Terex Tr45 User manual



Operation - Safety - Maintenance

TR45/60TR45/60

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WHEN RE-ORDERING THIS HANDBOOK,WHEN RE-ORDERING THIS HANDBOOK,

SPECIFY -SPECIFY - PART NUMBER 15275741 PART NUMBER 15275741

TECHNICAL PUBLICATIONS DEPARTMENTTECHNICAL PUBLICATIONS DEPARTMENT

TEREX EQUIPMENT LIMITEDTEREX EQUIPMENT LIMITED

MOTHERWELL, SCOTLAND ML1 5RYMOTHERWELL, SCOTLAND ML1 5RY

Ref No. OHE 817-839 July 2003Ref No. OHE 817-839 July 2003

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

ONLONLY TRAINED Y TRAINED PERSONNEL SHOULD PERSONNEL SHOULD BEBE

ALLOWED TO OPERAALLOWED TO OPERATE THIS VTE THIS VEHICLEEHICLE

The operator is responsible and must beThe operator is responsible and must be

familiar with the contents of the Operator'sfamiliar with the contents of the Operator's

Handbook and any local regulations prior toHandbook and any local regulations prior to

operating this vehicle.operating this vehicle.

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

CALIFORNIACALIFORNIA

Proposition 65 WarningsProposition 65 Warnings

WARNING:WARNING: Diesel engine exhaust and Diesel engine exhaust and

some of its constituents are known to thesome of its constituents are known to the

State of California to cause cancer, birthState of California to cause cancer, birth

defects, and other reproductive harm.defects, and other reproductive harm.

WARNING:WARNING: Battery posts, terminals Battery posts, terminals

and related accessories contain leadand related accessories contain lead

and lead compounds, chemicalsand lead compounds, chemicals

known to the State of California to causeknown to the State of California to cause

cancer and reproductive harm.cancer and reproductive harm.

Wash hands after handling.Wash hands after handling.

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SPARE PARTS STATEMENTSPARE PARTS STATEMENT

When carrying out repairs, alterations or fitting attachments, it is important that only genuine spare parts areWhen carrying out repairs, alterations or fitting attachments, it is important that only genuine spare parts are

used to ensure the operating safety of the machine is not impaired.used to ensure the operating safety of the machine is not impaired.

It is only by using genuine parts that the technical requirements stipulated by the manufacturer can beIt is only by using genuine parts that the technical requirements stipulated by the manufacturer can be

maintained.maintained.

If a General Operating Approval is issued for this machine, it may be considered null and void if non-genuineIf a General Operating Approval is issued for this machine, it may be considered null and void if non-genuine

parts are used.parts are used.

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MANUFACTURERS NAME AND FULL MANUFACTURERS NAME AND FULL ADDRESSADDRESS

TEREX EQUIPMENT LIMITED,TEREX EQUIPMENT LIMITED,

MOTHERWELL,MOTHERWELL,

SCOTLAND,SCOTLAND,

ML1 5RYML1 5RY

DDEESSCCRRIIPPTTIIOON N OOF F MMAACCHHIINNEERRYY DDIIRREECCTTIIVVEES S CCOOMMPPLLIIEED D WWIITTHH

MMAAKKEE:: TTEERREEXX 8877//440044//EEEECC 9977//2233//EECC

MMOODDEELL:: TTRR445 5 RRIIGGIID D TTRRUUCCKK 8899//333366//EEEECC

TTRR660 0 RRIIGGIID D TTRRUUCCKK 9988//3377//EEEECC

2000/14/EC2000/14/EC

UUNNIIT T SSEERRIIAAL L NNOO.. DDAATTE E OOF F MMAANNUUFFAACCTTUURREE::

INSPECTOR:INSPECTOR:

THE ABOVE MACHINERY, TAKING INTO ACCOUNT THE STATE OF THE ART,THE ABOVE MACHINERY, TAKING INTO ACCOUNT THE STATE OF THE ART,

COMPLIES WITH, OR IS DESIGNED AND CONSTRUCTED AS FAR AS POSSIBLE TO COMPLY WITH,COMPLIES WITH, OR IS DESIGNED AND CONSTRUCTED AS FAR AS POSSIBLE TO COMPLY WITH,

THE ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF THE MACHINERY DIRECTIVE.THE ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF THE MACHINERY DIRECTIVE.

