Textron EZGO RXV ELiTE FLEET Guide

RXV ELiTE FLEET
Service Parts Manual
660325 - AA

Page i
Service Parts Manual
SERVICE PARTS MANUAL
48V ELECTRIC RXV ELiTE
FLEET
STARTING MODEL YEAR 2017
CALIFORNIA Proposition 65 Warning
WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which
contain lead and lead compounds and other chemicals identified by the State of California to potentially cause can-
cer, birth defects, and other reproductive harm. These chemicals are found in vehicles, vehicle parts and accesso-
ries, both new and replacements. During maintenance, these vehicles generate used oil, waste fluids, grease,
fumes, and particulates, all identified by the State of California to potentially cause cancer, birth defects, and other
reproductive harm.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be-
yond the factory specifications. Such modifications can cause serious personal injury or death. Textron Specialized Vehicles prohibits
and dis-claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
TSV reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these
changes on units sold previously.
The information contained in this manual may be revised periodically by TSV, and therefore is subject to change without notice.
TSV DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE-
QUENTIAL DAMAGES resulting from the use of the information and materials in this manual.
These are the original instructions as defined by 2006/42/EC.
TO CONTACT US:
Textron Specialized Vehicles, Inc.
1451 Marvin Griffin Road
Augusta, Georgia, USA 30906-3852
NORTH AMERICA:
Technical Assistance & Warranty PHONE: [phone], FAX: [phone]
Service Parts PHONE: [phone], FAX: [phone]
International: PHONE: [phone], FAX: [phone]

Page ii Service Parts Manual
GENERAL INFORMATION
This vehicle has been designed and manufactured in the United States of America (USA).
The Standards and Specifications listed in the following text originate in the USA unless oth-
erwise indicated.
The use of non-Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
Failure to properly maintain batteries may void the warranty. Refer to the battery manual for
instructions on the proper maintenance and care of the batteries.
BATTERY PROLONGED STORAGE
Improper storage may damage, destroy or cause permanent loss of battery capacity. Do not
exceed storage time or temperature limits. Batteries must be charged to the correct level
before storage. Storing fully depleted batteries will make them permanently unusable.
STORAGE PREPARATION
The optimum storage temperature range is between 65°F and 82°F (18°C and 28°C).
In cold climates, fully charge the battery module. Make sure that the charging operation is
complete and there are no faults displayed on the charger. The green light on the charger
should be on indicating the charge cycle is complete.
In hot climates, store the vehicle with a 30% to 50% charge of battery pack capacity.
The storage time for properly charged Lithium-Ion batteries supplied with this vehicle varies
based on the ambient temperature.
BATTERY DISPOSAL
Lithium-Ion batteries are recyclable. Return discarded batteries to the distributor or
manufacturer for recycling. Contact local or state environmental department for the disposal
information.
Temperature Length of Storage Time
-22°F to -4°F (-30°C to -20°C) One month at 100% battery charge, all
accessories turned off.
-4°F to 113°F (-20°C to 45°C) Six months at 100% battery charge, all
accessories turned off.
113°F to 140°F (45°C to 60°C) One month at 30% - 50% charge, all
accessories turned off.

SECTION Page No.
Service Parts Manual
TABLE OF CONTENTS
Page iii
660325 Service Parts Manual
HOW TO USE THE SERVICE PARTS MANUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
ACCELERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
BATTERY CHARGER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
ELECTRONIC SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
FRONT SUSPENSION AND STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1
SEATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .M-1
TOW BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1
WEATHER PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1
DECALS AND LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1

NOTES
Page iv 660325 Service Parts Manual

Page v
HOW TO USE THE SERVICE PARTS MANUAL
660325 Service Parts Manual
This manual is divided into several sections:
•GENERAL INFORMATION
•ILLUSTRATED PARTS BREAKDOWN
The first section, GENERAL INFORMATION, contains the following information:
•WARRANTY INFORMATION
•GENERAL INDEX
•HOW TO USE THE SERVICE PARTS MANUAL
The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your
vehicle.
USE OF THE MANUAL
To use this manual, consult the TABLE OF CONTENT to locate the information or illustration required.
Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of
components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your
situation and then contact the Service Parts Department. It is important that the serial number of your vehicle and its
model number be supplied to Service Parts when ordering any replacement components.

Page vi
HOW TO USE THE SERVICE PARTS MANUAL
660325 Service Parts Manual
1. WHEN THE PART NUMBER IS NOT KNOWN
•Determine the function and application of the part required. Turn to the General Index and select the most
appropriate title.
•Turn to the page number indicated and locate the desired part on the illustration.
•From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying
description for specific information regarding the part.
2. IF YOU KNOW THE PART NUMBER
•Locate the part number or description in the appropriate column on the parts list page.
NOTE: Confirm the part selected is correct by verifying it with the illustration.
If an asterisk (*) appears in the part number column on the parts list page, read upward until a part number is found. The
part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates the part depicted is not available
for purchase.
NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the
assembly that it is used on. This process is repeated until the highest final assembly is reached.
To facilitate the maintenance and repair of the vehicle, a Technician’s Repair and Service Manual is
available from the Service Parts Department.
Title Title
Left hand
illustration page Parts list (continued on
rear of page if required)
Front of Vehicle
123
101
100
99
98
120
74
70
71
64
63
65
66
67
121
122
114
119
115
111
73
72
112
118
116
113
62
69
94
96
95
82,87
81,86
84,89
83,88
102,104
105
79
91
92
107
106
62 - Includes Items 63 - 66, 69 - 74
70 -Incl
udes Items 71 - 74
81- Includes Items 82 - 84
86 - Includes Items 87 - 89
94 - Includes Items 95, 96
111 - Includes Items 112 - 114
118 - Includes Items 119 - 121
126 - Includes Items 127 - 131
103
*See Body Section for
decal information
127
128129
130
131
126

