Thermo Scientific 60i User manual

Model 60i
Quick Start Guide
Multi-Gas Analyzer
Part Number 106474-00
23Jul2009
Example of a Direct Extractive Continuous Emissions Monitoring System (CEMS)

2Model 60iQuick Start Guide Thermo Fisher Scientific
Carefully unpack and inspect the instrument in a non-condensing
environment (20-30 °C). Check for possible damage during shipment.
Remove packing material and any shipping screws. Remove any protective
plastic material from the case exterior. Check that all connectors and circuit
boards are firmly attached.
Setting up the analyzer includes connecting gas lines, making the data and
I/O connections, and making the power connections. Refer to Figure 1
through Figure 4 and Table 1.
Figure 1. Rear Panel Plumbing Connections for 60i Analyzer and 61i Calibrator
Table 1. Connecting Gas Lines
Step Action
1 Connect the sample line from the chiller/bypass pump to the SAMPLE bulkhead on the
rear panel. Ensure that the sample line is not contaminated by dirty, wet, or
incompatible materials. All tubing should be constructed of FEP Teflon®with an OD of
1/4-inch.
Note Sample gas must be filtered and dried when delivered to the analyzer. The filter
should have a nominal pore size of 1 micron or less and the dew point must be 2 °C to
8 °C. ▲
Note Gas must be delivered to the instrument at atmospheric pressure. Use an
atmospheric bypass plumbing arrangement if gas pressure is greater than atmospheric
pressure. ▲
Unpacking and
Inspection
Setup
To Probe Cal Line
Vent
Stack
Sample
Conditioner
Atmospheric
Bypass
Vent
Pump
Numbered Steps Described in Table 2-1
4
3
2
1
Vent
Bypass
Pump
From Probe Sample Line
Numbered Steps Described in Table 1

Thermo Fisher Scientific Model 60iQuick Start Guide 3
System includes 61i
Calibrator?
Cap CAL IN and CAL
OUT bulkheads
Step 2
Disable internal
solenoid valves
NY
Step 3
Step 4 Step 4
Step 1
Step Action
2 Connect umbilical calibration gas line to CAL OUT.
3 Connect the output from the 61i calibration manifold (span gases and zero air) to CAL
IN via ¼-inch tubing.
4 Connect the EXHAUST bulkhead to a suitable vent. The exhaust line should be ¼-inch
OD with an ID of 1/8-inch or greater. The length of the exhaust line should be less than
10 feet. Verify that there is no restriction in this line.
Note If calibration gases will not be introduced through the sample probe,
see the “Calibration” chapter in the “Model 60iInstruction Manual” for
alternative plumbing arrangement.▲
Figure 2. Flowchart of Setup for Systems with a 61i Calibrator

4Model 60iQuick Start Guide Thermo Fisher Scientific
To Vent
60i - Analyzer
Cal - In Cal - Out Sample - In Exhaust
Sample Pump (3 to 5 LPM) Water Slip
Sensor
2-Stage Chiller (Dew Point 5C)
Drain
Peristaltic
Pump
Teflon Filter
Probe Housing
Heated Probe Barrel
Calibration gas connections to manifold. All calibration gases are regulated to the same pressure. Usually 10 to 30 psi, depending on choice of capillary or needle valve used downstream.
Calibration Gas Manifold
Capillaries, or needle valve, restrict flow to 1.5 to 2.0 LPM for direct calibration or 5 to 6 LPM for system calibration.
Heated Sample Line
Calibration Line
Heated Particulate Filter
Figure 3. Model 60i Plumbing Configuration

Thermo Fisher Scientific Model 60iQuick Start Guide 5
Figure 4. Rear Panel Connectors
Data acquisition and external control are implemented through Ethernet,
RS-232 or a dedicated I/O system and analog outputs. If a dedicated I/O
system will be used, connections are made through terminal block PCB
assemblies with a D-Sub connector on one side and a series of screw
terminals on the other. Refer to the “Installation” chapter in the “Model
60iInstruction Manual” for detailed information on I/O configuration.
Refer to Figure 5 and Table 2 for information on analog outputs and the
most commonly used digital inputs. Refer to Table 3 for information on
optional analog current outputs and optional analog voltage outputs (I/O
expansion board 25-pin connector.)
The following terminal block PCB assemblies are available for iSeries
instruments:
●I/O terminal block PCB assembly, 37 pin (standard)
●D/O terminal block PCB assembly, 37 pin (standard)
●25-pin terminal block PCB assembly (included with optional I/O
Expansion Board)
Making Data and
I/O Connections
Component Side Viewed from Top of Board
1
24
12
13
Terminal Block
AC Power
Fan
61i Calibrator Connector
(optional)
Standard I/O
Optional 4-20mA Current Outputs
and Analog Voltage Inputs
Plumbing Connectors
62i Probe Control
(optional)
Ethernet
RS-232
/
485
Digital Outputs

