Terex Genie GR Series User manual

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CAMPAIGN BULLETIN 090007
Original Release Date: October 29, 2009
Revised Date: 25-01-2010
Subject: Platforms with Gated Entry
Models and Serial Numbers Affected:
GR : GR-101 to GR09-14664
AWP: 3896-101 to 3801-21190
AWP02-21198 to AWP09-65432
IWP : 4096-101 to 4001-4199
IWP02-4218 to IWP09-8283
CWP : 0001-109
0196-118 to 0101-1248
CWP02-1249
SP : 1796-101 to 1797-255
Allowable Hours: 30 minutes
Issue:
Genie Industries, Inc. has received reports that the gate in the above referenced machines can
fail to latch. If the gate does not latch, the guard rail system does not provide the required
level of fall protection for the operator.

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CAMPAIGN BULLETIN 090007
Action Required:
1. Immediately locate all machines within the serial number ranges shown above.
2. Until the new kit is installed, ensure that the gate is latching as shown in the pictures
below. If the gate does not latch as shown in the pictures below, immediately remove
the machine from service.
Gate is properly latched when the pin is engaged in the slot
underneath the gate swing arm
slot
p
in
gate
swing
arm

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CAMPAIGN BULLETIN 090007
floor length floor width
double side
entry
3. Use the illustrations below, and determine the type of platform on your machine.
Type A Type B
(Platform with Extension) (Utility Platform)
Type C
(Standard, Extra Large, Narrow
and Ultra Narrow)
4. If your machine is equipped with type A or B platform, continue on to step 5.
If your machine is equipped with type C platform, measure the floor length and floor
width of the platform.
Note: Use the attached Parts Order Form to record the dimensions of your platform.

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5. Use the table below to determine the kit for your platform:
Platform Style Floor Dimension
(L x W)
Kit
P/N
Type A Platform (GR models from GR-101 to GR01-341) N/A 145325
Type A Platform (GR models from GR01-342 to GR05-5000) N/A 145187
Type A Platform (GR models from GR05-5001 to GR06-7389) N/A 145321
Type A Platform (GR models from GR06-7390 to GR09-14664) N/A 145186
Type B Platform (Utility Platform: SP or CWP) N/A 145277
Type C Platform (Standard : AWP, IWP , CWP or GR) 26 in x 27 in (66 cm x 68 cm) 145183
Type C Platform (Extra Large : AWP, IWP or CWP) 30 in x 27 in (76 cm x 68 cm) 145183
Type C Platform (Narrow: AWP,IWP or CWP) 26 in x 20 in (66 cm x 51 cm) 145184
Type C Platform (Narrow: GR model) 26 in x 20 in (66 cm x 51 cm) 145270
Type C Platform (Ultra Narrow: AWP,IWP, CWP or GR) 22 in x 18 in (56 cm x 48 cm) 145185
6. Completely fill out the attached Parts Order Form and fax to Genie’s Parts Department
to receive, at no charge, a gate latch kit with installation instructions.
Upon receipt of parts, installation must take place as soon as possible, but no later
than 30 days from receipt of parts.
7. Fill out and sign the completion form included with the instructions in the parts kit and fax
to Genie’s warranty department to verify that this campaign bulletin has been completed.

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CAMPAIGN BULLETIN 090007
Warranty:
The labor and travel distance required to perform this inspection and installation are covered
under the provisions of our warranty agreement. Warranty claims can be submitted by paper
claim or online. Please combine as many machines as possible on one claim form. If you need
more information about filing a warranty claim, call Genie’s warranty department.
If you are the owner of an affected machine and are not an authorized Genie dealer,
please contact your nearest Genie dealer for assistance in completing this bulletin. Only
Genie Authorized Dealers will be reimbursed for labor or any other costs associated with
this bulletin under the provisions of our standard warranty terms and conditions.
Local norms and regulations requires that the seller of a Genie machine report to Genie the
model and serial number of each machine sold, as well as the name, address, and telephone
number of the new owner, within 60 days of the sale.
Regulations also require that the manufacturer’s campaign bulletins be completed. It is your
responsibility to communicate this important information to all machine owners and applicable
branches. If you require additional copies of this bulletin or have any questions, please contact
Genie’s service department at:
UK: 00 44 1476 584 333
France: 00 33 237 260 986
Germany: 00 49 422 1491821
Italy: 0039 075 941 8171
Iberica: 0034 935 725 380
Scandinavia: 0046 3157 5154
Middle East: 0097 143 391 800 or
0097 150 459 7937
All other locations: 0031 653 221 908
Enclosures:
Parts order form
Owner update form
Machine list report

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CAMPAIGN BULLETIN 090007
Owner Update Form
(for updating machine owner information only)
Genie requires that the seller of a Genie machine report to Genie the model and serial number of each
machine sold, as well as the name, address, and telephone number of the new owner, within 60 days of the
sale.
•If you have sold a machine, list the complete model and serial number (example: GR05-5062, AWP06-
52934, IWP08-7698, 0198-627 and 1797-183) and the name, address and phone number of the new owner.
New Owner Information:
Machine 1 Machine 2 Machine 3
Model*
Serial Number*
Owner Name*
Address 1*
Address 2
City/State/Zip*
Phone Number*
Contact Person
* Required fields.
Seller Information:
Date:
Company Name:
Account #:
Address:
(street)
(city)
State, zip code
Phone #:
•List any machines that could not be inspected or repaired because of the following:
Model & Serial Number Scrapped Exported Stolen Others (explain)
- - - -
- - - -
- - - -
- - - -
Fax to:
UK: 0044 1476 584 330 Italy : 0039 075 941 8146
France: 0033 237 310 300 Scandinavia: 0046 3157 5104
Germany: 0049 422 149 1820 Middle East: 0097 143 391 802
Iberica: 0034 935 725 080 All other locations: 0031 183 581 566

