OF
UNIT MUST BE OPERATED ON A FIRM AND LEVEL SURFACE WITH ALL THE OUTRIGGERS, WHEN SO EQUIPPED,
HYDRAULIC WINCH
HYDRAULIC SYSTEM PNEUMATIC SYSTEM
CONTROL SYSTEM VOLTAGE
NON-INSULATED
SERIAL NUMBER
ANSI:
INSULATED
INSULATING CATEGORY
DATE OF TEST
TOTAL LBS. ALL PLATFORMS
EQUIPPED WITH MATERIAL HANDLING ATTACHMENT:
LOWER BOOM
BOOM TIP
YES NO
UNIT EQUIPPED WITH
LBS. PER PLATFORM
PLATFORM(S)
Terex South Dakota, Inc.
R
MODEL
WARNING:
CAPACITY RATING
4.
YEAR
OPERATION
ATTENTION
CHASSIS INSULATING SYSTEM
CONFIGURED FOR GLOVING WORK
YES NO
HIGH RESISTANCE SINGLE STICK UPPER CONTROLS
If configured for gloving work, all boom tip covers must be undamaged and in place.
10.

TM SERIES
-II
472797 - 7/22 Terex South Dakota, Inc. TM Series
INTRODUCTION
UNAUTHORIZED USE
Secure the vehicle to prevent persons who are not authorized to operate the vehicle and unit. Examples
include removing the keys, securing tools and materials, and locking compartments.
BULLETIN DISTRIBUTION AND COMPLIANCE
It is the owners responsibility to comply with all bulletins issued by Terex South Dakota, Inc. or the vehicle
manufacturer. Safety of product users is of paramount importance to Terex South Dakota, Inc. Various
bulletins are used by Terex South Dakota, Inc. to communicate important safety and product information to
dealers and machine owners. The information contained in bulletins is tied to specific machines using the
machine model number and serial number. Distribution of these bulletins is based on the most current owner
on record along with their associated dealer, so it is important to register your machine and keep your
contact information up to date and changes in ownership. To ensure safety of personnel and the reliable
continued operation of your machine, compliance with the information and actions in the bulletins are
mandatory.
CONTACTING THE MANUFACTURER
If it is necessary to contact the manufacturer of the machine, supply the unit model number, serial number
and your name and contact information. At minimum, the manufacturer should be contacted for:
• Accident Reporting
• Questions regarding product applications and safety
• Standards and regulations compliance information
• Questions regarding product modifications
• Current owner updates, such as changes in machine ownership or changes in your contact
information (See Transfer of Machine Ownership below)
TRANSFER OF MACHINE OWNERSHIP
If you are not the original owner of this machine, use the following form to provide information on the
ownership change.
This information will ensure that you are the owner on record for this machine and you will receive applicable
notices and advisories in a timely manner.
You can mail information on changes in ownership to Terex South Dakota, Inc., 3140 15th Ave SE,
Watertown, South Dakota 57201 or email the information to: [email protected].
Failure to register your machine means you will not receive important information
that may impact your safety
REGISTRATION CARD
Terex South Dakota, Inc. Model __________________________ Serial # __________________________
Owner’s Name
Address
City State Zip
Si
g
ned Title
Email : Ph #: Mobile #:
VIN # Customer Truck #
Check:
(
)
O
p
eration & Maintenance Manual Received.
Date Placed in Service:
Previous Owner
Address
Note: If Operation & Maintenance Manual was not received, contact Terex South Dakota for copies.

TM SERIES
-III
TM Series Terex South Dakota, Inc. 472797 - 7/22
SAFETY
SAFETY
The operator is the single most important factor for safety when using any piece of equipment. Learn to
operate your Terex South Dakota, Inc. equipment in a safe manner.
NOTE: The best method to protect yourself and others from injury or death is to use common
sense. If you are unsure of any operation, do not continue until you are satisfied that it is
safe to proceed.
HAZARD CLASSIFICATION SYSTEM
This machine contains safety signs to assist in hazard recognition and prevention. The hazard
classification system is a multi-tier system used to alert you to potential personal injury hazards. Signal
words used with the safety alert symbol indicate a specific level of severity of the potential hazard. To
help you recognize important safety information, we have identified warnings and instructions that
directly impact safety.
PROPERTY DAMAGE MESSAGES
The signal word NOTICE, shown without the safety alert symbol, is used to address specific practices or
draw attention to supplemental information that is not related to personal injury.
This is the safety alert symbol. It is used in this manual to alert you to potential
personal injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
Danger is always used with the safety alert symbol and white letter on red background.
Indicates a hazardous situation that, if not avoided, will result
in death or serious injury.
Warning is always used with the safety alert symbol and black letters on orange background.
Indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
Caution is used with the safety alert symbol and black letters on yellow background.
Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury.
Notice does not use the safety alert symbol and text is white italic letters on blue background.
Indicates information considered important, but not hazard
related (e.g., messages related to property damage).
DANGER
WARNING
CAUTION
NOTICE

