Thermaltake ATX 12V 2.2 User manual

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
~ Embedded Socket and
Modularized Cable Management ~
ATX 12V 2.2 & EPS 12V 2.91
Fan
14cm
www.thermaltake.com [email protected]
2007 Thermaltake Technology Co.,Ltd. All Rights Reserved.
C
E161451
Toughpower
CableManagement 1200W
TM
297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Table of contents
1.Introduction 01
03
05
12
15
17
18
19
20
06
01
2.Product Features
3.Components Check
4.Connectors & Modularized Cable
Management
5.Installation
6.+12V Rail Distribution and PCI-E
Connectors
7.SPEC Table
8.Other Specification
9.Trouble Shooting
10.Contact Us
1. Introduction
We live up to the promise of Thermaltake logo in our unending
quest for excellence. Shall you have any suggestion or
comments, please access our website:
Http://www.thermaltake.com
or e-mail to:
[email protected]
We appreciate your kindly feedback and you will receive the
prompt response from our customer service team.
Please take the time in familiarizing yourself with the power
supply, its connectors and the contents of this manual before
proceeding with the installation of the power unit. You will need
a Philips crosshead screwdriver, perhaps your PC case manual
and most certainly your motherboard manual.
Should you have any questions regarding the content of the
manual, please contact Thermaltake directly. Failure to follow
the proper procedures may cause severe bodily harm or PC
component damage.
1.1 Statement
297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
1.2 Warnings and Cautions
2. Product Features
1.2.1 Do not pull the AC power cord when the power supply is
in use or the damages to the components will occur.
1.2.2 Do not store the Power Supply in high humidity and high
temperature environment.
1.2.3 When usin
power supply under testing conditions where the power
supply unit is not installed in a PC with its components,
please follow the steps below:
1) Please take a paper clip and untwist it.
2) Make sure the power supply unit is in the "OFF"
position.
3) Locate the 20+4 pin motherboard connector from the
power supply unit.
4) Plug one side of the paper clip into the green wire hole.
5) Plug the other side of the paper clip into any of the
black wire holes.
6) Turn on the PSU to see if the power supply fan(s)
turn(s) on.
1.2.4 High voltages exist in the power supply. Do not open the
power supply case unless you are an authorized service
technician or electrician.
1.2.5 All warrantees and guarantees shall be voided should
there be a failure to comply with any of the warnings and
cautions covered in this manual.
g Toughpower Cable Management 1200W
2.1 NEW 8 pin PCI-E Connector
Toughpower 1200W power supplies come with three of the
latest 8-pin PCI-E connectors required for the next
generation NVIDIAand ATI graphics cards. These new
defined 8-pin connectors are downward compatible with
the existing 6-pin PCI-E connectors with an 8 pin to 6 pin
converter. Thus, with the included three 6-pin/8-pin
connectors, Toughpower 1200W support up to three high-
end graphic cards.
2.2 Excellent Efficiency (up to 87%)
Toughpower 1200W provide excellent efficiency and hence
reducing energy consumption. That in return reduces
customers electricity bill.
2.3 140mm Ball-Bearing Fan
The 140mm ball bearing fan effectively increases the
airflow inside the PSU and decreases the ambient
temperature.
2.4 Extremely good voltage regulation ( 3%)
This feature allows tighter load regulation ( 3%) than other
power supplies ( 5%) and increase system voltage
stability.
2.5 MTBF > 120,000 hours (Highly reliable)
120,000 hours of MTBF (Mean Time between Failures)
goes above and beyond all ATX specifications.
02 03
297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
4 mounting screws
8
One AC Input power cord 7
2Three sets ofwire w/ 8pin
PCI-E connector
3Three sets ofwire w/
6pin PCI-E connector
4Two setsof wires w/5pin
SATA connector
5Two setsof wire w/4pin
peripheral connector
6
User manual
1
One Toughpower1200W
power supply unit(w/one
20+4pin main power
connector, one4+4pin
+12V power connector, and
one 8pin powerconnector)
3. Components Check
2.6 Four Independent +12V rails
Four independent +12V rails are provided to support the
high-end graphic card and PC system.
2.7 Cable Management
Cable Management enables users to remove unused
cables and significantly improves the airflow in the chassis.
2.8 Industrial grade components (capacitor,
transformer, etc)
All components are specially designed for industrial
environment and extreme conditions.
2.9 Hi-Tech Black Coating
With special Hi-Tech Black coating, Toughpower 1200W
PSUs looks professional, elegant and unique.
2.10 High +5VSB Output
Built-in higher +5VSB (from 2A to 3.5A(PS-ON status))
supports up to 12 USB devices. Also, even the system is
power off, USB devices can still be charged by the 3A
sustained output.
