Thermaltake ATX 12V 2.2 User manual

-Tough Atomic Energy
Build for the Extreme-
-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V Version ATX 12V 2.2 Version& EPS 12V
Revision A 2005.09
www.thermaltake.com [email protected]
2006 Thermaltake Technology Co.,Ltd. All Rights Reserved.
C
- Tough Atomic Energy
Build for the Extreme -
ATX 12V 2.2 & EPS 12V
Fan
14cm
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V Version ATX 12V 2.2 Version& EPS 12V
Table of contents
1. Introduction
2. Components Check
3. Installation
3.1 Warnings and Cautions
3.2 Installation Steps
4. Product Specification
4.1 Output Specification
4.2 Toughpower 750W Power Supply
4.3 Other Specification
4.4 Protection
4.5 Environment
4.6 Hi-Pot (Input / Output isolation)
4.7 CE Requirements
5. Trouble Shooting
6. Cable Retail Package
01
04
05
05
06
07
07
10
12
12
13
13
13
14
15
Toughpower 750W Toughpower 750W
We live up to the promise of Thermaltake logo in
our unending quest for excellence.
Shall you have any suggestion or comments,
please access our web site :
http://www.thermaltake.com
or e-mail to :
[email protected]
we appreciate your kindly feedback and you will
receive the prompt response from our customer
service team.
Thank you for choosing a quality Thermaltake
Toughpower 750W PC Power Supply. We trust that
you will find it providing you with many years of service.
Thermaltake Technologies delivers most solid line of
power supplies built to specifically towards high-end
systems for utmost PC system performance. The leader
in thermal solutions defines Tough as being "able to
withstand great strain and stress without tearing or
breaking" same with their newest and latest line of
ToughPower power supplies.
-Independent voltage circuit
Voltage won't fluctuate and influence each rails. The
particular design for +3.3V, +5V, and +12V that offers
unflappable current delivery under heavy load and
makes voltage output more stable.
1. Introduction
01
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V Version ATX 12V 2.2 Version& EPS 12V
03
02 Toughpower 750W Toughpower 750W
Toll Free: [phone]
Email: [email protected]
Thermaltake Technology USA
Thermaltake Europe B.V.
Tel:[phone]
Email: [email protected]
Tel:[phone]/3189 ext.16
Email: [email protected]
Thermaltake Beijing Co.Ltd.
Thermaltake Australia and New Zealand Pty Ltd
Tel:[phone]
Email: [email protected]
Thermaltake Japan Inc.
Email: [email protected]
Should you have any questions regarding the
aforementioned steps, please contact Thermaltake directly.
Failure to follow the proper procedures may cause severe
bodily harm or PC component damage.
For Support or General Inquiries, please contact us at:
Please take the time in familiarize yourself with the
power supply, its connectors and the contents of this
manual before proceeding with the installation of the
power unit. You will need a Phillips crosshead
screwdriver, perhaps your PC case manual and most
certainly your motherboard manual.
-Extremely good voltage regulation (¡Ó3%)
-Industrial grade components (capacitor,
transformer, etc)
-High reliability: MTBF > 120,000 hours
-Extend warranty: 3 years
Most power supplies has only one group regulation choke
with three windings. However, the Toughpower takes on
a different approach. The three (+3.3V, +5V, +12V) rails
are all separate rails with individual windings. This
feature allows the rails to have a tighter load regulation
(3% or better) than the other power supplies. This
feature also helps system voltage stay steady.
The key feature of the Toughpower is the usage of the
highest quality components possible. Therefore,
Toughpower allows the users to enjoy performance
without worrying about the reliability.
Toughpower features an extremely long MTBF (Mean
Time Between Failures): 120,000 hours; which goes
above and beyond all ATX specifications.
With our high quality and solid circuit designs, we are
confident to provide three years of warranty instead of
the one-year industrial standard period.
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V Version ATX 12V 2.2 Version& EPS 12V
05
04
3. Installation
3.1.1 Do not pull the AC power cord when the power supply is in
use or else damage to components will result.