TM SERIES
-IV
472797 - 7/22 Terex South Dakota, Inc. TM Series
SAFETY
1. Study all safety messages and apply them on the job.
2. Modifications to this equipment from the original design specifications without written permission from
Terex South Dakota, Inc. are strictly forbidden. A modification may compromise the safety of the
equipment, subjecting users to serious injury or death. Any such modification will void any remaining
warranty.
3. Terex South Dakota, Inc. reserves the right to change, improve, modify or expand features of its
equipment at any time. Specifications, model or equipment are subject to change without notice and
without incurring any obligations to change, improve, modify or expand features of previously delivered
equipment.
4. Comply with manufacturer’s instructions and requirements of current OSHA regulations and ANSI
standards.
5. This unit is only a tool. The manual does not instruct users how to accomplish tasks assigned by the
owner or user. Only training by your employer will instruct the operator and users how to accomplish the
assigned task safely.
In addition to maintenance and operating instructions in this manual, the operator
must read and understand all the instructions in the following safety guidelines.

TM SERIES
-V
TM Series Terex South Dakota, Inc. 472797 - 7/22
SAFETY
1. The use of this Aerial Device is subject to certain potential dangers that cannot be protected against by
mechanical means. Only the exercise of intelligence, care, and common sense can eliminate these
dangers. It is essential to have competent, careful operators who are physically and mentally fit, and
thoroughly trained in the safe operation of this Aerial Device. Learn, understand and practice safe use of
all equipment and controls - before operating this Aerial Device.
2. Never exceed the rated load capacity. Know the total weight - including the operator, platform liner, tools,
and equipment, and/or other items before entering platform.
3. Conduct a thorough pre-operation visual inspection of the machine and test all functions through their
complete cycle before each work shift. Immediately tag and remove from service a damaged or
malfunctioning machine.
4. Do not operate this Aerial Device if any interlock or safety device is malfunctioning.
5. Do not bypass or remove any interlock or safety device.
6. Never operate with damaged leveling chain or components.
7. Stop in position if you become aware of any dangerous conditions or hear any unusual noise (such as
grinding, cracking or grating) while operating the Aerial Device. Do not move the Aerial Device until the
problem has been resolved.
8. Do not operate the Aerial Device if it is not functioning properly or a leak is detected. Repair, document
repairs performed and inspect the unit before returning to service.
9. Never operate from the ground controls with personnel in the platform. Operation must be controlled by
the platform operator, except in case of an emergency.
10. Keep your Aerial Device control area free of obstructions that may interfere with control operation or
physical access to the controls.
11. All ground personnel must be trained in the proper procedures to follow in case of emergency.
12. Do not operate the Aerial Device in an electrical storm.
13. The hydraulic fluid is petroleum based and is flammable.
14. Perform all required inspection and maintenance.
GENERAL SAFETY GUIDELINES

TM SERIES
-VI
472797 - 7/22 Terex South Dakota, Inc. TM Series
SAFETY
1. Survey the conditions of the work area. Identify situations such as; soft ground, ditches, drop-offs, holes,
debris, overhead obstructions, electrical conductors, and underground utilities.
2. Plan the job (tailgate session) and clear the area of bystanders.
3. Set the vehicle parking brake and chock the wheels.
4. Make certain tire pressures are proper for operation.
5. Visually inspect condition of tires, truck suspension, and torsion bars (if equipped) for any damage.
6. The vehicle must be securely parked and stabilized before any operation is performed. If equipped with
outriggers, set all outriggers.
7. If not equipped with outriggers, or only one set of outriggers, the truck tires must equally support the
weight of the truck. One tire cannot be in a hole or depression.
8. Do not lower outriggers unless you can see that all ground personnel and bystanders are clear of the
outrigger path of movement and its ground contact point. Lower all outriggers onto solid footing.
9. Do not place outriggers on ice as slippage may occur regardless of solid footing. Operation on snow or
slippery surfaces requires extra care during set up to ensure Aerial Device and vehicle have sufficient
traction to prevent sliding.
10. The Aerial Device has been tested per the stability requirements of ANSI A92.2 and may be operated on
firm, flat, non-level surfaces up to a 5 degree slope.
11. Ground and/or barricade the vehicle per OSHA and your company rules.
12. Raise and lower booms through a complete cycle using the lower controls daily, before entering
platform, looking for any malfunction or problems. If found, shut down immediately.
13. Perform controls inspection before beginning operation. Do not operate with malfunctioning controls.
14. Barricade or cover any overhead electrical lines that may be a potential contact during operation.
15. Inspect and maintain personal protective equipment.
16. Perform inspections and maintenance as specified in the Maintenance Guidelines.
17. Be sure Operator’s Manual is on the vehicle.
BEFORE OPERATION

