Thermaltake W0158 User manual

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Power Express 650W PSU Power Express 650W PSU
Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express
Toughpower
Power Express 650W
www.thermaltake.com [e-mail]
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User's M anual > >
Thermaltake Power Express 650W Power Supply
Patent Design
M292102
170 X 140 mm170 X 140 mm
W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU
Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express
Table of contents
1. Introduction ------------------------------------
2. Components Check -----------------------
3. Installation
3.2 Installation Steps ------------------------
4. Product
Specification
4.1 Output Specification ---------------------
5. ----------------------------
Trouble Shooting
01
03
04
04
08
10
12
12
12
4.3 Other Specification --------------------- -
4.4 Protection --------------------------------
4.5 Environments -----------------------------
15
3.1 Installation Loop ------------------------
4.2 Power Express 650W -------------------
13
13
4.6 Hi-Pot:(Input/Output isolation) --------
4.7 EMI & Safety -----------------------------
170 X 140 mm170 X 140 mm
W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU
Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express
We live up to the promise of Thermaltake logo in
our unending quest for excellence.
Shall you have any suggestion or comments,
please access our web site :
http://www.thermaltake.com
or e-mail to :
[email protected]
we appreciate your kindly feedback and you will receive
the prompt response from our customer service team.
Thank you for choosing a quality Thermaltake Toughpower
Power Express 650W PC Power Supply. We trust that you
will find it providing you with many years of service.
You can always find a Thermaltake Toughpower Power
Express 650W PC Power Supply that is suitable for all of
your modern PC power needs.
Please take the time in familiarize yourself with the power
supply, its connectors and the contents of this manual
before proceeding with the installation of the power unit.
You will need a Phillips crosshead screwdriver, perhaps
your PC case manual and most certainly your
motherboard manual.
1. Introduction
01 02
1.2.1 Do not pull the AC power cord when the power supply is in
use or else damage to components will result.
1.2.2 Do not store the Power Supply in a high humidity and high
temperature environment.
1.2.3 High voltages exist in the power supply. Do not open the
power supply case unless you are an authorized service
technician or electrician.
1.2.4 All warrantees and guarantees shall be voided should there
be a failure to comply with any of the warnings and cautions
covered in this manual.
1.1 Introduction 1.2 Warnings and Cautions
170 X 140 mm170 X 140 mm
W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU
Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express
3 Installation
3.1 Installation Loop
03 04
One AC
Input power cord
4
1
2. Components Check
Power Express 650W
power supply unit
One 24-pin Adapter and
2-pin PS_on Connector
5
Slot Cover
6Wire Protector 7
4 mounting screws
8
3.2 Installation Steps
StepStepStep 1
Ground yourself to removeany static by brieflytouching your PC case
and then, disconnectthe power cordfrom your main power supply.
StepStepStep 2
Follow your computercase manual anddisassemble the case.
StepStepStep 3
Remove two frontdrive bay andinsert the Power Express 650W
into the drivebay.
<Note> Please be sureto bolt on all4 screws to securethe power supply inthe
chassis. (Some chassis hastool-free installation for 5.25"devices, so you don't
need 4 screws toinstall Power Express 650Wfor those chassis.)
MB
Power
Socket
Main Power Supply
Dual Graphic Cards
AC Powercord
Two 6-pin PCI-E
connectors
2Two 8-pin PCI-E
connectors
3
User manual
9
Power Express 650W
170 X 140 mm170 X 140 mm
W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU
Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express
StepStepStep 4
Connect Power Express650W to themain power supply unit by the24-
pin adapter and2-pin PS_on connector.
a. Connect the 24-pinadapter to the motherboard24-pin socket.
b. Connect the24-pin connector to the main power supply and the
2-pin PS_on connector to Power Express 650W.
b. Slightly pushthe AC power cord (white connector side) through the
slot until thewhite connector is completely inside the case.
c. Put thewire protector and slot cover on the cable and assemble
them by pushingthe wire protector into the slot cover.
<Note> Be sure thewire protector and slotcover are inside thechassis after
the assembling.
12
12
StepStepStep 5
Connect the ACpower cord through thePCI-slot.
a. Remove oneof the expansion slot cover.
