Terex Genie Lift Guard GS-30 User manual

Operator's Manual Supplement
Lift Guard™ Contact Alarm
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First Edition
Second Printing
Part No. 1288739GT

Operator's Manual Supplement First Edition • Second Printing
Introduction
2 Lift Guard™Contact Alarm Part No. 1288739GT
Introducti on
Lift Guard Contact Alarm System
The Lift Guard Contact Alarm system is designed
to alert the operator, occupants and ground
personnel to a potential hazard when an
obstruction makes contact with the secondary
guarding system. Machine movement will be
interrupted, an audible alarm sounds and the
beacon lights flash.
After the contact alarm is activated, the operator
can acknowledge the hazard and continue
operating the machine. The operator must release
the function enable switch and return the joystick to
the center position. Functions will resume
operation at reduced speeds allowing the operator
to continue to raise or drive the machine. The
audible alarm and beacons will deactivate when
the red Emergency Stop button is pushed into the
off position.
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Note: These installation instructions only apply
to the Genie models listed below:
GS-1530, GS-1532, GS-1930, GS-1932, GS-2032,
GS-2632, GS-3232, GS-2046, GS-2646, GS-3246,
GS-4047

First Edition • Second Printing Operator's Manual Supplement
Introduction
Part No. 1288739GT Lift Guard™Contact Alarm 3
Contact Alarm Safety
Read, understand and obey all warnings and
instructions provided with the contact alarm.
Do not exceed the rated platform capacity. The
weight of the contact alarm assembly will reduce
the rated platform capacity and must be subtracted
from the total platform load.
The standard contact alarm configuration weighs
20 lbs/9 kg. Each additional contact alarm
assembly added to the platform weighs
3 lbs/1.4 kg.
Note: The standard configuration consist of two
contact alarm assemblies attached to the platform.
Be sure the contact alarm is securely installed.
When the contact alarm assembly is attached, this
manual should be considered a permanent part of
your machine and should remain with the machine
at all times.
The contact alarm assembly should never be
mounted above the decal plate of the extension
deck or above the platform entry.
Symbol and Hazard Pictorials
Definitions
Standard contact Alarm weight.
20 lbs/9 kg.
Each additional contact alarm
assembly.
3 lbs/1.4 kg
Read the supplement manual,
part number 1288739GT.
Pre-operation Inspection
Be sure that the operator’s, safety manual,
responsibilities manual and any necessary
supplements are complete, legible and in the
storage container located in the platform.
Be sure that all decals are legible and in place.
Check the Contact Alarm for damage, improperly
installed or missing parts and unauthorized
modifications.
Nuts, bolts and other fasteners
Wiring, cables and Contact Alarm
components
Cracks in structural components
Dents or damage to the Contact Alarm
20 lbs /
9 kg
1288739GT

Operator's Manual Supplement First Edition • Second Printing
Introduction
4 Lift Guard™Contact Alarm Part No. 1288739GT
Function Test
Note: Perform this procedure from the platform
controls in an area free of obstructions.
1Activate platform up. Move and hold the
contact alarm in any direction.
Platform up function stops, the beacons flash
and the alarm sounds.
2While holding the contact alarm, release the
joystick. Activate platform up.
Platform up function resumes at a reduced
speed. The beacons flash and the alarm
sounds.
3Release the joystick and the contact alarm.
Activate platform up.
Normal platform function speed resumes, the
beacons and alarm turn off.
4Activate the drive function. Move and hold the
contact alarm in any direction.
Drive function stops, the beacons flash and the
alarm sounds.
5While holding the contact alarm, release the
joystick. Activate drive.
Drive function resumes at a reduced speed.
The beacons flash and the alarm sounds.
6Release the joystick and contact alarm.
Activate drive.
Normal drive function resumes, the beacons
and alarm turn off.

First Edition • Second Printing Operator's Manual Supplement
Operating Instructions
Part No. 1288739GT Lift Guard™Contact Alarm 5
Operating Ins tructions
Operating Instructions
Contact alarm activated, beacon lights flash and an
audible alarm sounds. Lift and drive functions will
not operate from the platform controls.
Note: The potential hazard must be acknowledged
by the operator to continue operating the machine.
After the potential hazard has been acknowledged,
machine functions will resume operation at
reduced speeds.
Platform Controls Operation
1Return the joystick to the center position and
release the function enable switch to
acknowledge the potential hazard.
2Continue machine functions to reach the
working location or to move the machine away
from the potential hazard.
Note: To restore machine functions after the
Contact Alarm has been activated, the machine
must be driven or lowered until the actuator arm is
deactivated. Pushing in the red Emergency Stop
button to the off position will not restore machine
functions, this action will only turn off the Contact
Alarm lights and alarm.