TM SERIES
-VII
TM Series Terex South Dakota, Inc. 472797 - 7/22
SAFETY
1. Never operate the Aerial Device unless you know the location, function, and operation of all the controls,
including emergency and accessory operation.
2. Avoid abrupt starts, stops and reversal of direction. Operate all controls slowly for smooth motion.
3. Keep hands off all moving parts to avoid injury.
4. Operator(s) must wear an OSHA approved fall arrest system with a lanyard attached to an anchor
provided.
5. Wear personal protective equipment such as: Insulated hard hat, rubber gloves with leather protectors,
and rubber sleeves. Hearing and eye protection, proper boots and suitable clothing may also be
required.
6. Do not place the boom in open traffic lanes, stop traffic or barricade lanes to divert traffic from area.
7. Do not allow boom, platform, or any part of the Aerial Device to contact fixed objects.
8. Do not tie off to an adjacent structure, pole, or other equipment.
9. Never exceed rated capacity of platform for men, tools, and liner if equipped.
10. Do not pass tools, equipment, or other objects between the occupant of the platform and other
personnel on poles or other platforms.
11. Do not sit or climb onto edge of platform or use planks, ladders, or other devices for a work position.
Always stand with both feet on floor of the platform.
12. Do not wear climbers while in the platform.
13. Do not allow ground personnel under the platform work area.
14. Do not operate with platform leveling malfunctioning.
15. Do not move the vehicle with personnel in the platform.
16. Never tie loads to the platform or booms. Always use lifting attachment when it is necessary to lift or
lower an object.
17. Do not lift loads with the Aerial Device if it is not equipped with a lifting attachment.
18. High speed should only be used when moving the platform to an aerial job site. Low speed should be
used to move into, or within the aerial job site.
19. Low engine speed, if available, should be used when an extended period of time is going to be spent at
an aerial job site.
20. Do not use the platform for lifting material. The platform was designed for lifting personnel only.
21. If, when operating the Aerial Device, you become aware of any dangerous condition, unusual operation,
or hear any unusual noise, such as grinding, cracking, or grating sounds-STOP-in position. Do not move
the Aerial Device until the problem has been diagnosed and resolved with your safety in mind. No matter
how long it may take to get help, waiting is better than a serious or fatal accident.
22. Do not adjust outriggers while platform or booms are raised.
23. Do not operate boom controls while standing on the ground or other structures.
24. Operate only in a non-overcenter mode. Follow operational limits of lower boom extension.
DURING OPERATION

