Themis 200 User manual

Themis Computer—Rest of World
1, Rue Des Essarts
Z.A. De Mayencin
38610 Gieres, France
Phone [phone]
Fax [phone]
Themis Computer—Americas and Pacific Rim
3185 Laurelview Court
Fremont, CA 94538
Phone [phone]
Fax [phone]
World Wide Web http://www.themis.com
RuggedEnterpriseServer200
InstallationGuide
Version 2.1—September2001

Copyright © 2001 Themis Computer, Inc.
ALL RIGHTS RESERVED. No part of this publication may be reproduced in any form, by
photocopy, microfilm, retrieval system, or by any other means now known or hereafter invented without
the prior written permission of Themis Computer.
The information in this publication has been carefully checked and is believed to be accurate. However,
Themis Computer assumes no responsibility for inaccuracies. Themis Computer retains the right to
make changes to this publication at any time without prior notice. Themis Computer does not assume
any liability arising from the application or use of this publication or the product(s) described herein.
RESTRICTED RIGHTS LEGEND: Use, duplication, or disclosure by the United States Government
is subject to the restrictions set forth in DFARS 252.227-7013 (c)(1)(ii) and FAR 52.227-19.
TRADEMARKS
THEMIS™is a registered trademark of Themis Computer, Inc.
SOLARIS™is a registered trademark of Sun Microsystems
SPARC™ is a registered trademark of SPARC International
All other trademarks used in this publication are the property of their respective owners.
Rugged Enterprise Server 200 Installation Guide
September 2001
Part Number:110041-021
Themis Customer Support
North America, South America, and Pacific Rim
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Web Site: http://www.themis.com

iii
Themis Computer
VersionRevisionHistory
Version 2.1..................................................................................September 2001
• Added recommended procedure for removing Server Assembly (Chapter 2, p. 2-4).
•Revised procedure for installing CPU Modules (Chapter 2, p. 2-12).
• Assorted minor revisions.
Version 2.0.............................................................................................July 2001
• Described new rear I/O panel (Chapter 1).
•Modified text and figures describing new rear AC panel and power supplies (Chapters 2 and 4).
•Added Chapter 5, “Alarm Monitoring”.
• Assorted minor revisions.
Version 1.0...................................................................................December 2000

iv Themis Computer
Rugged Enterprise Server 200 Installation Guide

v
Themis Computer
Table of Contents
Preface .................................................................................................................................. xix
1. Product Overview ......................................................................................................... 1-1
1.1 Basic Design .......................................................................................................... 1-2
1.1.1 System I/O Panel ....................................................................................... 1-4
1.1.1.1 Custom VME P2 I/O Interface Panel ......................................... 1-7
1.1.2 Memory System ......................................................................................... 1-7
1.1.2.1 Memory Interleaving .................................................................. 1-8
1.1.2.2 Memory System Timing ........................................................... 1-11
2. Major Assembly Installation ........................................................................................ 2-1
2.1 Server Subsystem Assembly .................................................................................. 2-1
2.1.1 Powering Off the System ........................................................................... 2-2
2.1.2 Removing the Server Assembly ................................................................ 2-4
2.1.3 Jumper-Pin Configurations ....................................................................... 2-8
2.1.3.1 Serial-Port Configuration ............................................................ 2-8
2.1.3.2 Flash-PROM Configuration ........................................................ 2-9
2.1.4 CPU Module ............................................................................................ 2-10
2.1.4.1 Installing and Removing a CPU Module .................................. 2-10
2.1.5 PCI Card .................................................................................................. 2-14
2.1.5.1 Installing a PCI Card ................................................................. 2-14
2.1.5.2 Removing a PCI Card ............................................................... 2-15
2.1.6 UPA Graphics Card ................................................................................. 2-16
2.1.6.1 Installing a Graphics Card ........................................................ 2-16
2.1.6.2 Removing a Graphics Card ....................................................... 2-17
2.1.6.3 Elite3D UPA Graphics Card .................................................... 2-17
2.1.6.4 Elite3D UPA Graphics Card Patch Information ....................... 2-19
2.1.7 DIMM ...................................................................................................... 2-20
2.1.7.1 Removing the Memory Riser Assembly ................................... 2-20
2.1.7.2 Removing a DIMM ................................................................... 2-24
2.1.7.3 Replacing a DIMM ................................................................... 2-25