Operator's Manual Supplement First Edition • Second Printing
Installation Instructions
6 Lift Guard™Contact Alarm Part No. 1288739GT
Installati on Instructions
Observe and Obey:
This procedure shall be completed by a person
authorized to install the Contact Alarm.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may
produce hazardous conditions.
Attention:
The Lift Guard™ Contact Alarm can only be
installed on machines with the "Proportional Lift"
control system.
It is not compatible with "2 Speed Lift" control
systems.
Refer to the illustrations to determine which control
system is on the machine.
2 Speed Lift
Proportional Lift
236360 B
==
+- +-
12
34
237127 B
==
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12
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1256709 B
=
+-
1256711 B
=
+-

First Edition • Second Printing Operator's Manual Supplement
Installation Instructions
Part No. 1288739GT Lift Guard™Contact Alarm 7
Tools Required:
3/8 inch wrench
7/16 inch wrench
3/8 inch socket
7/16 inch socket
Ratchet
Cable tie gun or wire cutters
Center punch
Deburring tool
17/64 inch drill bit
Drill motor
Locking C-Clamp
Torx T10 screwdriver
Cat5 Ethernet Cable
PC or Laptop with an Ethernet Port and Internet
Browser
Contents of Kit 1288736GT
GS-1530 / GS-1532 (14.5 inch / 37 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Assembly, lift guard 1287673GT 2
Harness, GS30 platform 1288570GT 1
Chassis to platform cable 1288571GT 1
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Cable guide forming 1290504GT 1
Cable guide forming 1291461GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1293676GT
GS-1530 / GS-1532 (36 inch / 91 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Harness, GS30 platform 1288570GT 1
Chassis to platform cable 1288571GT 1
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Cable guide forming 1290504GT 1
Cable guide forming 1291461GT 1
Assembly, contact alarm 1292500GT 2
Manual, Supplement 1288739GT 1

Operator's Manual Supplement First Edition • Second Printing
Installation Instructions
8 Lift Guard™Contact Alarm Part No. 1288739GT
Contents of Kit 1288737GT
GS-1930 / GS-1932 (14.5 inch / 37 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Assembly, lift guard 1287673GT 2
Harness, GS30 platform 1288570GT 1
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288726GT 1
Cable guide forming 1290504GT 1
Cable guide forming 1291461GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1293677GT
GS-1930 / GS-1932 (36 inch / 91 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Harness, GS30 platform 1288570GT 1
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288726GT 1
Cable guide forming 1290504GT 1
Cable guide forming 1291461GT 1
Assembly, contact alarm 1292500GT 2
Manual, Supplement 1288739GT 1
Contents of Kit 1288738GT
GS-2032 (14.5 inch / 37 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Assembly, lift guard 1287673GT 2
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288727GT 1
Harness, GS32 platform 1288740GT 1
Cable guide forming 1290505GT 1
Cable guide forming 1291462GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1293678GT
GS-2032 (36 inch / 91 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288727GT 1
Harness, GS32 platform 1288740GT 1
Cable guide forming 1290505GT 1
Cable guide forming 1291462GT 1
Assembly, contact alarm 1292500GT 2
Manual, Supplement 1288739GT 1

First Edition • Second Printing Operator's Manual Supplement
Installation Instructions
Part No. 1288739GT Lift Guard™Contact Alarm 9
Contents of Kit 1289293GT
GS-2632 (14.5 inch / 37 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Assembly, lift guard 1287673GT 2
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288728GT 1
Harness, GS32 platform 1288740GT 1
Cable guide forming 1290505GT 1
Cable guide forming 1291462GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1293679GT
GS-2632 (36 inch / 91 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288728GT 1
Harness, GS32 platform 1288740GT 1
Cable guide forming 1290505GT 1
Cable guide forming 1291462GT 1
Assembly, contact alarm 1292500GT 2
Manual, Supplement 1288739GT 1
Contents of Kit 1289294GT
GS-3232 (14.5 inch / 37 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Assembly, lift guard 1287673GT 2
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288729GT 1
Harness, GS32 platform 1288740GT 1
Cable guide forming 1290505GT 1
Cable guide forming 1291462GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1293680GT
GS-3232 (36 inch / 91 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288729GT 1
Harness, GS32 platform 1288740GT 1
Assembly, contact alarm 1292500GT 2
Cable guide forming 1290505GT 1
Cable guide forming 1291462GT 1
Manual, Supplement 1288739GT 1

Operator's Manual Supplement First Edition • Second Printing
Installation Instructions
10 Lift Guard™Contact Alarm Part No. 1288739GT
Contents of Kit 1289420GT
GS-2046 (14.5 inch / 37 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 6
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 6
Assembly, lift guard 1287673GT 2
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288727GT 1
Harness, GS46 platform 1288741GT 1
Cable guide forming 1290506GT 1
Cable guide forming 1290507GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1293681GT
GS-2046 (36 inch / 37 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288727GT 1
Harness, GS46 platform 1288741GT 1
Cable guide forming 1290506GT 1
Cable guide forming 1290507GT 1
Assembly, contact alarm 1292500GT 2
Manual, Supplement 1288739GT 1
Contents of Kit 1289421GT
GS-2646 (14.5 inch / 37 cm)
Description Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 6
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 6
Assembly, lift guard 1287673GT 2
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288728GT 1
Harness, GS46 platform 1288741GT 1
Cable guide forming 1290506GT 1
Cable guide forming 1290507GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1293682GT
GS-2646 (36 inch / 91 cm)
Description Genie part
number Qty.
Cable tie, 7.375 inch / 19 cm 6578GT 40
Button cable tie, 14.75 inch / 37,5 cm 56361GT 8
Cable tie mount, 6.5 inch / 16,5 cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 6
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 6
Cable, 20 inch link 1288572GT 1
Harness, E-STOP splice 1288573GT 1
Cable, 45 inch link 1288574GT 1
Chassis to platform cable 1288728GT 1
Harness, GS46 platform 1288741GT 1
Cable guide forming 1290506GT 1
Cable guide forming 1290507GT 1
Assembly, contact alarm 1292500GT 2
Manual, Supplement 1288739GT 1