TM SERIES
-VIII
472797 - 7/22 Terex South Dakota, Inc. TM Series
SAFETY
ELECTRICITY OBEYS NO LAW, BUT ITS OWN.
1. Electricity is an ever-present danger when using an Aerial Device. Follow all OSHA, ANSI, state, federal
and company rules and regulations when working on or near energized power lines.
2. Always maintain proper clearance from energized power lines. This Aerial Device cannot protect you
from phase-to-phase or phase-to-ground contact, which occurs above the insulating boom section.
• Allow for platform sag, sway or rocking.
• If any part of boom-tip, everything beyond band of arrows on boom, contacts an energized conductor,
the entire boom-tip, including the control handle(s), must be considered energized.
• If any part of the boom-tip, everything beyond band of arrows on boom, contacts a grounded object,
the entire boom-tip, including the control handle(s), must be considered grounded.
3. The booms and boom operators shall be properly insulated from any contact with electrical conductors;
including neutral or ground lines, poles, cross arms and guy wires. Utilize proper insulation such as line
covers, rubber blankets and hot line tools.
4. The covers and guards on the boom tip components may provide limited electrical protection. DO NOT
contact energized conductors and DO NOT operate without covers. Even if covers are plastic or
fiberglass, they are not tested or maintained for dielectric protection. Always cover conductors with line
hose and maintain distance from conductive items.
5. Never place booms, platforms, or personnel between energized conductors or between an energized
conductor and a grounded conductor without proper cover up.
6. Do not wear clothing that when exposed to flames or electric arcs could increase the extent of injury
from such exposure.
7. Never operate the Aerial Device in an electrical environment if the fiberglass boom components are
damaged, contaminated by moisture or dirt, or otherwise maintained improperly. A daily inspection and
an annual dielectric testing of all fiberglass boom components are necessary to maintain the integrity of
the insulation.
8. Never allow ground personnel to come in contact with the Aerial Device, vehicle, or vehicle attachments
while in operation near energized power lines.
9. When working on or near energized power lines or equipment, the vehicle must be grounded and/or
barricaded and considered as energized.
10. Never rely on the fiberglass platform insulation when in the platform. It may contain small unseen cracks
that will allow an electrical path into the platform. Always use a platform liner.
11. Never touch the controls or boom tip area when in the platform without using proper protection (wear
rubber gloves) while holding any conductors, neutrals, grounds, or other structures.
12. Ground and neutral conductors are current carrying conductors and must be treated as energized (wear
rubber gloves).
13. Wear rubber gloves when handling duplex and triplex wires.
14. All tools, accessories and other objects must be contained within the platform when working on or near
energized power lines.
15. Check the boom tip area for any exposed conductive material and do not allow boom tip to come in
contact with an energized phase or ground.
16. Do not carry or allow a conductor to touch your body. Handle conductors only with rubber gloves even if
grounded.
ELECTRICAL HAZARDS

TM SERIES
-IX
TM Series Terex South Dakota, Inc. 472797 - 7/22
SAFETY
17. All metal components at the boom tip beyond the band of arrows are interconnected. Contact of any part
to an energized conductor will energize the entire boom tip, including the controls.
18. Do not attach any metal objects from outside the platform to the inside of the platform. This defeats the
purpose of the platform liner.
19. Do not hang metal objects from the platform. It increases the chances of accidental contact.
20. Use only non-metallic tool holders and tool trays.
21. Never use leather work gloves or bare hands on grounded conductors when energized conductors are
on the same structure. Wear insulating rubber gloves with leather protectors.
22. Do not lift conductors with the boom tip or platform. Use lifting device with appropriate attachments.
23. Do not bring any conductive object from outside the platform to the inside of the platform. This includes
extension cords, guy wires, or conductors. They will eliminate all insulation the machine offers the
operator.
24. Do not operate controls while standing on the ground or other structure with booms elevated from stored
position. Operating the machine while standing on the ground or other structure could result in
electrocution.
1. When working from the platform, only use hydraulic tools equipped with orange hoses marked NON-
CONDUCTIVE. The hoses must be kept clean and dry and must be inspected periodically.
2. All accessories must be inspected, maintained and operated with the same care and safety rules that
apply to the Aerial Device.
3. Do not use hoses having less than 3000 PSI (20.69 MPa) working pressure ratings.
4. Tools selected for use with this Aerial Device should be closed-center type and operate satisfactorily at
2250 PSI (15.51 MPa) and 8 GPM (30 LPM).
5. If this Aerial Device is equipped with a boom lifting eye, the boom position and lifting capacity must not
be exceeded.
6. Personnel or load shall not be allowed in the platform when utilizing the boom lifting eye.
7. If this Aerial Device is equipped with platform tilt, an inspection must be made before entering the
platform, to insure all locks and pins are properly in place.
8. Do not place booms or platform under trees or limbs while trimming to avoid possible damage or
overloading.
9. Do not operate hydraulic hand tools on high speed for an extended period of time without stopping.
Continuous operation can cause overheating and possible damage to the hydraulic system.
10. Do not use lower hydraulic tools when platform or booms are near energized lines.
1. Use only a synthetic rope for the winch line. Do not use a wire rope.
2. Do not permit personnel to be under loads being lifted.
3. Do not use winch or load line to raise personnel off the ground.
4. Do not allow rope to contact energized power lines. Do not rely on the rope being non-conductive.
ACCESSORIES
MATERIAL HANDLING

