Thermo Scientific System I Owner's manual

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http://www.thermoscientific.com/tc
Product Service Information, Applications
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Thermo Scientific
System I
Heat Exchanger
Thermo Scientic Manual P/N 013564
Rev. 03/04/2013
Installation
Operation
Basic Maintenance

Visit our Web site at:
http://www.thermoscientific.com/tc
Product Service Information, Applications
Notes, MSDS Forms, e-mail.
Voice Info: [phone]
Thermo Scientific
System I
Heat Exchanger
Thermo Scientic Manual P/N 013564
Rev. 03/04/2013
Installation
Operation
Basic Service

Thermo Fisher Scientic
25 Nimble Hill Road
Newington, NH 03801
Tel : [phone] or
[phone]
Fax : [phone]
www.thermoscientic.com/tc
Statement of Copyright
Copyright © 2013 Thermo Fisher Scientic. All rights reserved.
This manual is copyrighted by Thermo Fisher Scientic.
Users are forbidden to reproduce, republish, redistribute, or resell any materials from this manual in either
machine-readable form or any other form.
Sales, Service, and Customer Support
25 Nimble Hill Road
Newington, NH 03801
Tel: [phone]
Sales: 8:00 am to 5:00 pm
Service and Support: 8:00 am to 6:00 pm
Monday through Friday (Eastern Time)
Fax: [phone]
service.tc.us@thermosher.com
Dieselstrasse 4
D-76227 Karlsruhe, Germany
Tel : [phone]
Fax : [phone]
info.tc.de@thermosher.com
Building 6, No. 27
Xin Jinqiao Rd., Shanghai 201206
Tel : [phone]
Fax : [phone]
info.china@thermosher.com

Table of Contents
PREFACE Compliance ............................................................................................ 2
WEEE/RoHS.......................................................................................... 2
After-saleSupport................................................................................... 3
Unpacking .............................................................................................. 3
Warranty................................................................................................. 3
Out of Box Failure................................................................................... 3
Feedback ............................................................................................... 3
SECTION I
Safety Warnings ................................................................................................ 4
SECTION II
GeneralInformation Description ............................................................................................. 5
Specifications ......................................................................................... 5
SECTION III
Installation Site......................................................................................................... 6
FacilityWaterRequirements................................................................... 6
ElectricalRequirements.......................................................................... 6
PlumbingRequirements .......................................................................... 7
Fluids ..................................................................................................... 7
WaterQualityStandardsandRecommendations.................................... 8
FillingRequirements ............................................................................... 9
PumpPurging......................................................................................... 9
SECTION IV
Operation StartUp .................................................................................................. 10
TemperatureAdjustment......................................................................... 10
SECTION V
Special Features LowLevelFluidMonitor........................................................................... 11
HighTemperatureMonitor....................................................................... 11
EXTERNALINTERLOCKContacts.......................................................... 11
SECTION VI
Maintenance and
Service ServiceContracts ................................................................................... 12
Cleaning ................................................................................................. 12
Algae ...................................................................................................... 12
PumpStrainer ........................................................................................ 12
PressureReliefValveAdjustment ........................................................... 13
PumpLubrication.................................................................................... 13

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SECTIONVII
Troubleshooting Checklist................................................................................................. 15
ServiceAssistance ................................................................................. 16
TechnicalSupport .................................................................................. 16
SECTIONVIII
Diagrams FlowDiagram ......................................................................................... 17
DimensionalDrawings ............................................................................ 18
SECTION IX
Warranty

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Preface
Compliance
Products tested and found to be in compliance with the requirements defined in the EMC
standards defined by 89/336/EEC as well as Low Voltage Directive (LVD) 73/23/EEC can be
identified by the CE Mark on the rear of the unit. The testing has demonstrated compliance with
the following directives:
LVD, 73/23/EEC Complies with IEC/EN61010-1
EMC, 89/336/EEC IEC/EN61326-1
For any additional information, refer to the Declaration of Conformity that shipped with the unit.
WEEE/RoHS
This product is required to comply with the European Union’s Waste Electrical & Electronic
Equipment (WEEE) Directive 2002/96/EC. It is marked with the following symbol:
Thermo Fisher Scientific has contracted with one or more recycling/disposal companies in each
EU Member State, and this product should be disposed of or recycled through them. Further
information on Thermo Fisher Scientific’s compliance with these Directives, the recyclers in
your country, and information on Thermo Scientific products which may assist the detection of
substances subject to the RoHS Directive are available at:
www.thermofisher.com/WEEERoHS

