Terex Genie S-60 FE Installation and operating manual

Service and Repair Manual
Serial Number Range
S®-60 FE
from S60EM-
101
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
S®-60 DC
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1299608GT
Rev A
July 2021

Service and Repair Manual July 2021
Introduction
ii S®-60 DC • S®-60 FE Part No. 1299608GT
Introducti on Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
procedure.
This manual provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills
are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer service
center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2021 by Terex Corporation
1299608GT Rev A, July 2021
First Edition, First Printing
Genie and "S" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.

July 2021 Service and Repair Manual
Introduction
Part No. 1299608GT S®-60 DC • S®-60 FE iii
Revision History
Revision
Date
Section
Procedure / Page / Description
A 07/2021 Initial Release
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to
view the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual July 2021
Introduction
iv S®-60 DC • S®-60 FE Part No. 1299608GT
Serial Number Legend
1 Model
2 Facility code
3 Sequence number
4 Serial number (stamped on chassis)
5 Serial label (located under cover)
S60E M - 123
1 2 3
45
Model:
Serial number:
Electrical schematic number:
Year of manufacture:
Machine unladen weight:
Rated work load (including occupants):
Maximum number of platform occupants:
Maximum allowable side force:
Maximum allowable inclination of the chassis:
S60EM-123

July 2021 Service and Repair Manual
Safety Rules
Part No. 1299608GT S®-60 DC • S®-60 FE v
Section 1 Safety Rules
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when
maintenance and repair procedures are
performed.
Do not modify or alter a MEWP without prior
written permission from the manufacturer.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual July 2021
Safety Rules
vi S®-60 DC • S®-60 FE Part No. 1299608GT
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol
—used to
alert personnel to potential
personal injury hazards. Obey all
safety messages that follow this
symbol to avoid possible injury or
death.
Indicates a imminently hazardous
situation which, if not avoided,
will result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which, if not avoid
ed,
may result in property damage.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be
sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an
approved fire extinguisher within easy
reach.
Be sure that all tools and working areas
are properly maintai
ned and ready for
use. Keep work surfaces clean and free
of debris that could get into machine
components and cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
wei
ght to be lifted. Use only chains or
straps that are in good condition and of
ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self
-locking
nuts) are not reused. These components
may fail if they are used a second
time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.

July 2021
Table of Contents
Part No. 1299608GT S®-60 DC • S®-60 FE vii
Introduction Introduction...........................................................................................................ii
Important Information ............................................................................................. ii
Find a Manual for this Model.................................................................................. ii
Revision History..................................................................................................... iii
Serial Number Legend .......................................................................................... iv
Section 1 Safety Rules..........................................................................................................v
General Safety Rules ............................................................................................. v
Section 2 Specifications .......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................2
Hydraulic Oil Specifications....................................................................................2
Hydraulic Component Specifications .....................................................................5
Manifold Component Specifications.......................................................................6
Kubota D1105 Engine Specifications.....................................................................7
Machine Torque Specifications ..............................................................................8
Machine Component Weights ................................................................................8
Hydraulic Hose and Fitting Torque Specifications .................................................9
Torque Procedure ................................................................................................10

July 2021
Table of Contents
viii S®-60 DC • S®-60 FE Part No. 1299608GT
Section 3 Repair Procedures ............................................................................................. 12
Introduction .......................................................................................................... 12
Cailbration Process Steps.................................................................................... 14
Platform Controls............................................................................................... 15
1-1 Platform Controls ........................................................................................... 15
How to Adjust the Joystick Threshold Setting ................................................ 15
How to Adjust the Joystick Max-out Setting ................................................... 17
How to Adjust the Joystick Ramp Rate Setting .............................................. 19
1-2 How to Calibrate Boom Angle Sensor ........................................................... 20
1-3 How to Clear the Fault History....................................................................... 21
Platform Components ....................................................................................... 22
2-1 Platform Leveling Slave Cylinder................................................................... 22
2-2 Platform Rotator............................................................................................. 23
2-3 Platform Overload System............................................................................. 25
How to Perform a Zero Load Platform Calibration.......................................... 25
How to Perform a Full Load Platform Calibration ........................................... 26
How to Replace the Platform Overload Load Cell.......................................... 27
How to Reset Overload Recovery Message................................................... 28
2-4 Platform.......................................................................................................... 28