3.1.2 Do not store the Power Supply in a high humidity and high
temperature environment.
3.1.3 When using an ATX type power supply under testing
conditions where the power supply unit is not installed in a
PC with its components, please follow the steps below:
1)Please take a paper clip and untwist it.
2)Make sure the power supply unit is in the "OFF" position.
3)Locate the 20 or 24 pin motherboard connector from the
power supply unit.
4)Plug one side of the paper clip into the green wire hole.
5)Plug the other side of the paper clip into any of the black
wire holes.
6)Turn on the PSU to see if the power supply fans turn on.
3.1.4 High voltages exist in the power supply. Do not open the
power supply case unless you are an authorized service
technician or electrician.
3.1.5 All warrantees and guarantees shall be voided should there
be a failure to comply with any of the warnings and cautions
covered in this manual.
3.1 Warnings and Cautions
2. Components Check
1
2
750W power supply unit
Mounting screws
3
One AC Inputpower cord
Toughpower 750W Toughpower 750W
4
User manual
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V Version ATX 12V 2.2 Version& EPS 12V
07
06
4. Product Specification
PCI Express Connector (6 pin)
Main Power Connector
12
11
10
9
8
7
6
5
4
3
2
1
24
23
22
21
20
19
18
17
16
15
14
13
Voltage
+3.3 V
+3.3 V
COM
+5 V
COM
+5 V
COM
PWR_ON
+5 Vsb
+12 V3
+12 V
+3.3 V
3
Voltage
+3.3 V
-12 V
COM
PS_ON#
COM
COM
COM
N/C
+5 V
+5 V
+5 V
COM
Color
Orange
Orange
Black
Red
Black
Red
Black
Purple
Yellow
Yellow
Orange
Color
Orange
Blue
Black
Green
Black
Black
Black
N/C
Red
Red
Red
Black
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Color Signal Pin
Yellow 12V DC 1
2
Yellow 12V DC 2
2
Yellow 12V DC
23
Black COM 4
Black COM 5
Black COM 6
Gray
4.1 Output Specification
3.2 Installation Steps
To prevent electrical shocks, please disconnect the power cord
from your existing power supply unit. Toughpower 750W PSU has
automatic Voltage Selector which will automatically change to
100V-240V.
Installation Steps
3.2.1 Disconnect the power cord from your old power supply.
3.2.2 Follow your computer case manual and disassemble the case.
3.2.3 Disconnect all the power connectors from the motherboard
and from the peripheral devices such as case fans, hard
drives, floppy drives. etc.
3.2.4 Remove the existing power supply from your computer case
and replace it with your new Thermaltake Toughpower
750W PSU.
3.2.5 Connect the power connectors to the motherboard and
peripheral devices (refer to the rest of this manual to match
the various one-way key-locked connectors to the
motherboard and accessories).
3.2.6 Connect the 6-pin PCI Express connector to PCI Express
graphic card if you need.
Note: Please read the user manual supplied with your graphic card
for detail usage instructions.
3.2.7 Close the computer case.
3.2.8 Make sure your power supply switch is on "OFF" position,
and connect the supplied power cord to your Thermaltake
Toughpower 750W PSU.
Toughpower 750W Toughpower 750W
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V Version ATX 12V 2.2 Version& EPS 12V
09
08
Serial ATA Power Connector (5 pin)
Floppy Disk Connector(4 pin)
Color Signal Pin
Red
Black
Black COM
COM
1
2
3
4
+12V4DC
Yellow
+5VDC
1
2
3
4Color Signal Pin
Yellow +12V DC
13
Yellow +12V DC 4
1
Black COM 1
Black COM 2
+12V connector (4 pin)
Toughpower 750W Toughpower 750W
Peripheral Connector (4pin)
Color Signal Pin
Yellow
Black
Black
Red
+12V4DC
COM
COM
+5VDC
1
2
3
4
1
4
+12V Connector (8pin)
4
3
2
1
5
6
7
8
Color Signal Pin
Black
Black
Black
Yellow
Yellow
Yellow
COM
COM
COM
1
2
3
4
5
6
Black COM
+12 DCV
Yellow
7
8
+12 DCV
+12 DCV
+12 DCV
Yellow +12VDC
41
Black COM 2
Red +5VDC 3
Black COM 4
Orange +3.3 VDC 5
Color Signal Pin
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V Version ATX 12V 2.2 Version& EPS 12V
11
10
Technology Features
Total Output Connector
Cable Application
Features:
4.2 Touhgpower 750W PSU Specification
-Complies with ATX 12V2.2 & EPS 12V version.
