Thermo Scientific System IV Owner's manual

Visit our Web site at:
http://www.thermoscientific.com/tc
Product Service Information, Applications
Notes, MSDS Forms, e-mail.
Voice Info: [phone]
Thermo Scientific
System IV
Heat Exchanger
Thermo Scientic Manual P/N U00682
Rev. 03/04/2013
Installation
Operation
Basic Maintenance

Visit our Web site at:
http://www.thermoscientific.com/tc
Product Service Information, Applications
Notes, MSDS Forms, e-mail.
Voice Info: [phone]
Thermo Scientific
System IV
Heat Exchanger
Thermo Scientic Manual P/N U00682
Rev. 03/04/2013
Installation
Operation
Basic Maintenance

Thermo Fisher Scientic
25 Nimble Hill Road
Newington, NH 03801
Tel : [phone] or
[phone]
Fax : [phone]
www.thermoscientic.com/tc
Sales, Service, and Customer Support
25 Nimble Hill Road
Newington, NH 03801
Tel: [phone]
Sales: 8:00 am to 5:00 pm
Service and Support: 8:00 am to 6:00 pm
Monday through Friday (Eastern Time)
Fax: [phone]
service.tc.us@thermosher.com
Dieselstrasse 4
D-76227 Karlsruhe, Germany
Tel : [phone]
Fax : [phone]
info.tc.de@thermosher.com
Building 6, No. 27
Xin Jinqiao Rd., Shanghai 201206
Tel : [phone]
Fax : [phone]
info.china@thermosher.com
Stafford House
1 Boundary Park
Hemel Hempstead, Hertfordshire HP2 7GE
United Kingdom
Phone: [phone]
Fax: [phone]
Statement of Copyright
Copyright © 2013 Thermo Fisher Scientic. All rights reserved.
This manual is copyrighted by Thermo Fisher Scientic.
Users are forbidden to reproduce, republish, redistribute, or resell any materials from this manual in either machine-
readable form or any other form.

-1-
System IV Liquid to Liquid Heat Exchanger
Instruction and Operation Manual
Table of Contents
PREFACE
Compliance ............................................................................................ 3
WEEE/RoHS .......................................................................................... 3
After-sale Support ................................................................................... 4
Warranty ................................................................................................. 4
Unpacking .............................................................................................. 4
Out of Box Failure................................................................................... 4
SECTION I
Safety
Warnings ................................................................................................ 5
SECTION II
GeneralInformation
Description ............................................................................................. 6
Specifications ......................................................................................... 6
SECTION III
Installation
Site......................................................................................................... 7
Facility Water Requirements................................................................... 7
Electrical Requirements .......................................................................... 8
Voltage Selection ................................................................................... 8
Plumbing Requirements .......................................................................... 8
Fluids ..................................................................................................... 9
Filling Requirements ............................................................................... 10
Auto Refill Device (Optional) .................................................................... 10
Flow Control ........................................................................................... 10
Auto Restart ........................................................................................... 10
SECTION IV
Operation
Start Up .................................................................................................. 11
Temperature Controller ............................................................................ 12
Tune Loop ............................................................................................... 13

-2-
SECTION V
Maintenance & Service
Service Contracts ................................................................................... 14
Facility Water Strainer ............................................................................ 14
Algae ...................................................................................................... 14
Fault Interlock Contact............................................................................ 14
Configuration ........................................................................................... 15
Voltage Selection ................................................................................... 15
Fuses ..................................................................................................... 15
Phase Rotation ....................................................................................... 15
Pump Motor Overload Protector.............................................................. 16
Displaying Software Version ................................................................... 16
SECTION VI
Troubleshooting
Error Codes ............................................................................................ 17
Service Assistance ................................................................................. 18
Technical Support ................................................................................... 18
SECTION VII
Diagrams
Flow Diagram .......................................................................................... 19
Rear View ............................................................................................... 20
APPENDIX
Water Quality Standards and Recommendations .................................... 21
SECTION VIII
Warranty ............................................................................................................... 22

- 3 -
Preface
Compliance
Products tested and found to be in compliance with the requirements defined in the EMC
standards defined by 89/336/EEC as well as Low Voltage Directive (LVD) 73/23/EEC can be
identified by the CE Mark on the rear of the unit. The testing has demonstrated compliance with
the following directives:
LVD, 73/23/EEC Complies with IEC/EN61010-1
EMC, 89/336/EEC IEC/EN61326-1
For any additional information, refer to the Declaration of Conformity that shipped with the unit.
WEEE/RoHS
This product is required to comply with the European Union’s Waste Electrical & Electronic
Equipment (WEEE) Directive 2002/96/EC. It is marked with the following symbol:
Thermo Fisher Scientific has contracted with one or more recycling/disposal companies in each
EU Member State, and this product should be disposed of or recycled through them. Further
information on Thermo Fisher Scientific’s compliance with these Directives, the recyclers in
your country, and information on Thermo Scientific products which may assist the detection of
substances subject to the RoHS Directive are available at:
www.thermofisher.com/WEEERoHS