FOR AND ON BEHALF OF THE MANUFACTURER:FOR AND ON BEHALF OF THE MANUFACTURER:

NNAAMMEE:: GGEEOORRGGE E MMccAADDAAMM SSIIGGNNAATTUURREE::

POSITION: POSITION: TECHNICAL TECHNICAL DIRECTORDIRECTOR

EC DECLARATION OF CONFORMITYEC DECLARATION OF CONFORMITY

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SPARE PARTS STATEMENTSPARE PARTS STATEMENT

When carrying out repairs, alterations or fitting attachments, it is important that only genWhen carrying out repairs, alterations or fitting attachments, it is important that only genuine spare parts areuine spare parts are

used to ensure the operating safety of the used to ensure the operating safety of the machine is not impaired.machine is not impaired.

It is only by using genuine parts that the technical rIt is only by using genuine parts that the technical requirements stipulated by the manufacturer can beequirements stipulated by the manufacturer can be

maintained.maintained.

If a General Operating Approval is issued for this machine, it may be considered If a General Operating Approval is issued for this machine, it may be considered null and void if non-genuinenull and void if non-genuine

parts are used.parts are used.

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MANUFACTURERS NAME AND FULL MANUFACTURERS NAME AND FULL ADDRESSADDRESS

TEREX EQUIPMENT LIMITED,TEREX EQUIPMENT LIMITED,

MOTHERWELL,MOTHERWELL,

SCOTLAND,SCOTLAND,

ML1 5RYML1 5RY

DDEESSCCRRIIPPTTIIOON N OOF F MMAACCHHIINNEERRYY DDIIRREECCTTIIVVEES S CCOOMMPPLLIIEED D WWIITTHH

MMAAKKEE:: TTEERREEXX 8877//440044//EEEECC 9977//2233//EECC

MMOODDEELL:: TTRR445 5 RRIIGGIID D TTRRUUCCKK 8899//333366//EEEECC

TTRR660 0 RRIIGGIID D TTRRUUCCKK 9988//3377//EEEECC

2000/14/EC2000/14/EC

UUNNIIT T SSEERRIIAAL L NNOO.. DDAATTE E OOF F MMAANNUUFFAACCTTUURREE::

INSPECTOR:INSPECTOR:

THE ABOVE MACHINERY, TAKING INTO ACCOUNT THE STATE OF THE ART,THE ABOVE MACHINERY, TAKING INTO ACCOUNT THE STATE OF THE ART,

COMPLIES WITH, OR IS DESIGNED AND CONSTRUCTED AS FAR AS POSSIBLE TO COMPLY WITH,COMPLIES WITH, OR IS DESIGNED AND CONSTRUCTED AS FAR AS POSSIBLE TO COMPLY WITH,

THE ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF THE MACHINERY DIRECTIVE.THE ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF THE MACHINERY DIRECTIVE.

FOR AND ON BEHALF OF THE MANUFACTURER:FOR AND ON BEHALF OF THE MANUFACTURER:

NNAAMMEE:: GGEEOORRGGE E MMccAADDAAMM SSIIGGNNAATTUURREE::

POSITION: POSITION: TECHNICAL TECHNICAL DIRECTORDIRECTOR

EC DECLARATION OF CONFORMITYEC DECLARATION OF CONFORMITY

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SPARE PARTS STATEMENTSPARE PARTS STATEMENT

used to ensure the operating safety of the used to ensure the operating safety of the machine is not impaired.machine is not impaired.

maintained.maintained.

parts are used.parts are used.