-SLI, CrossFire , and Dual Core CPU ready.
-Next generation four +12V rails(12V1, 12V2, 12V3, 12V4) supports
high-end graphic card and PC system (combined loading of 60A).
-Independent Voltage Circuit: offers unflappable current delivery under
heavy load and makes voltage output more stable.
-Active Power Factor Correction (PF>0.99) and high efficiency (up to 85%).
-Extremely good voltage regulation (¡Ó3%): provides steady voltage for
system.
-Industrial grade components
(capacitor, transformer, etc)
-High reliability:
MTBF>120,000 hours.
-Mirror effect housing and
reliable 14cm ball-bearing
fan.
-Protections: Over Current,
Over Voltage, and
Short-Circuit protection.
-Safety / EMI Approvals: CE,
CB, TUV, FCC, UL, CUL, and
BSMI certified.
up to 85%
16 ms
90VAC - 264VAC
Active PFC
750 Watts
SPECIFICATION
16cm(L)x15cm(W)x8.5cm(H)
100VAC / 10A max.
200VAC / 5A max.
INPUT
DIMENSIONS
W0117
16 dBA at 1300 RPM
2.6 kg
ATX Logic on-off additional power
rocker switch
Black
14cm Fan
SPEED: 1900 RPM(+10%~-10%)
DIMENSION: 140 X 140 X 25 mm
AIR FLOW: 82 CFM
TEMP. AUTO CONTROL
100-500 ms
+5V 7.0 Vmax
+3.3V 4.5 Vmax
+12V 15.6 Vmax
47 - 63 Hz
P/N
Maximum Power
Color
Switches
PFC
(Power Factor
Correction)
Cooling System
Noise
P. G. Signal
Over Voltage
Protection
Recycle AC
to Reset
Unit Size
Net Weight
Input Voltage
Input
Frequency
Range
Input Current
Hold-up Time
Efficiency
Toughpower 750W Toughpower 750W
OUTPUT
Load
Reg.
+3%
- 3%
Min.
Load
0.5A
Max.
Load
30A
Voltage
+3.3V +5V +12V1
+5VSB
+12V2+12V3+12V412V
28A 18A 18A 18A 18A 0.8A 3.0A
2.0A 1.0A 1.0A 1.0A 1.0A 0A 0A
+3%
- 3% +3% - 3 % +5%
- 3%
+3%
- 3 % +3%
- 3 % +3% - 3 % +9%
- 5%
Ripple
& Noise
50
mV 50 mV 120 mV 120 mV 120 mV 120 mV 120 mV 50 mV
Reak
Load
3.5A
-------
All cables withblack cable sleeving
Optimum air-flow in thechassis
Quad +12V Rails and EPS Structure Mirror Effect
Housing
Six S-ATA
Connectors Silent 140mm Fan
X1 X1 X1
24-pin
Main Connector
8-pin +12V
Power Connector
4-pin +12V
Power Connector
X8 X2 X6 X2
4-pin Peripheral
Power Connector
4-pin Floppy Drive
Connector
5-pin S-ATA
Connector
6-pin PC Express
Connector
Intelligent Cable Management:
Noise Preventive Silicon Pad -Effectively
reduces vibration noise by as muchas 80%
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V Version ATX 12V 2.2 Version& EPS 12V
13
12 Toughpower 750W Toughpower 750W
4.3 Other Specification
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.3.8
4.3.9
Inrush Current:
o
55A max. when AC input 115Vac at 25 C cold start.
o
110A max. when AC input 230Vac at 25 C cold start.