- 4 -
After-saleSupport
Thermo Fisher Scientific is committed to customer service both during and after the sale. If you
have questions concerning the operation of your unit, contact our Sales Department. If your unit
fails to operate properly, or if you have questions concerning spare parts, contact our Customer
Service Department. Before calling, please obtain the following information:
- BOM number
- Serial number
-Softwareversion
The BOM and serial number are on a label on the rear of the unit.
Unpacking
Retain all cartons and packing material until the unit is operated and found to be in good
condition. If the unit shows external or internal damage contact the transportation company and
file a damage claim. Under ICC regulations, this is your responsibility.
Warranty
Units have a warranty against defective parts and workmanship for one full year from date of
shipment. See back page for more details.
Out of Box Failure
An Out of Box Failure is defined as any product that fails to operate in conformance with sellers
published specifications at initial power up. The unit must be installed in accordance with
manufacturer's recommended operating conditions within 30 days of shipment from the seller.
Any Temperature Control product meeting the definition of an Out of Box Failure must be
packed and shipped back in the original packaging to Thermo Fisher Scientific for replacement
with a new unit; Seller to pay the cost of shipping. Customer must receive a Return Material
Authorization (RMA) from Thermo Fisher prior to shipping the unit.
Feedback
We appreciate any feedback you can give us on this manual. Please e-mail us at
[email protected]. Be sure to include the manual part number and the revision date
listed on the front cover.

-5-
Section I Safety
Warnings
Make sure you read and understand all instructions and safety precautions
listed in this manual before installing or operating your unit. If you have any
questions concerning the operation of your unit or the information in this
manual, contact our Sales Department (see After-sale Support).
Performance of installation, operation, or maintenance procedures other than
those described in this manual may result in a hazardous situation and may
void the manufacturer's warranty.
Observe all warning labels.
Never remove warning labels.
Never operate damaged or leaking equipment.
Never operate the unit without cooling fluid in the reservoir.
Always turn off the unit and disconnect the line cord from the power
source before performing any service or maintenance procedures, or
before moving the unit.
Always empty the reservoir before moving the unit.
Never operate equipment with damaged line cords.
Refer service and repairs to a qualified technician.
In addition to the safety warnings listed above, warnings are posted
throughout the manual. These warnings are designated by an exclamation
mark inside an equilateral triangle with text highlighted in bold print. Read
and follow these important instructions. Failure to observe these instruction
can result in permanent damage to the unit, significant property damage, or
personal injury or death.

-6-
Specifications obtained using water as the recirculating fluid and using water as a coolant on
secondary loop, +25C ambient condition, at nominal operating voltage. Other fluids, process
temperatures,ambient temperatures, altitude, or operating voltages will affect performance.
Specifications subject to change.
1. Heat load removal is based on a 10°C difference between the temperature of the cooling
water supply (house water) and the cooling fluid as it leaves the System unit.
2. Pressure drop indicates the minimum pressure differential pressure between the facility
water inlet and outlet to achieve the corresponding facility water flow rate
(Pressureinlet - Pressureoutlet = Pressuredrop).
3. If the pump trips or overloads it may be because the system pressure is too low or the
pump flow is too high. Contact our Customer Support.
4.Additional dimensions are shown on page 20.
Section II General Information
Description
The Thermo Scientific System IV Liquid to Liquid Heat Exchanger is
designed to remove heat from water-cooled instruments.
The unit consists of a heat exchanger, recirculation pump, stainless steel
reservoir and a microprocessor temperature controller.
Specifications
Temperature Range +5°C to +40°C
Temperature Stability ±1.0°C
Heat Removal1
Setpoint Coling Capacity 100 kW / 341200 BTU
Pumping Capacity3
60 Hz 50 gpm @ 60 psi (189.3 lpm @ 4.1 bar)
50 Hz 41.5 gpm @ 42.1 psi (157 lpm @ 2.9 bar)
Reservoir Volume
Gallons 6.5
Liters 24.6
UnitDimensions4
(H x W x D)
Inches 33¾ x 23.0 x 27.0
Centimeters 85.7 x 58.4 x 68.6
5 101520253035
120
100
80
60
40
20
HEAT REMOVAL (KW)
FACILITY FLOW RATE (GPM)
3 4 4.8 Pressure Drop (PSI)
2
+10°C T