Page vii
HOW TO USE THE SERVICE PARTS MANUAL
660325 Service Parts Manual
3. COLOR CODE FOR BODY COMPONENTS
The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl,
rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two
digit color code.
CODE # DESCRIPTION
11 BLACK
19 PATRIOT BLUE PEARL
20 INFERNO RED METALLIC
26 STEEL BLUE PEARL
31 METALLIC CHARCOAL
36 IVORY
37 FOREST GREEN
38 BRIGHT WHITE
39 FLAME RED
41 ELECTRIC BLUE
42 PLATINUM
43 BURGUNDY
44 ALMOND
51 SUNBURST ORANGE
52 BRITISH RACING GREEN
74 BARLEY GOLD
75 OASIS GREEN
76 JAVA BROWN

660325 Service Parts Manual
Page A-1
ACCELERATOR
1ACCELERATOR PEDAL ASSEMBLY includes items 2 - 14
Acclerator Pedal
Harness
3
11
19
2
8
4
14
10
6
9
12
13
6
18
Front of Vehicle
Front of Vehicle
7
5

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page A-2
ACCELERATOR
660325 Service Parts Manual
1 671889 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 2 - 14) .................. 1
2 * PEDAL BRACKET ..................................................................................... 1
3 * PEDAL....................................................................................................... 1
4 671848 ROTARY POSITION SENSOR.................................................................. 1
5 686390 SOCKET HEAD BOLT, M5 - .8 X 35MM LG.............................................. 2
6 * FLANGED BUSHING, 16MM O.D. X 12MM I.D........................................ 2
7 * ACCELERATOR PIVOT SHAFT................................................................ 1
8 600683 HEAVY DUTY SPIROL PIN, 4MM X 26MM............................................... 1
9 * TORSION SPRING, 4.5MM DIA................................................................ 1
10 604097 REBOUND BUMPER ................................................................................ 1
11 610529 ACCELERATOR PEDAL COVER.............................................................. 1
12 620030 SOCKET HEAD BOLT, M5 - .8 X 15MM LG.............................................. 2
13 653242 PEDAL SWITCH........................................................................................ 1
14 672457 SENSOR SPACER .................................................................................... 1
15
16
17
18 649803 PAN HEAD TORX SCREW, M6 - 2.65 X 25MM LG......................................... 3
19 614393 PEDAL INSERT ............................................................................................... 1

Page A-3
Notes:
ACCELERATOR
660325 Service Parts Manual

Page A-4
Notes:
ACCELERATOR
660325 Service Parts Manual

660325 Service Parts Manual
Page B-1
BATTERY CHARGER
1
3
2

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page B-2
BATTERY CHARGER
660325 Service Parts Manual
1 653213 BATTERY CHARGER, 51V, 3 METER DC CORD .......................................... 1
2 653216 BATTERY CHARGER, 51V, 5.5 METER DC CORD ....................................... 1
3 657667 BATTERY CHARGER PADDLE....................................................................... 1

Page B-3
Notes:
BATTERY CHARGER
660325 Service Parts Manual

Page B-4
Notes:
BATTERY CHARGER
660325 Service Parts Manual

660325 Service Parts Manual
Page C-1
BODY
1
4
12
10
16
27
28
5
21
20
11
15
6
18
19
7
8
5INSTRUMENT PANEL includes item 6
7ACCESS COVER ASSEMBLY (IP) includes item 8
Front of Vehicle
29
30
Instrument Panel

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page C-2
BODY
660325 Service Parts Manual
1 645759G00XX COWL WITHOUT LIGHTS (See COLOR CODES in HOW TO USE Section) 1
2
3
4 601634 FRONT SPLASH GUARD................................................................................ 1
5 602387 INSTRUMENT PANEL (INCLUDES ITEM 6) ................................................... 1
6 602184 SPRING CLIP............................................................................................ 4
7 602388 ACCESS COVER ASSEMBLY (IP) (INCLUDES ITEM 8)................................ 1
8 602100 U-CLIP....................................................................................................... 3
9
10 649803 PAN HEAD TORX SCREW, M6 - 2.65 X 25MM LG......................................... 4
11 70200G01 TRUSS HEAD TORX BOLT, 3/8" - 16 X 3/4" LG ............................................. 2
12 16816G2 RATCHET RIVET, .25" X .887" ........................................................................ 3
13
14
15 600242 INSTRUMENT PANEL TRIM (OPENING FOR KEY SWITCH ONLY) ............. 1
16 608808 INSTRUMENT PANEL TRIM (OPENING FOR KEY SWITCH AND SOC) ...... 1
17
18 602572 PAN HEAD TAPTITE BOLT, M10 - 1.5 X 25MM LG ........................................ 4
19 604066 FLAT WASHER, M10 ....................................................................................... 4
20 600241 BALL HOLDER INSERT (PASSENGER SIDE) ............................................... 1
21 600243 BALL HOLDER INSERT (DRIVER SIDE) ........................................................ 1
22
23
24
25
26
27 607131 GLOVE BOX (PASSENGER SIDE) ................................................................. 1
28 607533 GLOVE BOX (DRIVER SIDE).......................................................................... 1
29 602993 GROMMET (DRIVER SIDE) (FOR VEHICLES WITHOUT SUN TOP)............ 1
30 602994 GROMMET (PASSENGER SIDE) (FOR VEHICLES WITHOUT SUN TOP) ... 1

660325 Service Parts Manual
Page C-3
BODY
Front of Vehicle
Front of Vehicle
1
2
4
6
75
3
2
12
22
17
21
18
13
10
11 CUP HOLDER ASSEMBLY includes item 12, 13