04 05
297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
4. Connectors & Modularized
Cable Management
4.1 Connectors
4.1.1Main Power Connector (20+4 pin)
Support the latest ATX 12V 2.2 system motherboard
12
11
10
9
8
7
6
5
4
3
2
1
24
23
22
21
20
19
18
17
16
15
14
13
Voltage
+3.3V
+3.3V
COM
+5V
COM
+5V
COM
PWR_ON
+5Vsb
+12VDC
+12VDC
+3.3 V
Voltage
+3.3 V
-12 V
COM
PS_ON#
COM
COM
COM
N/C
+5 V
+5 V
+5 V
COM
Color
Orange
Orange
Black
Red
Black
Red
Black
Purple
Yellow
Yellow
Orange
Color
Orange
Blue
Black
Green
Black
Black
Black
N/C
Red
Red
Red
Black
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Gray
4.1.2 CPU Connector (4+4 pin)
Support both dual CPU and single CPU systems by
simply combining (8 pin) or splitting (4 pin X 2) the
connectors
4.1.3 CPU Connector (8 pin)
Support the latest 8 pin Quad Core system motherboard
Color Signal Pin
Black
Black
Black
Yellow
Yellow
COM
COM
COM
1
2
3
4
5
6
Black COM
+12 DCV
Yellow
7
8
+12 DCV
+12 DCV
+12 DCV
Yellow
4
3
2
1
5
6
7
8
Color Signal Pin
Black
Black
Black
Yellow
Yellow
Yellow
GND
GND
GND
1
2
3
4
5
6
Black GND
+12 DCV
Yellow
7
8
+12 DCV
+12 DCV
+12 DCV
06 07
297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
4.1.4 PCI-E Connector (8 pin)*
Support next generation 8 pin sockets on high-end
graphic cards and can support the existing 6 pin sockets
by connecting to the 8 pin to 6 pin converter.
Color Signal Pin
Yellow
Yellow
Yellow
Black
Black
+12VDC
+12VDC
+12VDC
1
2
3
4
5
6
Black GND
GND
Black
7
8
GND
GND
GND
Black
4.1.5 PCI-E Connector (6 pin)*
Support the latest high-end graphic cards with 6 pin
socket
Color Signal Pin
Yellow 12VDC 1
Yellow 12VDC 2
Yellow 12VDC 3
Black COM 4
Black COM 5
Black COM 6
4.1.6 SATAConnector (5 pin)
Support the new generation high-speed SATAdevices
Yellow +12VDC 1
Black COM 2
Red +5VDC 3
Black COM 4
Orange +3.3 VDC 5
Color Signal Pin
4.1.7 Peripheral Connector (4 pin)
Support IDE/SCSI (HDD/CD/DVD..etc) devices
Color Signal Pin
Yellow
Black
Black
Red
+12VDC
COM
COM
+5VDC
1
2
3
4
1
4
*A 6pin & a8 pin PCI-Econnectors can beconnected to thesame graphic cardif there are
two 6 pinsockets or both8 pin socketand 6 pinsockets available onthe card. Pleaserefer to
Section 6.2 formore information.
08 09
297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
4.1.8 Floppy Disk Connector (4 pin)
Support Floppy Disk and some other additional devices
Color Signal Pin
Red
Black
Black COM
COM
1
2
3
4
+12VDC
Yellow
+5VDC
4.2 Modularized Cable Management:
Users can optimize the cables arrangement within the chassis
by using only what users need. This feather increases the
airflow and reduces the overall ambient temperature within the
chassis, also improves the overall look and tidiness of the
system.
Embedded Socket and Modularized Cable
Management Design:
PCI-Express
Connector
SATA, Peripheral, and
Floppy Connector
10 11
297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
5. Installation Steps
To prevent electrical shocks, please disconnect the power cord
from your existing power supply unit. Toughpower 1200W
Power Supply has automatic voltage selector which will
automatically change to 100V-240V PSU.
StepStepStep 1
12
3
After install the power supply unit into the chassis and then
connect the 20+4-pin main power cable to motherboard 20pin
or 24 pin socket.
StepStepStep 2
Connect the 4+4-pin/8-pin +12V auxiliary power connector to
the motherboard. (Users can use either 4 pins or 8 pins,
depending on the motherboard. Please check with the
motherboard user's manual.)
StepStepStep 3
Connect the 6 pin/8 ping PCI-Express connector to your
graphic card if needed. (Notice: Before the connection,
please refer to Section 6.2 for more information.)
2
1
12
3
StepStepStep 4
Connect the 4 pin power connector to peripheral devices such
as DVD-Burner, hard drive, and etc. In addition, a user can
connect the 3-pin floppy power connector to connect the floppy
drive.
12 13
297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
2
If there are S-ATA hard disk drives present, there are also
Serial ATA connectors available.
1
6. +12V Rail Distribution &
PCI-E Connectors
6.1. +12V Rail Distribution
W0133 1200W
24 pin +12V
4+4 pin +12V
8 pin +12V
Peripheral & Floppy
S-ATA
6 pin Modular PCI-E
6 pin Modular PCI-E
6 pin Modular PCI-E
8 pin Modular PCI-E
8 pin Modular PCI-E
8 pin Modular PCI-E
12V1
12V2
12V2, 12V3
12V1
12V1
12V3
12V3
12V4
12V3
12V4
12V4
6.2. PCI-E Connectors and +12V Rails
Distribution
Please carefully read the table and suggestions below when
connecting the 6 pin/8 pin connectors to your graphic card(s),
especially when there are more than one PCI-E sockets
available on your card(s).