12
12
d. Screw theslot cover on the case.
05 06
170 X 140 mm170 X 140 mm
W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU
Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express
4.1 Connecors
4. Connectors & Cables
07 08
StepStepStep 6
Connect the 6pin or8pinPCI-E connector to yourgraphic cards.
StepStepStep 7
Turn on thePower Express 650W. It willnot activate untilthe main
power supply isturned on.
<Note> On the faceplate of the PowerExpress 650W, thereare 3 LED displays
showing the status ofthe Power on, +12V1,and +12V2 respectively.
12
11
10
9
8
7
6
5
4
3
2
1
24
23
22
21
20
19
18
17
16
15
14
13
Voltage
+3.3 V
+3.3 V
COM
+5 V
COM
+5 V
COM
PWR_ON
+5 Vsb
+12 V1
+12 V1
+3.3 V
Voltage
+3.3 V
-12 V
COM
PS_ON#
COM
COM
COM
N/C
+5 V
+5 V
+5 V
COM
Color
Orange
Orange
Black
Red
Black
Red
Black
Purple
Yellow
Yellow
Orange
Color
Orange
Blue
Black
Green
Black
Black
Black
N/C
Red
Red
Red
Black
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Gray
24-pin adapter and Ps_on Control Connector (2 pin)
Connector:
Molex 39-01-2040 or
equivalent
Color Signal Pin
Black COM 1
2
Green PS_ON
12
PCI-E Connector (8 pin)
Color Signal Pin
Yellow
Yellow
Yellow
Black
Black
+12V
+12V
+12V
1
2
3
4
5
6
Black
Black
7
8
Black
COM
COM
COM
COM
COM
170 X 140 mm170 X 140 mm
W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU
Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express 1009
PCI-E connector (6 pin)
Color Signal Pin
Yellow +12V 1
Yellow 2
Yellow 3
Black COM 4
Black COM 5
Black COM 6
+12V
+12V
8 pin PCI-Eto 6 pin PCI-E converter Enable 8pin PCI-E connector
connect to the graphiccard that only has6pin PCI-E socket.
- Support NVIDIA SLI & other multi-GPU technologies.
- TWO 6-pin & TWO 8-pin PCI-Express connectors support up to
four graphic card setup.
- Excellent and stable output
maximize the performance of
the graphic card(s).
- Share the load and increase
the life of the main power
supply.
- Money Saver: save your money
for not purchasing a new high-
end power supply.
- Three LED display: red LED for
power, two green LED for 12V1
and 12V2.
- Great reliability: MTBF >
100,000 hours.
- Protections: Short-Circuit ,
Over Voltage Protection, and
Over Current protections.
- Safety / EMI Approvals: UL,
CUL, TUV, CB, FCC, and CE
certified.
Color
16ms
100~240VAC
(Range:90VAC~264VAC)
INPUT
Input Voltage
Input
Frequency
Range
Input Current
Hold-Up Time
Net Weight
PFC (Power
Factor
Correction)
Maximum Power
SPECIFICATION
18.5cm(L)x14.8cm(W)x8.4cm(H)
Unit Size
DIMENSIONS
Over Current
Protection
Cooling System
Switches
9A Max.
INPUT
DIMENSIONS
P/N W0158
1.32 kg
Dual 8 cm Fan:
SPEED:3100 RPM(+/-10%)
DIMENSION:80 x 80 x 25 mm
AIR FLOW: 39.6 CFM
TEMP. AUTO CONTROL
+12V1 35A~45A
+12V2 35A~45A
ATX Logic on-offadditional
power rocker switch
47 ~ 63 Hz
Features:
4.2 Power Express 650W Specification
Less than 30db in average
650 Watts
(Peak Load: 750Watts)
High-tech Black
Active PFC
Noise
Efficiency 80% at full load
8-pin to 6-pin PCI-EConverter
170 X 140 mm170 X 140 mm
W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU
Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express
Technology Features
1211
Connectors
24-pin adapter: to
connect main PSU &
MB & Power Express
6-pin and 8-pin PCI-E
connectors: Support
multi-GPU technology
2-pin PS_on connector:
Receive Signal from
Main PSU for synchronal
Power ON/OFF.