July 2021
Table of Contents
Part No. 1299608GT S®-60 DC • S®-60 FE ix
Jib Boom Components ......................................................................................28
3-1 Jib Boom ........................................................................................................28
3-2 Jib Boom Lift Cylinder ....................................................................................30
Boom Components ............................................................................................31
Boom Legend..................................................................................................31
Boom Components ............................................................................................32
4-1 Cable Track....................................................................................................32
How to Remove the Cable Track ....................................................................32
How to Repair the Cable Track.......................................................................34
4-2 Primary Boom ................................................................................................35
4-3 Boom Lift Cylinder..........................................................................................36
4-4 Primary Boom Extension Cylinder .................................................................37
4-5 Platform Leveling Master Cylinder .................................................................38
4-6 Primary Boom Angle Sensor..........................................................................40
Engines................................................................................................................41
5-1 RPM Adjustment ............................................................................................41
5-2 Air Intake Hose...............................................................................................41
Ground Controls.................................................................................................42
Control System Fault Recovery Switch................................................................42
How to Use Control System Fault Recovery Switch.......................................42
Hydraulic Pumps ................................................................................................44
7-1 Function Pump ...............................................................................................44
How to Check the Function Pump Calibration ................................................45

July 2021
Table of Contents
x S®-60 DC • S®-60 FE Part No. 1299608GT
Manifolds ............................................................................................................ 46
8-1 Function Manifold Components..................................................................... 46
8-2 Valve Adjustments - Function Manifold ......................................................... 50
How to Adjust the Proportional Relief Valve
and Hydraulic Pressure Sensor .............................................................. 50
8-3 Jib Boom / Platform Rotate Manifold Components ....................................... 51
8-4 Turntable Rotation Manifold Components ..................................................... 52
8-6 How to Set Up the Oscillate Directional Valve............................................... 53
How to Test a Coil Diode................................................................................ 54
Turntable Rotation Components...................................................................... 55
8-1 Turntable Rotation Assembly......................................................................... 55
How to Adjust the Turntable Rotation Gear Backlash .................................... 56
9-2 How to Replace the Universal Tilt Sensor..................................................... 57
How to Calibrate the Universal Tilt Sensor..................................................... 58
Axle Components............................................................................................... 59
10-1 Oscillating Axle Cylinders ............................................................................ 59
10-2 How to Remove the Steer Cylinder ............................................................. 60
How to Calibrate the Steer Angle Sensor....................................................... 60
Battery Charger.................................................................................................. 62
11-1 Battery Charger ........................................................................................... 62
Selecting a Charge Profile .............................................................................. 63

July 2021
Table of Contents
Part No. 1299608GT S®-60 DC • S®-60 FE xi
Section 4 Fault Codes.........................................................................................................64
Introduction...........................................................................................................64
Control System Fault Codes .............................................................................64
Fault Codes Ground Controls...............................................................................65
How to Retrieve Control System Fault Codes - Platform Controls ......................66
Control System Fault Codes ................................................................................67
Charger Fault Codes ..........................................................................................87
Battery Charger ....................................................................................................87
Charger Fault Codes.......................................................................................89
Charger Error Codes.......................................................................................90
Pump Control Fault Codes ................................................................................94
Pump Controller Fault Handling ...........................................................................94
Drive Control Fault Codes ...............................................................................103
Drive Controller Fault Handling ..........................................................................103
Section 5 Navigation Menus.............................................................................................123
Faults Navigation Menu......................................................................................124
Options Navigation Menu ...................................................................................125
Settings Navigation Sub Menu...........................................................................126
Settings Navigation Sub Menu...........................................................................127
Settings Navigation Sub Menu...........................................................................128

July 2021
Table of Contents
xii S®-60 DC • S®-60 FE Part No. 1299608GT
Section 6 Schematics ....................................................................................................... 129
Introduction ........................................................................................................ 129
Electrical Symbol Legend .................................................................................. 130
Hydraulic Symbols Legend ................................................................................ 131
Electrical Component and Wire Color Legends................................................. 132
Kubota Engine Fuse and Relay Module ............................................................ 137
Limit Switch/Angle Sensor Legend .................................................................... 138
Electrical Schematics ...................................................................................... 139
Electrical Schematic, DC/FE Models ................................................................. 140
Electrical Schematic, GBOX .............................................................................. 141
Electrical Schematic, Turntable Controller......................................................... 144
Electrical Schematic, PBOX............................................................................... 145
Electrical Schematic, Kubota D1105 ................................................................. 148
Electrical Schematic, CAN BUS......................................................................... 149
Power Cable Wiring Diagram............................................................................. 152
Electrical Schematics - Options ..................................................................... 153
AC Power Wiring Diagram - Options ................................................................. 154
RCBO Wiring Diagram - Options ....................................................................... 155
Hydraulic Schematics...................................................................................... 157
Hydraulic Schematic - DC/FE Models ............................................................... 158