TM SERIES
-X
472797 - 7/22 Terex South Dakota, Inc. TM Series
SAFETY
5. Keep the winch rope clean and dry.
6. Inspect the winch rope daily. Do not operate with a damaged or frayed rope.
7. Use a sling. Do not use the winch rope as a sling.
8. Use only hooks with a safety latch.
9. Do not overload. The load chart supplied with each Aerial Device gives the machine capacity.
10. Know the weight of the load you are lifting. Do not guess.
11. The jib and winch are designed for vertical loads only. Center the load line directly above the load before
lifting.
12. Do not use the jib and winch to pull or string line.
13. Do not pull poles or objects embedded in the ground. It is impossible to know the force applied and will
overload the unit.
14. Lifting the load will cause deflection in the Aerial Device. Allow adequate clearance when applying and
removing the load.
15. When using the jib as a line lifter, remove the rope from the sheave.
16. Use only approved and tested hot line tools for lifting energized conductors. Clean and inspect all
fiberglass on the conductor lifter before use. Dirty or damaged fiberglass may be conductive.
17. If this Aerial Device is equipped with a boom lifting eye, the boom position and lifting capacity must not
be exceeded.
18. Personnel or load shall not be allowed in the platform when utilizing the boom lifting eye.
1. Never travel with personnel in the platform.
2. Never travel with the booms raised.
3. Fully retract booms and store booms properly in the boom rest. Lower the lower boom fully before
lowering upper boom into the rest.
4. Lock boom(s) in place with hold down system.
5. Keep all tools or other items properly stored on the vehicle while traveling. Otherwise, they may fall onto
the roadway.
6. Fully retract the outriggers, store outrigger pads, and wheel chocks.
7. Disengage the power take-off to prevent damage.
8. Ensure platform liner is retained during travel with platform cover or clips to prevent loss.
9. Follow the vehicle manufacturer's instructions for operating the vehicle.
Drive Carefully!
TRAVELING

TM SERIES
-XI
TM Series Terex South Dakota, Inc. 472797 - 7/22
SAFETY
1. Inspect, maintain, and repair this Aerial Device in accordance with the maintenance manual for this
device and the maintenance section of this manual.
2. Only authorized and qualified personnel with complete knowledge of this Aerial Device shall be allowed
to perform maintenance on this Aerial Device.
3. Never drill holes in the platform.
4. Replace all illegible decals.
5. Do not alter the insulated portion of this Aerial Device. Altering this Aerial Device in any way could
reduce its insulating value.
6. Do not search for hydraulic leaks with your hands or any other part of your body.
7. All hoses must meet or exceed the working pressure as stated in the maintenance manual.
8. Only use orange hoses marked NON-CONDUCTIVE for tool hoses, at the boom tip, and areas that
bridge the insulation gap.
9. Do not use replacement components that are not equal to the original components.
10. Before doing any work on the hydraulic system, secure the booms and outriggers. Release any
hydraulic pressure before attempting repairs or disassembly of hoses, valves, cylinders or any other
hydraulic components.
11. Fuel or oil spills may require notification of appropriate Federal, State, or Local officials.
12. Do not operate the Aerial Device after adjustments or repairs until all guards and covers have been
reinstalled, trapped air removed from the hydraulic system, safety devices reactivated, and maintenance
equipment removed.
13. The subframe, outriggers, and mounting to the vehicle must be inspected following the frequent and
periodic inspection intervals for fastener tightness, damaged components and weld inspections.
14. Inspect, maintain, and operate the vehicle and components following the manufacturer’s guidelines.
OVERVIEW OF POTENTIAL HAZARDS AND SYMBOLS
The Aerial Device is a heavy moving machine capable of extending its reach vertically and horizontally.
There are potential hazards associated with the use of this Aerial Device. These hazards will be minimized if
the machine is properly inspected, maintained and operated. The operators shall read and understand this
manual and be trained to use the machine in an appropriate and safe manner. Should any questions arise
concerning the maintenance or operation of the machine contact Terex South Dakota, Inc..
MAINTENANCE
SYMBOL HAZARD DESCRIPTION
Alert Symbol DANGER: Failure to follow will
cause serious injury.
Your safety is involved.