Elegant
Appearance
3 LEDs indicate
power on, +12V1,
and +12V2
AC power cord:
connect through
the PCI-Slot.
OUTPUT
Voltage
Max. Load
Min. Load
Total
Output Power 650W
+12V1
30A
0.1A
+12V2
30A
0.1A
4.4 Protection:
If the power supply protection (OCP, OVP, or Short Protection) latches
off all main outputs, reset the PSU by cycling remote on/off control or
AC power.
4.4.1 Over CurrentProtection
+12V1 : 35A~45A
+12V2 : 35A~45A
4.4.2 Over Voltage Protection
+12.0V output 14.2+- 1.00V
4.4.3 Short Protection
All output to GND.
4.5 Environment:
4.5.1 Operating Temp. 0 C to +50 C
4.5.2 Storage Temp. -20 C to +60 C
4.5.3 Operating Humidity C
4.5.4 Storage Humidity 5% to 95%, C
4.5.5 Operating Altitude 0 to 10,000 feet
4.5.6 Storage Altitude 0 to 50,000 feet
10% to 90%, non-condensing at 40
non-condensing at 50
4.3 Other Specification
4.3.1 Inrush Current:
60A max at 25 cold start
4.3.2 Power Efficiency:
80% (min.) at full load,115Vac and 230Vac input.
4.3.3 Hold-Up Time:
16ms (minimum) at 80% of full load, at 230AC input.
4.3.4 Rise Time:
100ms max at full load.
4.3.5 MTBF at25 C(demonstrated)
100KHrs minimum
C
170 X 140 mm170 X 140 mm
W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU
Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express 1413
4.7 EMI & Safety
4.7.1 Conducted EMI
1. Meet FCC: Class B
2. Meet CISPR 22: Class B
4.7.2 Safety Standards
1. Meet UL/CUL
2. Meet TUV
3. Meet CB
4. Meet CE
4.6 Hi-Pot: (Input/Output isolation)
4.6.1 Primary to Secondary
4.6.2 Insulation Resistance
Primary to earth ground 500Vdc, 50M ohms Min.
Primary to secondary 1800Vac for 3 secs
Note: The power supply needs to be coupled with PC system
for operation.
Condition 1: No DC output. The fan or fans are motionless
Check:
1-1 Is the AC inlet plug firmly plugged intothe PSU inlet
socket?
1-2 Is the wall socket, extension power cord, power strip
or surgeprotector in use, fully functional and wall power
switch turned 'ON'?
1-3 Is the Main Board socket (20+4pin) plug fully and firmly
inserted?
Condition 2: The fan or fans began rotating and then stopped.
The system hangs without proceeding any further.
Check:
2-1
2-2 If a plug has been inadvertently connected in an off-set or
reversed position,unplug the AC power source, reconnect
the offendingconnectors and then wait for 30 seconds
before replugin the AC power source and try again.
Note:
If the power supply is still unable to power up after
following the above instruction, please send the unit back to
your dealer or retailer for after sales service.
Are the connectors firmly andcorrectly plugged into 4-pin
PS_on control connector or graphic cards?
170 X 140 mm170 X 140 mm
W0158_Power Express 650W_ _A07092101

>> >>>> >>
Power Express 650W PSU Power Express 650W PSU
Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express
Should you have any questions regarding the
aforementioned steps, please contact Thermaltake
directly. Failure to follow the proper procedures may
cause severe bodily harm or PC component damage.
For Support or General Inquiries, please contact us at:
Thermaltake Technology USA
Toll Free: [phone]
Email: [email protected]
Thermaltake Europe B.V.
Tel:[phone]
Email: [email protected]
Thermaltake Beijing Co.Ltd.
Tel:[phone]/3189 ext.16
Email: [email protected]
Thermaltake Australia and New Zealand Pty Ltd
Tel:[phone]
Email: [email protected]
Thermaltake Japan Inc.
Email: [email protected]
1
2
3
4
5
5. Trouble Shooting
15
170 X 140 mm170 X 140 mm
W0158_Power Express 650W_ _A07092101