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297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Please be noticed that when trying to connect more than one
connector to a graphic card, it is strongly recommended to
choose the connectors from exactly the same +12V rail.
6 pin 6 pin 6 pin 8 pin 8 pin 8 pin
12V3
12V4
XXX
XXX
7. SPEC Table
Model
W0133
SPECIFICATION
Power
Dimension
Switches
PFC
Cooling System
Noise
P. G. Signal
Efficiency
INPUT
Input Voltage
Input Frequency Range
MTBF
Input Current
Hold-up Time
1200W
200mm(L)x160mm(W)x86mm(H)
ATX Logic on-off additional power rockerswitch
Active PFC (PF> 0.9)
140mm Fan, 2300RPM 10%
16 dBAat 1300 RPM
100-500 ms
up to 87%
16ms
115 VAC ~ 230 VAC
47 ~ 63 H z
120,000 hrs minimum(at 25 )
15A
OUTPUT
Max/Min *1
Regulation *2
Ripple & Noise Output
+12V1
+12V4
+12V2
+12V3
+5V
+3.3V
-12V
+5Vsb
Total Power 1200W
20A/1A +3,-3% 120mV 600W
600W
250W
9.6W
17.5W
120mV
120mV
120mV
50mV
50mV
50mV
120mV
+3,-3%
+3,-3%
+3,-3%
+3,-3%
+3,-3%
+3,-5%
+10,-10%
36A/1A
20A/1A
36A/1A
30A/0.5A
30A/0.5A
0.8A/0A
3.5A/0A
*1. +5Vsb operate at 3.5A max load base on PS-ON mode. If PS-OFF +5Vsb only operate at 3A max load.
*2. Add 0.1uF and 10uF capacitors across output terminal during ripple & noise test.
ENVIRONMENT
Operating Temp.
Storage Temp.
Operating Humidity
Storage Humidity
10 to 50
-20 to 70
20% to 90%, non-condensing
5% to 95%, non-condensing
PROTECTION
DC rail Trigger Point/Range
Over Voltage Protection
Over Current Protection
Under Voltage Protection
Short Protection All output to GND
+3.3V trip point
+5.0V trip point
+12.0V trip point
+3.3V
+5.0V
+12V1 & +12V2
+12V3 & +12V4
+3.3V trip point
+5.0V trip point
+12.0V trip point 8.5 Vmin
3.3 Vmin
2.0 Vmin
39A ~55A
22A ~35A
33A ~50A
33A ~50A
15.6 Vmax
4.5 Vmax
7.0 Vmax
Peak Power 1300W
16 17
297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
8. Other Specification
8.1 Inrush Current:
55A max. when AC input 115Vac at 25 cold start.
110Amax. when AC input 230Vac at 25 cold start.
8.2 Power Efficiency
80%(min.) at full load(typical) and 115Vac input.
8.3 CE Requirements
8.3.1 Conducted EMI
1. Meet FCC: ClassB
2. Meet CISPR 2 2: ClassB
3. Meet BSM I: ClassB
8.3.2 Safety Standards
1.Meet CUL (U L 6095 0 )
2.Meet TUV En60950
3.Meet CB (IE C 950)
4.Meet CE
8.3.3 Harmonic
Meet IEC1000-3- 2, Class D
9.Trouble Shooting
Condition 1:
No DC output. The fan or fans are motionless. Check:
1-1 Is the AC inlet plug firmly plugged into the PSU inlet
socket?
1-2 Is the wall socket, extension power cord, power strip
or surge protector in use, fully functional and wall
power switch turned ON ?
1-3 Is the Main Board socket (20+4 pin) plug fully and
firmly inserted?
Condition 2:
The fan or fans began rotating and then stopped. The
system hangs without proceeding any further. Check:
2-1 Are the peripheral connectors firmly plugged into
accessory devices, such as the main hard drive, CD
ROM, etc?
2-2 If a plug has been inadvertently connected in an off-
set or reversed position, unplug the AC power source,
reconnect the offending connectors and then wait for
30 seconds before replug in the AC power source and
try again.
Note: If thepower supply is still unable topower up after following the
above instruction, pleasesend the unit back to yourdealer or retailer
for after salesservice.
18 19
297X 210 mm

Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
Toughpower
CableManagement 1200W ATX12V 2.2 & EPS 12V 2.91 Version
10. Contact us
For further technical supports or general inquiries,
please contact us at:
Toll Free: [phone]
Email: [email protected]
Thermaltake Europe B.V.
Tel:[phone]
Email: [email protected]
Thermaltake Beijing Co.Ltd.
Tel:[phone]/3189 ext.16
Email: [email protected]
Thermaltake Australiaand
New Zealand Pty Ltd
Tel:[phone]
Email: [email protected]
Thermaltake Japan Inc.
Email: [email protected]
Thermaltake Technology USA
20
297X 210 mm