- 3 -
After-saleSupport
Thermo Fisher Scientific is committed to customer service both during and after the sale. If you
have questions concerning the operation of your unit, contact our Sales Department. If your unit
fails to operate properly, or if you have questions concerning spare parts, contact our Customer
Service Department. Before calling, please obtain the following information:
- BOM number
- Serial number
-Softwareversion
The BOM and serial number are on a label on the rear of the unit.
Unpacking
Retain all cartons and packing material until the unit is operated and found to be in good
condition. If the unit shows external or internal damage contact the transportation company and
file a damage claim. Under ICC regulations, this is your responsibility.
Warranty
Units have a warranty against defective parts and workmanship for one full year from date of
shipment. See back page for more details.
Out of Box Failure
An Out of Box Failure is defined as any product that fails to operate in conformance with sellers
published specifications at initial power up. The unit must be installed in accordance with
manufacturer's recommended operating conditions within 30 days of shipment from the seller.
Any Temperature Control product meeting the definition of an Out of Box Failure must be
packed and shipped back in the original packaging to Thermo Fisher Scientific for replacement
with a new unit; Seller to pay the cost of shipping. Customer must receive a Return Material
Authorization (RMA) from Thermo Fisher prior to shipping the unit.
Feedback
We appreciate any feedback you can give us on this manual. Please e-mail us at
[email protected]. Be sure to include the manual part number and the revision date
listed on the front cover.

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Section I Safety
Warnings
Make sure you read and understand all instructions and safety precautions
listed in this manual before installing or operating your unit. If you have any
questions concerning the operation of your unit or the information in this
manual, contact our Sales Department (see After-sale Support).
Observe all warning labels.
Never remove warning labels.
Never operate damaged or leaking equipment.
Never operate the unit without cooling fluid in the reservoir.
Always turn off the unit and disconnect the line cord from the power
source before performing any service or maintenance procedures.
Always empty the reservoir before moving the unit.
Always turn off the unit and disconnect the line cord from the power
source before moving the unit.
Never operate equipment with damaged line cords.
In addition to the safety warnings listed above, warnings are posted through
out the manual. These warnings are designated by an exclamation mark
inside an equilateral triangle with text highlighted in bold. Read and follow
these important instructions. Failure to observe these instructions can result
in permanent damage to the unit, significant property damage, or personal
injury or death.

- 5 -
Section II General Information
Description
The System I Liquid to Liquid Heat Exchanger uses building recirculating
or tap water as the secondary cooling medium to remove heat from the
cooling fluid in the closed recirculation loop.
The unit consists of a heat exchanger, recirculation pump, PVC reservoir,
and an analog temperature controller.
Specifications
Temperature Range +5°C to +35°C
Temperature Stability ±1.0°C
Cooling Capacity
50 Hz or 60 Hz at +20°C 14 kW/47768 BTU
Heat Removal
Pumping Capacity
60 Hz 3.0 gpm @ 60 psi (11.4 lpm @ 4.1 bar)
50 Hz 2.5 gpm @ 42.6 bar (9.4 lpm @ 2.9 bar)
Reservoir Volume
Gallons 1.0
Liters 3.8
UnitDimensions
(H x W x D)
Inches 25½ x 14¼ x 20½
Centimeters 64.7 x 36.2 x 52.1
Unit Weight
Pounds 90
Kilograms 43.5
20
16
12
8
4
1 2 3 4 5 6 Flow Rate (gpm)
Heat Removal (kilowatts)
0.5 3.5 7.5 12.5 18 25 Pressure Drop (psi)*
5 10 15 20 Flow Rate (lpm)
+10°C T
Specifications obtained using water as the recirculating fluid and using water as a coolant on
secondary loop, at nominal operating voltage. Other fluids, process temperatures, ambient
temperatures, altitude, or operating voltages will affect performance. Specifications subject to
change. Heat load removal is based on a 10°C difference between the temperature of the
cooling water supply (house water) and the cooling fluid as it leaves the System unit.
*Pressure drop indicates the minimum pressure differential pressure between the facility
water inlet and outlet to achieve the corresponding facility water flow rate
(Pressureinlet - Pressureoutlet = Pressuredrop).