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1-11-1

CONTENTSCONTENTS

1.1. INTRODINTRODUCTIONUCTION

IntroductionIntroduction ................................................................................ 1-21-2

Safety Safety PrecautionsPrecautions ........................................................ 1-21-2

Machine Machine Identification........................Identification........................ 1-41-4

Theft Theft Deterrent Deterrent PracticesPractices .................................... 1-51-5

2.2. SAFETSAFETY Y PRECAPRECAUTIONUTIONSS

GeneralGeneral ............................................................................................ 2-22-2

Vehicle Vehicle Lifting Lifting PrecautionsPrecautions ................................ 2-32-3

VehicVehicle Tie Down Precautile Tie Down Precautionsons .................... 2-32-3

Preventing Preventing Fire Fire HazardsHazards ........................................ 2-42-4

Mounting Mounting and and DismountingDismounting................................ 2-62-6

Pre-StartingPre-Starting ................................................................................ 2-72-7

StartingStarting.............................................................................................. 2-72-7

OperatingOperating ...................................................................................... 2-82-8

RoadingRoading........................................................................................ 2-102-10

Lubrication Lubrication and and ServicingServicing ................................ 2-112-11

Wheels Wheels and Tand Tyresyres........................................................ 2-122-12

Avoid Avoid Tyre Tyre Explosion Explosion HazardHazard .................... 2-132-13

Decals and Decals and Instruction Instruction Plates..........Plates.......... 2-142-14

3.3. CONTROLS CONTROLS AND OPAND OPERATINGERATING

Controls Controls and and InstrumentsInstruments .................................... 3-33-3

Basic Basic DataData .................................................................................. 3-43-4

Warning Warning LightsLights .............................................................. 3-43-4

InstrumentsInstruments ........................................................................ 3-73-7

SwitchesSwitches .................................................................................. 3-93-9

ControlsControls ................................................................................ 3-123-12

HeaterHeater .................................................................................... 3-133-13

Air Air ConditiConditioneroner ............................................................ 3-3-1313

Operator's Seat -Operator's Seat -

Air Air SuspeSuspensionnsion .................................................. 3-3-1414

Seat Seat BeltBelt .............................................................................. 3-3-1515

5.5. WORKWORKING THE TRUCKING THE TRUCK

Working Working the the TruckTruck ............................................................ 5-5-22

LoaLoadindingg ...................................................................................... 5-5-22

HaulHauling.................................ing....................................................... 5-5-44

DumDumpinpingg .................................................................................. 5-5-55

Empty Empty ReturReturnn .................................................................. 5-5-77

6.6. ROROADIADINGNG

RoadingRoading............................................................................................ 6-26-2

GeneralGeneral .................................................................................... 6-26-2

PrepPreparatiaration Prior to on Prior to RoadRoadinging .................. 6-26-2

In Case Of In Case Of TrouTroubleble ................................................ 6-46-4

7.7. MOVING MOVING DISABLED DISABLED TRUCKTRUCK

Moving Moving Disabled Disabled TruckTruck ............................................ 7-27-2

8.8. LUBRICATION LUBRICATION AND SEAND SERVICINGRVICING

Safety Safety PrecautionsPrecautions ........................................................ 8-28-2

Lubrication Lubrication and and ServicingServicing .................................... 8-38-3

Lubrication Lubrication and Seand Service rvice ChartChart ...................... 8-58-5

Miscellaneous Miscellaneous ServicingServicing........................................ 8-88-8

Service Service CapacitiesCapacities ...................................................... 8-128-12

RecoRecommenmmended ded LubrLubricanicantsts ............................ 8-138-13

9.9. TECHNITECHNICAL DATACAL DATA

Technical Technical Data - TData - TR45R45.............................................. 9-39-3

Technical Technical Data - TData - TR60R60.............................................. 9-89-8

10.10. SYMBOSYMBOL IDENTIFIL IDENTIFICATIOCATIONN

3.3. CONTROCONTROLS AND OPERATINGLS AND OPERATING

(Cont)(Cont)

MachMachine ine ContrControlsols ........................................................ 3-163-16

BrakingBraking .................................................................................... 3-163-16

ServService ice BrakBrakee ........................................................ 3-163-16

Park/EPark/Emergenmergency Brakecy Brake .......................... 3-163-16

RetarderRetarder .......................................................................... 3-173-17