vi Themis Computer
Rugged Enterprise Server 200 Installation Guide
2.1.7.4 Replacing the Memory Riser Assembly ................................... 2-27
2.1.8 Audio Module Assembly ......................................................................... 2-29
2.1.8.1 Removing the Audio Module Assembly .................................. 2-29
2.1.8.2 Replacing the Audio Module Assembly ................................... 2-30
2.1.9 NVRAM/TOD Assembly ........................................................................ 2-31
2.1.9.1 Removing the NVRAM/TOD Assembly .................................. 2-31
2.1.9.2 Replacing the NVRAM/TOD Assembly .................................. 2-32
2.1.10 DC-to-DC Converter Assembly .............................................................. 2-33
2.1.10.1 Removing the DC-to-DC Converter Assembly ........................ 2-33
2.1.10.2 Replacing the DC-To-DC Converter Assembly ....................... 2-34
2.2 VME I/O Boards .................................................................................................. 2-35
2.2.1 Removing a VME Board ......................................................................... 2-36
2.2.2 Replacing a VME Board .......................................................................... 2-36
2.3 Hard-Disk Drives ................................................................................................. 2-37
2.3.1 Removing a Hard-Disk Drive .................................................................. 2-37
2.3.2 Replacing a Hard-Disk Drive .................................................................. 2-37
2.4 CD-ROM Drive ................................................................................................... 2-39
2.4.1 Removing a CD-ROM Drive ................................................................... 2-39
2.4.2 Replacing a CD-ROM Drive ................................................................... 2-39
2.5 Power Supplies .................................................................................................... 2-41
2.5.1 Removing a Power Supply ...................................................................... 2-41
2.5.2 Replacing a Power Supply ....................................................................... 2-41
2.6 Server Assembly Fans ......................................................................................... 2-43
2.6.1 Removing the Server Fans ....................................................................... 2-44
2.6.2 Replacing the Server Fans ....................................................................... 2-45
2.6.3 Removing and Replacing the Server Fan Filter ....................................... 2-46
2.7 VME I/O Fan Tray ............................................................................................... 2-47
3. Configuring Your System ............................................................................................. 3-1
3.1 Introduction ............................................................................................................ 3-1
3.2 Server Configuration .............................................................................................. 3-2
3.2.1 RES-204 Server Checklist ......................................................................... 3-2
3.3 VME I/O Configuration ......................................................................................... 3-2
3.3.1 RES-204 VME I/O Checklist .................................................................... 3-2

vii
Themis Computer
Table of Contents
4. Managing Your System ................................................................................................ 4-1
4.1 Sun Management Software .................................................................................... 4-1
4.2 Themis Management Applications ........................................................................ 4-2
4.2.1 Power Supply Status LEDs ........................................................................ 4-2
4.2.2 VME DC Power Voltage Monitoring ........................................................ 4-4
4.2.3 Cooling System Monitoring and Control ................................................... 4-4
4.2.3.1 Server Subsystem Fans ............................................................... 4-4
4.2.3.2 VME I/O Subsystem Fans .......................................................... 4-5
4.2.3.3 Power Supply Fan ....................................................................... 4-7
4.2.4 System Air Flow Monitoring ..................................................................... 4-7
4.3 Status/Alarm Monitoring and Control ................................................................... 4-8
4.3.1 Front-Panel Status LEDs ........................................................................... 4-9
4.3.2 VME Buffer/Alarm Jumper-Pin Configurations ..................................... 4-10
4.4 VME-Bridge Card Jumper-Pin Configurations ................................................... 4-12
5. Alarm Monitoring ......................................................................................................... 5-1
5.1 Monitoring Power Supplies ................................................................................... 5-2
5.2 Monitoring Cooling Devices ................................................................................. 5-2
5.3 Monitoring the VME IO Subsystem ...................................................................... 5-2
5.3.1 Air Flow ..................................................................................................... 5-2
5.3.2 Temperature Sensors .................................................................................. 5-2
5.3.3 VME Backplane DC Voltage .................................................................... 5-3
5.3.4 User Interface I/O ...................................................................................... 5-3
5.3.4.1 Input Signals ............................................................................... 5-3
5.3.4.2 Output Signals ............................................................................. 5-3
5.3.4.3 Connectors .................................................................................. 5-4
5.4 VME Buffer/Alarm Card Registers ....................................................................... 5-5
5.4.1 LED Control/Status Register: Address Offset 0x00 ................................. 5-6
5.4.2 Air Flow Status Register: Address Offset 0x04 ........................................ 5-6
5.4.3 User Input Status Register: Address Offset 0x08 ..................................... 5-7
5.4.4 Relay Control Register: Address Offset 0x0c ........................................... 5-7
5.4.5 PS1 / PS2 / PS3 Status Register:
Address Offset 0x10 / 0x14 / 0x18 ............................................................ 5-8
5.4.6 DC Control/Status Register: Address Offset 0x1c ................................... 5-8