July 2021 Service and Repair Manual
Specifications
Part No. 1299608GT S®-60 DC • S®-60 FE 1
Section 2 Specificati ons
Machine Specifications
Tires and Wheels
Rough terrain
Tire size
(Rough terrain)
355/55D625
Tire weight, foam
-filled
(minimum) (Rough terrain)
426 l
bs
193 k
g
Tire weight, foam
-filled
(minimum) (Rough terrain non
marking)
426 l
bs
193 k
g
Tire ply rating
14
Wheel lugs
9 @ 5/8 -
18
Lug nut torque, dry
240 ft-
lbs
325 Nm
Lug nut torque, lubricated
180 ft-
lbs
244 Nm
Overall tire diameter
(Rough terrain, low profile tires)
36.9 i
n
93,7 c
m
Fluid capacities
Fuel
tank 17 g
allons
64,4 l
iters
Hydraulic tank
18 g
allons
68 l
iters
Hydraulic system (including
tank)
26 g
allons
97 l
iters
Drive hubs
24 f
l oz
710 c
c
Turntable rotation drive hub
8 f
l oz
237 c
c
Drive hub oil type: MOBIL SHC 62
6 gear oil or
equivalent
Batteries
Type
L16G-AC lead acid
AGM dry cell
Group
903-
L16
Quantity
8
Capacity (lead acid)
(dry cell)
390 AH
370 AH
Reserve capacity @ 25A rate
789 m
inutes
817 m
inutes
Weight, each
Refer to Machine
Component Weights
Battery Box Screws Torque
162 ft-
lbs
174 Nm
L16
-AGM battery with DT
terminal
-Torque
88 i
n lb
10 Nm
For operational specifications, refer to the
Operator's Manual.

Service and Repair Manual July 2021
Specifications
2 S®-60 DC • S®-60 FE Part No. 1299608GT
Performance Specifications
Drive
speed, maximum
Stowed
4.0 m
ph
6,44 k
m/h
40 ft / 6.8 s
ec
12,2 m / 6,8 s
ec
Elevated
0.7 m
ph
1,1 k
m/h
40 ft / 40 s
ec
12,2 m / 40 s
ec
Gradeability
See Operator's Manual
Braking distance,
high range on paved surface
3 to 6 f
eet
0,9 to 1,8
m
Function speeds, maximum from platform controls
Jib boom up
20 to 25 s
econds
Jib boom down
20 to 25 s
econds
Primary boom up
60 to 66 s
econds
Primary boom down
60 to 66 s
econds
Primary boom extend
45 to 49 s
econds
Primary boom retract
36 to 40 s
econds
Platform Level (10° range of
motion)
3 to 5 s
econds
Platform Rotate, per 90°
10 to 14 s
econds
Turntable rotate, per 90°
Stowed
44 to 48 s
econds
Turntable rotate, per 90°
Not stowed
70 to 84 s
econds
For operational specifications, refer to the
Operator's Manual.
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibition, seal
conditioning, and foam and aeration suppression
properti
es.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Optional fluids may not have
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond its
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.

July 2021 Service and Repair Manual
Specifications
Part No. 1299608GT S®-60 DC • S®-60 FE 3
Do not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are mixed, insoluble
materials may form and deposit
in the hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash
point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.

Service and Repair Manual July 2021
Specifications
4 S®-60 DC • S®-60 FE Part No. 1299608GT
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operati
ng
temperature
103°F / 75°C

July 2021 Service and Repair Manual
Specifications
Part No. 1299608GT S®-60 DC • S®-60 FE 5
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum
continuous operating
temperature
189°F / 87°C
Hydraulic Component
Specifications
Function Pump
Type
2 s
ection tandem gear
pump
Displacement per revolution
(inner pump)
(Outer pump)
.40 cu in / 6.6 c
c
.20 cu in / 3.3 c
c
Max flow rate
(inner pump)
(outer pump)
6.8 g
pm / 25.74 L/min
3.4 g
pm / 12.87 L/min
Auxiliary Pump
Type
Fixed displacement
gear pump
Displacement per revolution
1.7 g
pm
6.44 L/min
Function manifold
Proportional relief valve
pressure, variable
50 to 3200 p
si
3.4 to 220.6 b
ar
Platform level relief valve
pressure
3000 p
si
207 b
ar
Oscillate reducing proportional
valve pressure, Variable
520 to 600 p
si
35.9 to 41.3 b
ar
Hydraulic Filters
High pressure
filter:
Beta 5 ˆ 200
Hydraulic tank return filter
Beta 10 ˆ 1000

Service and Repair Manual July 2021
Specifications
6 S®-60 DC • S®-60 FE Part No. 1299608GT
Manifold Component
Specifications
Plug torque
SAE No. 4
14 ft-
lbs / 19 Nm
SAE No. 6
23 ft-
lbs / 31.2 Nm
SAE No. 8
36 ft-
lbs / 49 Nm
SAE No.10
62 ft-
lbs / 84 Nm
SAE No. 12
84 ft-
lbs / 114 Nm
Valve coil resistance
Note: The following coil resistance specifications are at
an ambient temperature of 68°F / 20°C. As valve coil
resistance is sensitive to changes in air temperature,
the coil
resistance will typically increase or decrease by
4% for each 18°F / 10°C that your air temperature
increases or decreases from 68°F / 20°C.
Description
Specification
Proportional solenoid relief valve, 24V
DC (schematic item AA)
22
Ω
Proportional solenoid valve,
3 position
4
way, 20V DC (schematic items B, G,
and S
19
Ω
Proportional solenoid valve,
3 position
4
way, 20V DC (schematic items AE, E, I,
O, R, and Z)
24
Ω
Solenoid valve,
2 position 3way, 12V DC
(schematic item JA)
9
Ω