EngineEngine ...................................................................................... 3-193-19

ElecElectronitronic c Foot ContrFoot Controlol ............................ 3-193-19

QuanQuantum Fuel tum Fuel SystSystemem .............................. 3-193-19

DescriptionDescription .................................................................. 3-213-21

OperationOperation ........................................................................ 3-223-22

SteeringSteering .................................................................................. 3-263-26

TransmissionTransmission ................................................................ 3-273-27

DescDescriptiription on and Operatiand Operationon .................. 3-303-30

GeneGeneral ral OperOperationation .......................................... 3-353-35

Body Body ControlControl .................................................................. 3-393-39

RaisiRaising ng the the BodyBody ................................................ 3-403-40

LowerLowering the Bodying the Body .......................................... 3-403-40

4.4. OPEROPERATING THE TRUCKATING THE TRUCK

Pre-StartinPre-Starting g InspectionInspection ............................................ 4-24-2

Component Component ChecksChecks ...................................................... 4-34-3

SuspSuspensiension on Ride StrutsRide Struts ........................................ 4-54-5

Engine Engine Operation...............................Operation............................... 4-64-6

Starting Starting the the EngineEngine ........................................................ 4-74-7

Starting the Engine withStarting the Engine with

Jumper Jumper CablesCables ............................................................ 4-94-9

Pre-Operating Pre-Operating ChecksChecks ........................................ 4-104-10

Brake Brake Function Function ChecksChecks ....................................4-104-10

Driving Driving and and StoppingStopping .............................................. 4-124-12

StoppStopping ing the the EngiEnginene ................................................4-144-14

ParkingParking .......................................................................................... 4-164-16

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1-21-2

INTRODUCTIONINTRODUCTION

This Handbook is provided as a guide to familiarize the operator and servicemanThis Handbook is provided as a guide to familiarize the operator and serviceman

with the controls, recommended inspections, start-up, operating, shutdown andwith the controls, recommended inspections, start-up, operating, shutdown and

parking procedures for the TR45 and TR60 Trucks.parking procedures for the TR45 and TR60 Trucks.

Look for this symbol to point out important safety precautions. It means:Look for this symbol to point out important safety precautions. It means:

ATTENTION! BECOME ALERT! YOUR SAFETY AND THE SAFETY OFATTENTION! BECOME ALERT! YOUR SAFETY AND THE SAFETY OF

OTHERS IS INVOLVED!OTHERS IS INVOLVED!

Safety PrecautionsSafety Precautions

The truck should be properly operated and maintained to keep it in safe, efficientThe truck should be properly operated and maintained to keep it in safe, efficient

operating condition. Be sure that all controls are free of mud, grease, or otheroperating condition. Be sure that all controls are free of mud, grease, or other

matter that might cause slips hazardous to the operator, serviceman, or othermatter that might cause slips hazardous to the operator, serviceman, or other

personnel or equipment. Report all malfunctions to those responsible forpersonnel or equipment. Report all malfunctions to those responsible for

maintenance and do not operate the equipment until corrected. Normal service ormaintenance and do not operate the equipment until corrected. Normal service or

maintenance performed as required can prevent unexpected and unnecessarymaintenance performed as required can prevent unexpected and unnecessary

downtime.downtime.

This Handbook describes general inspections, servicing and operation with theThis Handbook describes general inspections, servicing and operation with the

normal safety precautions required for normal servicing and operating conditions.normal safety precautions required for normal servicing and operating conditions.

It is not a guide however, for other than normal conditions or situations, andIt is not a guide however, for other than normal conditions or situations, and

therefore, servicemen and operators must be safety conscious and alert totherefore, servicemen and operators must be safety conscious and alert to

recognize potential servicing or operating safety hazards at all times, and, takerecognize potential servicing or operating safety hazards at all times, and, take

necessary precautions to ensure safe servicing and operation of the truck.necessary precautions to ensure safe servicing and operation of the truck.

READ the CIMA Safety Manual supplied with this truck.READ the CIMA Safety Manual supplied with this truck.