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Parts Order Form
Fax this form to Genie Industries to receive the indicated Gate Latch Kit for your machine. List the model and
serial number of each affected machine.
•Please list the complete model and serial number (example: GR05-5062, AWP06-52934,
IWP08-7698, 0198-627 and 1797-183)
Platform Style Floor Dimension
(L x W) Kit P/N
Type A Platform (GR models from GR-101 to GR01-341) N/A 145325
Type A Platform (GR models from GR01-342 to GR05-5000) N/A 145187
Type A Platform (GR models from GR05-5001 to GR06-7389) N/A 145321
Type A Platform (GR models from GR06-7390 to GR09-14664) N/A 145186
Type B Platform (Utility Platform: SP or CWP) N/A 145277
Type C Platform (Standard : AWP, IWP , CWP or GR) 26 in x 27 in (66 cm x 68 cm) 145183
Type C Platform (Extra Large : AWP, IWP or CWP) 30 in x 27 in (76 cm x 68 cm) 145183
Type C Platform (Narrow: AWP,IWP or CWP) 26 in x 20 in (66 cm x 51 cm) 145184
Type C Platform (Narrow: GR model) 26 in x 20 in (66 cm x 51 cm) 145270
Type C Platform (Ultra Narrow: AWP,IWP, CWP or GR) 22 in x 18 in (56 cm x 48 cm) 145185
Serial Number Platform Type Floor Dimension (L x W) Kit P/N
- - -
- - -
- - -
- - -
- - -
Send Parts to: (If you would like to send
parts to a different location)
Date:
Company Name Company Name:
Ordered By: Attn:
Account No.: Account No.:
Address: Address:
(street) (street)
(city) (city)
(state, zip code) (state, zip code)
Fax to Holland: 00 31 165 511 148

Parts Manual
Serial Number Range
Installation Instructions
Part No. 145159
Rev B
Gated Entry
AWP
IWP
GR
CWP
SP

REV B
2 AWP • IWP • CWP • SP • GR Part No. 145159
Installation Instructions
Information
Observe and Obey:
Repair procedures shall be completed by a
person trained and qualified on the repair of this
machine.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Before Starting Installation:
Read, understand and obey the safety rules
and operating instructions in the appropriate
Operator's Manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may
produce hazardous conditions.
Important:
This procedure is for the replacement of the
gated entry mid-rail on certain AWP, IWP, CWP,
SP and GR machines, as required by Campaign
Bulletin090007.
Tools required:
7/16 inch combination wrench
7/16 inch socket
3/8inch drive ratchet
Screwdriver
Gated Entry

REV B
Installation Instructions
Part No. 145159 AWP • IWP • CWP • SP • GR 3
Use the chart below to determine the appropriate kit to be used on your platform.
Components of Kit 145183
Installation Instructions
Genie part number 145159
Qty. 1
Gated Tube Assembly, AWP
Genie part number 145190
Qty. 1
Bushing, 3/8 OD x 1/4 ID x 1.5 inches
Genie part number 37719
Qty. 2
Shim, 0.375 x 0.063 inch
Genie part number 12013
Qty. 4
Screw - HHC, 1/4-20 x 2.25 inches
Genie part number 8179
Qty. 2
LP Nylock Nut, 1/4-20
Genie part number 6889
Qty. 2
Components of Kit 145184
Installation Instructions
Genie part number 145159
Qty. 1
Gated Tube Assembly, AWP Narrow
Genie part number 145191
Qty. 1
Bushing, 3/8 OD x 1/4 ID x 1.5 inches
Genie part number 37719
Qty. 2
Shim, 0.375 x 0.063 inch
Genie part number 12013
Qty. 4
Screw - HHC, 1/4-20 x 2.25 inches
Genie part number 8179
Qty. 2
LP Nylock Nut, 1/4-20
Genie part number 6889
Qty. 2
Platform Style Floor Dimension Kit P/N
(L x W)
Platform with extension
(GR models from GR01-101 to GR01-341) N/A 145325
Platform with extension
(GR models from GR01-342 to GR 05-5000) N/A 145187
Platform with extension, LH
(GR models from GR 05-5001 to GR 06-7389) N/A 145321
Platform with extension
(GR models from GR 06-7390 to GR 09-14664) N/A 145186
Utility Platform (Stock Picker or CWP) N/A 145277
Standard Platform (AWP, IWP, CWP or GR) 26 in x 27 in (66 cm x68 cm) 145183
Extra Large Platform (AWP, IWP or CWP) 30 in x 27 in (76 cm x68 cm) 145183
Narrow Platform (AWP, IWP or CWP) 26 in x 20 in (66 cm x 51 cm) 145184
Narrow Platform (GR model) 26 in x 20 in (66 cm x 51 cm) 145270
Ultra Narrow Platform (AWP, IWP or CWP) 22 in x 18 in (56 cm x48 cm) 145185