July 2021 Service and Repair Manual
Specifications
Part No. 1299608GT S®-60 DC • S®-60 FE 7
Kubota D1105 Engine
Displacement
68.53 c
u in
1.123 l
iters
Number of cylinders
3
Bore and Stroke
3.07 x 3.09 i
nches
78 x 78.4 m
m
Horsepower, gross
intermittent
24.8 @ 3000 r
pm
18.5 kW @ 3000 r
pm
Combustion system
Indirect injection
Firing order
1 - 2 -
3
Low idle
2150 r
pm
208 Hz
High idle
3000 r
pm
500 Hz
Compression ratio
24:1
Compression pressure
412 to 469 p
si
28.4 to 32.3 b
ar
Governor
mechanical
Valve clearance, cold
0.0014 to 0.0025 i
n
0.145 to 0.185 m
m
Lubrication system
Oil pressure
28 to 64 p
si
1.9 to 4.4 b
ar
Oil capacity
(including filter)
5.4 q
uarts
5.1 l
iters
Oil viscosity requirements
Below
-10°C (14° F) SAE 10W-
30
-
10 to 25° C (14° to 77° F) SAE 10W-
30/
SAE 15W-
40
Above 25° C (77° F)
SAE30, SAE10W
-
30/ SAE15W-
40
Unit ships with 15W
-40. Extreme operating
temperatures may require the use of alternative engine
oils. For oil requirements, refer to the Engine O
perator
Manual for your engine.
Engine coolant
Capacity
3.3 q
uarts
3.1 l
iters
Fuel injection system
Injection pump make
Bosch MD
Injection pump pressure,
maximum
1991 p
si
137 b
ar
Injection timing
18° BTDC
Fuel requirement
For fuel
requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Cranking speed
200 -
300 RPM
Current draw, normal load
155A
Battery
Type
12V DC
Group
70
Quantity
1
Ampere hour
75AH
Cold cranking ampere
450A
Reserve
capacity @ 25A rate 70 m
inutes
Alternator output
40A @ 12V DC
Fan belt deflection
1/4 to 3/8 i
nch
7 to 9 m
m
Electric clutch
1.6A @ 48 V DC
29.22 Ω+/-
5%

Service and Repair Manual July 2021
Specifications
8 S®-60 DC • S®-60 FE Part No. 1299608GT
Machine Torque Specifications
Platform Rotator
1
-8 center bolt, GR 5
Lubricated
483 ft-
lbs
655 Nm
1/2
-13 bolts, GR 8
Removable threadlock
85 ft-
lbs
115 Nm
Turntable rotate assembly
Turntable rotate motor mounting bolts,
Removable threadlock
170 ft-
lbs
230 Nm
Backlash plate mounting bolts,
lubricated 282 ft-
lbs
382 Nm
Drive motors and hubs
Drive hub mounting bolts, lubricated
93 ft-
lbs
126 Nm
Drive motor leads square nuts (requires
1
2 point socket)
10 f
t lbs
13.6 Nm
Machine Component Weights
Tire and
wheel assembly 426 l
bs
193 k
g
Drive motor and hub
124.5 l
bs
56.5 k
g
Engine assembly
552 l
bs
250 k
g
Primary boom
1960 l
bs
889 k
g
Primary boom lift cylinder
360 l
bs
163.3 k
g
Primary boom extend cylinder
330 l
bs
149.6 k
g
Jib boom assembly +
6 ft / 1.8 m platform 800 l
bs
363 k
g
Jib boom cylinder
85 l
bs
38.5 k
g
Lift structure
5300 l
bs
2404 k
g
Turntable assembly without lift structure,
includes counterweights
6600 lbs
2994 k
g
Counterweight (x1)
1100 l
bs
499 k
g
Drive
chassis assembly 5600 l
bs
2540 k
g
Oscillate cylinder
50 l
bs
23 k
g
6
ft / 1.8 m platform 275 l
bs
125 k
g
8
ft / 2.4 m platform 315 l
bs
143 k
g
Battery box assembly (without batteries)
308 l
bs
140 k
g
Battery
6 volt (wet) 106 l
bs
48 k
g
Battery
6 volt (maintenance free) 114 l
bs
52 k
g