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1-31-3

 WARNING WARNING

These trucks are equipped with These trucks are equipped with cylinders containing compressedcylinders containing compressed

nitrogen gas. Transportation of these trucks by any method maynitrogen gas. Transportation of these trucks by any method may

require a special permit from the appropriate authority of the countryrequire a special permit from the appropriate authority of the country

involved. Consult your dealer for details.involved. Consult your dealer for details.

All information, illustrations and specifications contained in this publication areAll information, illustrations and specifications contained in this publication are

based on the latest product information available at the time of publication. Thebased on the latest product information available at the time of publication. The

right is reserved to make changes at any time without notice.right is reserved to make changes at any time without notice.

Continuing improvement and advancement of the design may cause changes toContinuing improvement and advancement of the design may cause changes to

your truck which may not be included in this publication. Each publication isyour truck which may not be included in this publication. Each publication is

reviewed and revised, as required, to update and include these changes in laterreviewed and revised, as required, to update and include these changes in later

editions.editions.

This Handbook contains lubrication and routine servicing instructions, most ofThis Handbook contains lubrication and routine servicing instructions, most of

which can be performed in the field. Maintenance manuals containing repair/rebuildwhich can be performed in the field. Maintenance manuals containing repair/rebuild

procedures can be obtained from your dealer.procedures can be obtained from your dealer.

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1-41-4

Truck IdentificationTruck Identification

While reading this handbook you willWhile reading this handbook you will

notice references to controls andnotice references to controls and

equipment which may not be found onequipment which may not be found on

all trucks. It is important that you knowall trucks. It is important that you know

your truck and its equipment and howyour truck and its equipment and how

to operate it properly.to operate it properly.

Information regarding the truck model,Information regarding the truck model,

code and chassis serial number iscode and chassis serial number is

found on the unit serial number platefound on the unit serial number plate

mounted on the left-hand side of themounted on the left-hand side of the

truck adjacent to the steps. The trucktruck adjacent to the steps. The truck

model and serial number shouldmodel and serial number should

always be referenced in anyalways be referenced in any

correspondence with your dealer orcorrespondence with your dealer or

factory.factory.

There is a dealer serving every part ofThere is a dealer serving every part of

the world where these products arethe world where these products are

sold. Your dealer is ready to providesold. Your dealer is ready to provide

you with any additional informationyou with any additional information

needed and should be consulted forneeded and should be consulted for

additional publications for this truck.additional publications for this truck.

12211221

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1-51-5

Theft Deterrent PracticesTheft Deterrent Practices

GeneralGeneral

The owner/operator should take the following precautions to discourage The owner/operator should take the following precautions to discourage theft, to aidtheft, to aid

in the recovery in the event that the truck is stolen, or to reduce vandalism.in the recovery in the event that the truck is stolen, or to reduce vandalism.

Actions to Discourage Theft and VandalismActions to Discourage Theft and Vandalism

Remove all keys any time the truck is left unattended.Remove all keys any time the truck is left unattended.

At night lock all doors and attach, secure or lock all anti-vandalism andAt night lock all doors and attach, secure or lock all anti-vandalism and

anti-theft devices on the truck.anti-theft devices on the truck.

Immobilize the truck by removing a critical electrical or starting system device.Immobilize the truck by removing a critical electrical or starting system device.

Upon receipt of a truck, record the truck serial number and the serial numbers ofUpon receipt of a truck, record the truck serial number and the serial numbers of

all major components and attachments. Keep this list up to date and filed in aall major components and attachments. Keep this list up to date and filed in a

safe location for fast retrieval.safe location for fast retrieval.

Place a decal or notice on the truck that all serial numbers are recorded.Place a decal or notice on the truck that all serial numbers are recorded.

Discourage the thief! Inspect the gates and fences of the machinery storage yardDiscourage the thief! Inspect the gates and fences of the machinery storage yard

or construction site. Keep trucks in well-lit areas and ask the local lawor construction site. Keep trucks in well-lit areas and ask the local law

enforcement authorities to make frequent checks around the storage yard orenforcement authorities to make frequent checks around the storage yard or

work site.work site.