6Model 60iQuick Start Guide Thermo Fisher Scientific
Figure 5. Pin Outs of Analog Voltage Outputs and Digital Inputs
Table 2. Default Analog Voltage Outputs and Digital Inputs (Left Side 37-Pin
Connector)
Rear Panel
Connector Pin
Terminal Block
Screw Number
Description Default
Assignment*
14 1 Analog Out #1 O2Conc.
33 3 Analog Out #2 CO2Conc.
15 5 Analog Out #3 CO Conc.
34 7 Analog Out #4 NOxConc.
17 9 Analog Out #5 SO2Conc.
36 11 Analog Out #6 None
16,18,19,35,37 2,4,6,8,10,12 Signal
Grounds
NA
1 13 Power Fail
(NC)
NA
20 14 Power Fail
(Com)
NA
21 15 Power Fail
(NO)
NA
3 16 TTL Input 1 Turn Pump Off
4 17 TTL Input 2 Trigger Blow Back
Pin 1
Pin 20 Pin 3: Digital Input Channel 1
Pin 4: Digital Input Channel 2
Pin 23: Digital Input Channel 3
Pin 24: Digital Input Channel 4 Pin 6: Digital Input Channel 5
Pin 25: Digital Input Channel 6 Pin 7: Digital Input Channel 7
Pin 22: Digital Ground
Pin 13: Digital Ground
Pin 14: Analog Channel 1
Pin 15: Analog Channel 3
Pin 33: Analog Channel 2
Pin 34: Analog Channel 4
Pin 36: Analog Channel 6 Pin 17: Analog Channel 5
Pin 20 Pin 1
Pin 37: Signal Ground
Pin 18: Signal Ground
Pin 19: Signal Ground

Thermo Fisher Scientific Model 60iQuick Start Guide 7
Rear Panel
Connector Pin
Terminal Block
Screw Number
Description Default
Assignment*
23 18 TTL Input 3 Zero IR Bench
24 19 TTL Input 4 Zero O2Sensor
13, 22 20, 24 Digital
Grounds
NA
6 21 TTL Input 5 Span Using Cyl 1
25 22 TTL Input 6 Span Using Cyl 2
7 23 TTL Input 7 Span Using Cyl 3
Note The pin numbers on the connector do not match the pin numbers on the terminal
blocks. ▲
*Note All channels are user definable. If any customization has been made to the analog
output configuration or TTL inputs, the default selections may not apply. Defaults shown
are for a fully-equipped analyzer. ▲
Table 3. Optional Analog Current Outputs and Analog Voltage Inputs (I/O
Expansion Board 25-Pin Connector)
Rear Panel
Connector Pin
Terminal Block
Screw Number
Signal Description
15 1 IOut1
13 2 Isolated ground
17 3 IOut2
16 4 Isolated ground
19 5 IOut3
18 6 Isolated ground
21 7 IOut4
20 8 Isolated ground
23 9 IOut5
22 10 Isolated ground
25 11 IOut6
24 12 Isolated ground
1 13 Analog_In1
2 14 Analog_In2
3 15 Analog_In3
4 16 Ground

8Model 60iQuick Start Guide Thermo Fisher Scientific
Rear Panel
Connector Pin
Terminal Block
Screw Number
Signal Description
5 17 Analog_In4
6 18 Analog_In5
7 19 Analog_In6
8 20 Ground
9 21 Analog_In7
10 22 Analog_In8
11 23 Ground
14 24 Ground
Before the power cord is connected, be sure that the front panel power
switch is OFF and be sure to verify that the local power matches the label
on the back of the analyzer.
WARNING The Model 60iis supplied with a three-wire grounded power
cord. Under no circumstances should this grounding system be defeated. ▲
Use the following procedure when starting the instrument.
1. Turn the power ON and allow two hours for the instrument to
stabilize.
2. Set instrument parameters such as operating ranges and averaging times
to appropriate settings. For more information about instrument
parameters, see the “Operation” chapter in the “Model 60iInstruction
Manual.”
3. Before beginning the actual monitoring, perform a calibration as
described in the “Calibration” chapter in the “Model 60iInstruction
Manual.”
Power Connections
Startup

Thermo Fisher Scientific Model 60iQuick Start Guide 9
Use the following procedure when shutting down the instrument.
1. Connect a clean air source to the SAMPLE connection and allow the
instrument to purge pollutants for at least 10 minutes.
2. Turn the power OFF.
3. Cover instrument gas ports when not in use.
IMPORTANT TIPS
●Do not pressurize the analyzer with sample.
●Do not allow liquids to enter the sample port.
●Do not expose the instrument to vibration or magnetic interference.
●Do not remove/adjust the small circular entrance or exit mirrors in the
optical bench.
●Use an external pump with atmospheric bypass dump to deliver the
sample gas to the instrument.
●Filter/condition sample stream. Sample dew point must be between
2 °C and 8 °C.
●Operate the instrument in a climate controlled environment
(15-30 °C).
●Set DHCP to OFF when changing the IP address. If DHCP is ON,
the instrument will respond with “Not Settable if DHCP is ON.” For
more information on DHCP, see the “Operation” chapter in the
“Model 60iInstruction Manual.”
Shutdown
DO NOT
DO

10 Model 60iQuick Start Guide Thermo Fisher Scientific
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