viii Themis Computer
Rugged Enterprise Server 200 Installation Guide
5.4.7 Thermal Sensor Control/Status Registers:
Address Offset 0x20, 0x24, 0x28 ............................................................ 5-10
5.4.8 VME Fans Control/Status Register:
Address Offset 0x2c ................................................................................. 5-11
5.4.9 Revision/ID Register: Address Offset 0x30 ........................................... 5-12
5.4.10 Interrupt Enable Register: Address Offset 0x34 ..................................... 5-13
5.4.11 Interrupt Status Register: Address Offset 0x38 ...................................... 5-14
5.5 VME Bridge Card Registers ................................................................................ 5-16
5.5.1 Server Temperature Sensor Auxiliary Register
(Address 1ff.f172.0000) ........................................................................... 5-16
5.5.2 Server Warning Temperature Flag Register
(Address 1ff.f170.0000) ........................................................................... 5-16
5.5.3 VME Buffer/Alarm Card Interrupt Control Register
(Address 1ff.f170.4000) ........................................................................... 5-17
5.5.4 Server Shutdown Temperature Flag Register
(Address 1ff.f170.2000) ........................................................................... 5-17
5.5.5 Server Air Flow Interrupt Register
(Address 1ff.f170.6000) ........................................................................... 5-17
5.5.6 Server Fan Status Register
(Address 1ff.f100.0000) ........................................................................... 5-18
5.6 Address map ........................................................................................................ 5-19
5.6.1 Alarm Monitoring User Interface ............................................................ 5-20
5.7 Specific OBP variables ........................................................................................ 5-23
5.8 Register Address Map Summary ......................................................................... 5-24
Appendix A. Regulatory and Safety Compliance Statements ...................................... A-1
A.1 FCC and DOC Class Notices ................................................................................ A-2
A.1.1 FCC Class A Notice .................................................................................. A-2
A.1.2 DOC Class A Notice - Avis DOC, Classe A ............................................ A-2
A.2 VCCI Statement .................................................................................................... A-3
A.3 Declaration of Conformity .................................................................................... A-4
A.4 Regulatory Compliance Statements ...................................................................... A-5
A.5 Agency Compliance .............................................................................................. A-7
A.6 German Acoustic Compliance .............................................................................. A-7
A.7 Safety Agency Compliance Statement ................................................................. A-8

ix
Themis Computer
Table of Contents
Appendix B. Rugged Enterprise Server 200Model Specifications ...............................B-1
B.1 Model RES-204 .....................................................................................................B-1
B.1.1 Physical Specifications .............................................................................B-1
B.1.2 Electrical Specifications ............................................................................B-2
B.1.3 Environmental Requirements ....................................................................B-3
Appendix C. Connector Signal and Pinout Assignments ..............................................C-1
C.1 Power Connectors ..................................................................................................C-2
C.2 Serial Ports COM1 and COM2 ............................................................................C-11
C.3 UltraSCSI Connector ...........................................................................................C-12
C.4 Parallel Port Connector ........................................................................................C-16
C.5 Keyboard/Mouse Connector ................................................................................C-17
C.6 Twisted-Pair Ethernet Connector .........................................................................C-18
C.6.1 TPE Cable-Type Connectivity .................................................................C-18
C.6.2 External UTP-5 Cable Lengths ................................................................C-19
C.7 Audio Connectors ................................................................................................C-19
C.8 UPA Graphics Card Connectors ..........................................................................C-20
C.8.1 Expert3D Graphics Card ..........................................................................C-21
C.8.1.1 Video Output Port .....................................................................C-21
C.8.1.2 Stereo Output Port ....................................................................C-22
C.8.1.3 External Video Synchronization Port .......................................C-23
C.8.2 Creator3D Graphics Card ........................................................................C-23
C.8.3 Elite3D Graphics Card .............................................................................C-23
Index ........................................................................................................................I-1

xThemis Computer
Rugged Enterprise Server 200 Installation Guide