TM SERIES
-XII
472797 - 7/22 Terex South Dakota, Inc. TM Series
SAFETY
Operators
Manual
DANGER: Failure to follow will
cause serious injury.
Read and follow operator’s manual for safe operation.
Maintenance
Manual
DANGER: Failure to follow will
cause serious injury.
Follow all inspection and maintenance to prevent
failure.
Electrical
Contact
DANGER: Will cause Serious
Injury Maintain minimum
clearance from or Death.
Maintain minimum clearance from overhead high
voltage power lines. Refer to "Minimum Clearance for
High Voltage Lines" chart in Appendix A. Maintain
minimum approach distance as appropriate for your
qualifications.
Do not dig near underground power lines.
Use machine only within its electrical rating. Consult the
ID Placard for dielectric rating.
Unit Overturn WARNING: Can Cause Serious
Injury or Death.
Do not travel on steep inclines or crosswise to grades.
Do not travel on soft or unstable ground or close to
unsupported excavations.
All tires should remain on the ground.
Set outriggers (if equipped) so indicator remains in
green area.
Crushing WARNING: Will Cause Serious
Crushing Injury.
Do not operate outriggers unless you can verify all
personnel and obstructions are clear. Operator must
watch the outrigger while in motion.
High Pressure
Air or Fluid
WARNING: Can Cause Serious
Injury or Death.
Relieve pressure on hydraulic and pneumatic systems
before loosening hoses or connections. Do not check
for leaks with your hand.
Lanyard Attach. WARNING: Failure to Attach
Can Cause Serious Injury or
Death.
Attach lanyard to the anchor provided.
X1

TM SERIES
-XIII
TM Series Terex South Dakota, Inc. 472797 - 7/22
SAFETY
Lanyard Attach. WARNING: Failure to Attach
Can Cause Serious Injury or
Death.
Attach lanyard to the anchor provided.
Fall DANGER: Will cause Serious
Injury or Death.
Always wear an OSHA approved fall arrest system with
lanyard attached to anchor provided.
X2

TM SERIES
-XIV
472797 - 7/22 Terex South Dakota, Inc. TM Series
SAFETY RELATED DECALS
SAFETY RELATED DECALS
Safety signs are designed and fitted to the product to warn of possible dangers, and MUST be replaced
immediately if they become unreadable or lost. If the product is repaired and parts have been replaced on
which safety signs were fixed, be sure new safety signs are fitted before the product is put into service. Use
mild soap and water to clean safety signs - DO NOT use solvent based cleaners, as they may damage the
safety sign material.
NOTE: *Use decal 419265 and 465703 when Aerial Device is not certified in accordance with
latest ANSI A92.2 revision or booms are not insulated.
Operating this equipment without all safety and control decals in place can be
hazardous.
ITEM # DECALS QTY PART #
1. CAUTION - TRUCK LEVEL 2 79584
2. BULLSEYE LEVEL 2 90489
3. ARROWS 18’ H21503
4. NOT INSULATED BEYOND ARROWS 10 402236
5. READ CAREFULLY 1 414590
6. FAILURE TO OBEY 1 419262
7. ELECTROCUTION HAZARD 2 419263
8. FALLING FROM PLATFORM 2 419264
9. * ELECTROCUTION HAZARD - NOT INSULATED 2 419265
10. ELECTROCUTION HAZARD - KEEP CLEAR 3 419266
11. UNTRAINED OPERATOR 2 419267
12. OUTRIGGER - CRUSHING - DO NOT OPERATE 2 419268
13. OUTRIGGER - CRUSHING - STAND CLEAR 4 419269
14. CONDUCTIVE HOSE 2 419270
15. CONTROLS NOT INSULATED 1 463602
16. * NOT INSULATED 4 465703
17. ANSI WARNING 1 468476
18. OVERTURNING HAZARD 2 475373
OVERTURNING HAZARD (TM125 ONLY) 2 488127
19. MAINTENANCE RECORD 1 489119
20. LANYARD ATTACHMENT, X2 (depending on boom tip option) 1 495440
21. LANYARD ATTACHMENT, X1 (depending on boom tip option) 1 495441
22. TRUCK COMPUTER 1 495845
23. FALL HAZARD - MAINTENANCE 1 495892
24. PINCH POINT 4 H23451
25. ESCAPING FLUID UNDER PRESSURE 1 H23877
5,7,8,9,11
14,15,18
20,21,26
1,2,10,12 13
10
13
3,4
24
16
6,7,9,11,17,19
23,25,26,27
22,28
Inside
Cab