Power Efficiency:
80% (min.),up to 85%
115VAC - Full load 80%
230VAC - Full load 85%
Power Factor:
PF>0.9
Note:
The continuous total output power is 750W max.
The combined power of +5V and +3.3V is 180W max.
Peak currents may last up to 12 seconds with not more
than one occurrence per minute.
Total combined +12V output load not exceed 60A.
Hold-Up Time:
16msec (minimum) at 80% of full load at 230Vac input.
Power Good Delay:
100-500 msec.
Power Fail Delay:
>1 msec.
Turn-On Delay Time:
2000 msec max.
Rise Time:
20ms max at full load.
4.4 Protection
When OCP,OVP or short protectionis triggered, the mainoutputs will
be latched off.The main outputs canbe reset by cyclingthe DC remote
on/off or AC power. +5Vsb output isauto recovery when fault
condition removed.
4.4.1 Over CurrentProtection
Not over 240VA for every output voltage.
4.4.2 Over VoltageProtection
+3.3V output 4.5 Vmax
+5.0V output 7.0Vmax
+12.0V output 15.6 Vmax
4.4.3 Short Protection
All output to GND.
4.5 Environment:
ooo
4.5.1 Operating Temp. 10 C to +40C (+50 C for 750W series)
oo
4.5.2 Storage Temp. -20 C to +70C
4.5.3 Operating Humidity20% to 90%, non-condensing
4.5.4 Storage Humidity5% to 95%, non-condensing
4.5.5 Operating Altitude0 to 10,000 feet
4.5.6 Storage Altitude0 to 50,000 feet
4.6 Hi-Pot:(Input/Output isolation)
4.6.1 Primary to Secondary
4242Vdc for 1 minute
4.6.2 Insulation Resistance
Primary toear thground 500Vdc, 50M ohms Min.
4.7 CE Requirements
4.7.1 ConductedEMI
1. Meet FCC: ClassB
2. Meet CISPR 22:Cla ssB
3. Meet BSMI: ClassB
4.7.2 SafetyStandards
1. Meet CUL (UL 6095 0)
2. Meet TUV EN60950
3. Meet CB (IEC 950)
4.MeetCE
5. Meet CCC
4.7.3 Harmonic
Me etIEC1000-3- 2,Cla ss D
O
4.7.4 MTBFat 25 C(demonstrated)
Over 120Khr s
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V Version ATX 12V 2.2 Version& EPS 12V
6. Cable Retail Package(Optional)
4pin - 8pin 20pin - 24pin
Plastic
Black
Adaptor Cable
Plastic
Red
(A)4pin-8pin (B)20pin-24pin
P/N:A2169 PSU Adaptor Cable
Specification
(A)
Model
Weight
Cable
sleeving
color
Dimension
(mm)
Connector
type
Material
Voltage
(B)
Adaptor Cable
193mm 198mm
16 g 58 g
12 V 3.3V,5V,+12v,-12V
5. Trouble Shooting
Condition 1:
No DC output. The fan or fans are motionlessCheck:
1-1 Is the AC inlet plug firmly plugged into the PSU inlet
socket?
1-2 Is the wall socket, extension power cord, power strip
or surge protector in use, fully functional and wall power
switch turned 'ON'?
1-3 Is the Main Board socket (24pin) plug fully and firmly
inserted?
Condition 2:
The fan or fans began rotating and then stopped. The system
hangs without proceeding any further.
Check:
2-1 Are the peripheral connectors firmly plugged into
accessory devices, such as the main hard drive, CD ROM
, etc?
2-2 If a plug has been inadvertently connected in an off-set or
reversed position, unplug the AC power source, reconnect
the offending connectors and then wait for 30 seconds
before replug in the AC power source and try again.
Note:
If the power supply still cannot or is still unable to power up
after following the above instruction, please send the unit back
to your dealer or retailer for after sales service.
Toughpower 750W Toughpower 750W 15
14
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V Version ATX 12V 2.2 Version& EPS 12V
Toughpower 750W Toughpower 750W
Note Note
17
16
170 X 140 mm