Establish liaison with neighbours and ask them to watch equipment left at jobEstablish liaison with neighbours and ask them to watch equipment left at job

sites and to report any suspicious activities to the local law enforcementsites and to report any suspicious activities to the local law enforcement

authorities.authorities.

Make frequent inventories of trucks to promptly detect losses or vandalism.Make frequent inventories of trucks to promptly detect losses or vandalism.

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1-61-6

Actions to Aid in Recovery of Actions to Aid in Recovery of Stolen TrucksStolen Trucks

In the event of theft, immediately notify In the event of theft, immediately notify the law enforcement authorities havingthe law enforcement authorities having

jurisdiction. Provide the investigating jurisdiction. Provide the investigating officer with name, type of officer with name, type of equipment,equipment,

chassis and serial numbers of major attachments and components. It is helpful tochassis and serial numbers of major attachments and components. It is helpful to

show the investigating officer an Operator’s Handbook, photographs andshow the investigating officer an Operator’s Handbook, photographs and

advertising, to familiarize him with the appearance of the truck.advertising, to familiarize him with the appearance of the truck.

Report the theft to the insurance company. Provide the model and all serialReport the theft to the insurance company. Provide the model and all serial

numbers.numbers.

Report the model and serial numbers of the stolen truck to a dealer handling theReport the model and serial numbers of the stolen truck to a dealer handling the

respective line of equipment. Request that the dealer forward this samerespective line of equipment. Request that the dealer forward this same

information to the equipment manufacturer.information to the equipment manufacturer.

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2-12-1

2 - Safety Precautions2 - Safety Precautions

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2-22-2

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

GeneralGeneral

** Read tRead this Opehis Operatorrator’s Han’s Handbook adbook and leand learn the rn the operaoperating chting charactaracteristieristics andcs and

limitations of the machine. Know what operating clearances the machinelimitations of the machine. Know what operating clearances the machine

requires.requires.

** Read Read the Cthe CIMA IMA SafetSafety Many Manual anual and fold follow low the rthe recommeecommended nded safetsafetyy

precautions.precautions.

** Know Know clearaclearances onces of all f all side aside and ovnd overheaerhead obsd obstructitructions sons such as uch as wireswires,,

bridges, etc., for operating safely.bridges, etc., for operating safely.

** AlwayAlways know s know all trall traffic raffic rules, ules, signs, signs, flags flags and haand hand signd signals unals used on sed on the jothe jobb

and know who has the responsibility for signalling.and know who has the responsibility for signalling.

** Be awBe aware oare of operf operating ating hazardhazards that s that weathweather chaer changes cnges can crean create on ate on the jothe job.b.

Know proper procedures to follow when a severe rain or electrical stormKnow proper procedures to follow when a severe rain or electrical storm

strikes.strikes.

** Never Never attempattempt to ot to operatperate or we or work on ork on a macha machine wine when nohen not feelit feeling phyng physicallsically fit.y fit.

** Know Know what what safety safety equipmequipment is ent is requirequired anred and use id use it. Sut. Such equich equipment pment maymay

be - Hard hat, safety glasses, reflector type vests, respirators and ear plugs.be - Hard hat, safety glasses, reflector type vests, respirators and ear plugs.

** Never Never wear lwear loose coose clothinlothing, ringg, rings, wats, watches etches etc., thc., that migat might catcht catch leveh levers andrs and

controls and cause loss of control.controls and cause loss of control.

** Keep Keep hands hands and coand controls ntrols free ffree from wrom water, ater, greasgrease and me and mud to aud to assure ssure nonslipnonslip

control.control.

** HandlHandle fuele fuels and ls and lubricaubricants carnts carefully efully and cland clean up ean up spills spills to avoto avoid fire id fire andand

slipping hazards.slipping hazards.

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2-32-3

** Clean Clean any muany mud, grd, grease oease or oil r oil from from controcontrols, hls, handraiandrails, lals, ladders dders and deand decks.cks.

Lash necessary tools securely and remove all loose items before operatingLash necessary tools securely and remove all loose items before operating

machine.machine.

** NeNevever rr rusush. h. WaWalk, lk, do do nonot rt runun..

** Never Never carry carry more more than than one paone passengessenger and r and only ionly in the n the passenpassenger seger seat.at.

 WARNINGWARNING

The protThe protectioection offered by the roln offered by the roll over protel over protective strctive structuructure maye may bebe

impaired if the Cab Guard or Body Guides have been subjected to anyimpaired if the Cab Guard or Body Guides have been subjected to any

modification or damage.modification or damage.

Vehicle Lifting PrecautionsVehicle Lifting Precautions

** Prior Prior to lifto lifting, tting, the vehhe vehicle sicle should bhould be pare parked on ked on a levea level surfl surface, wace, wheelsheels

blocked and the park/emergency brake disengaged.blocked and the park/emergency brake disengaged.

** The veThe vehicle shicle should hould be lifbe lifted usited using a sng a speader peader bar if bar if possibpossible. Lile. Lift usinft using FOUg FOURR

slings from the lifting points provided at the front bumper and the rear of theslings from the lifting points provided at the front bumper and the rear of the

chassis. Refer to the 'SLINGING INSTRUCTIONS' decal mounted on the chassis. Refer to the 'SLINGING INSTRUCTIONS' decal mounted on the left-left-

hand side of the machine, adjacent to the ladders. If in any doubt contacthand side of the machine, adjacent to the ladders. If in any doubt contact

your dealer for further information.your dealer for further information.

Vehicle Tie Down Vehicle Tie Down PrecautionsPrecautions

** The veThe vehicle hicle should should be secbe secured aured at the tt the tie dowie down poinn points locats located at ted at the frthe frontont

bumper, the transmission guard and at the safety pin location at the rear ofbumper, the transmission guard and at the safety pin location at the rear of

the chassis.the chassis.

10421042

10431043

Vehicle Lifting InstructionsVehicle Lifting Instructions

Vehicle Tie Down InstructionsVehicle Tie Down Instructions

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2-42-4

Preventing Fire HazardsPreventing Fire Hazards

General Fire PrecautionsGeneral Fire Precautions

** Make sMake sure maure machine chine has fihas fire extre extinguisinguisher anher and that d that it is ait is accessiccessible anble and fullyd fully

charged. (Not furnished with machine).charged. (Not furnished with machine).

** Never Never use an use an open fopen flame alame as a ligs a light anyht anywhere where on or aon or around round the mathe machine.chine.

** Clean Clean all diall dirt, ort, oil, gril, grease ease and otand other fher fluids luids from from systemsystems and s and compocomponents nents toto

minimize fire hazards and aid in spotting loose or leaking hoses, fittings etc.minimize fire hazards and aid in spotting loose or leaking hoses, fittings etc.

** Check Check the enthe engine cogine compartmpartment fment for traor trash, oilsh, oily rags y rags or othor other deber debris thris that coulat couldd

cause fires before starting the engine.cause fires before starting the engine.

** Don’t Don’t let grlet greasy, easy, oily roily rags or ags or similasimilar hazar hazards acrds accumulacumulate in te in the cathe cab.b.

** If the If the machinmachine has be has been opeen operateerated with d with an undan under infer inflated lated tyre. tyre. Make suMake sure thare thatt

the tyre has cooled sufficiently before parking and leaving the machinethe tyre has cooled sufficiently before parking and leaving the machine

unattended.unattended.

Flammable Fluid PrecautionsFlammable Fluid Precautions

** Don’t Don’t use diuse diesel fuesel fuel or el or other other flammaflammable flble fluids fuids for cleaor cleaning pning purposeurposes. Uses. Use

approved, nonflammable solvents.approved, nonflammable solvents.

** Make sMake sure aure all fluill fluid systd system capem caps, drs, drain cocain cocks, vaks, valves, lves, fittinfittings, hogs, hoses, eses, etc., atc., arere

secure and leak free.secure and leak free.

** Never Never use an use an open fopen flame (lame (matchmatch, light, lighter eter etc.) whc.) when cheen checking cking fuel, fuel, lubriclubricant,ant,