THERMOBILE IMAC 2000 PELLET User manual

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 1
THERMOBILE UK LTD
12, Buckingham Cl se
Bermuda Industrial Estate
Nuneat n, Warwickshire
CV10 7JT
Gr t-Brittannië
T [phone]
F [phone]
inf @therm bile.c .uk
www.therm bile.c .uk
THERMOBILE FRANCE sarl
3, rue Denis Papin
45240 LA FERTÉ ST. AUBIN
Frankrijk
T [phone]
F [phone]
inf @therm bile.fr
www.therm bile.fr
THERMOBILE INDUSTRIES V
K nijnenberg 80
4825 BD Breda Nederland
P stbus 3312
4800 DH Breda Nederland
Bedrijfsnummer: 3502
T [phone]
F [phone]
inf @therm bile.c m
www.therm bile.c m
THERMOBILE
IMAC 2000 PELLET
41.731.000

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 2
A
B
C
Fig 1
Fig
2
Fig
3
Fig
4

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 3

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 4
MAX OPERATING DISTANCE
20M
1) CONTAINER 10ft
2) MAULWURF
3) PELLET SUCTION HOSE
4) HEATER
7) PELLETSTORAGE
6)
AS
H
CONTAINER
5) EXHAUST FAN
8)
AIR HOSE
Fig 6

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 5
Fig 8
Installation exhaust fan.
In case no external thermostat is used the
cap must be placed in the connector as
shown.
Mounting the ash auger. Positioning and mounting the ash bin.
Fig 7
Fig 10
Fig 11

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 6
Air
Pellets
P wer Maulwurf
Air
Pellets
Refill c ntainer
Connecting the 10ft container to the temporary pellet storage
P wer t
maulwurf
Pellets fr m
10ft
c ntainer
Air t
10ft c ntainer
P wer
M unting the
Pellet slide
P wer pellet auger.
Pellet
Installation temporary pellet storage, connecting the Maulwurf, mounting the Pelletslide.
Fig 12
Fig 13
Fig 14

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 7
Contents
Safety instructions 8
Introduction 9
Preparations and main components. 10
Operation 11
Maintenance. 11
Troubleshooting 12
Spareparts 13
Technical information 13
Installation of accessories 13
EC Declaration of conformity 13
APENDIX 14

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 8
Preface
This manual contains the instructions for use of the convector heater shown on the cover.
The information in this manual is important for the correct and safe operation of the
convector heater.
Identification of the product (Fig. 1)
The identification plate is mounted on the side of the convector heater. The identification
plate contains the following information:
A Type of machine
B Production code
C Type of fuel
D Air output
E Net capacity (Hi)
F Voltage / frequency
G Current
H Fuel consumption
I Year of manufacture
J Serial number
Service and technical support
For information about the convector heater, please contact your dealer of the manufacturer.
Make sure you have the following information at hand: type and serial number of the
convector heater.
Warranty and liability
For warranty and liability, please refer to the general warranty conditions.
Environment
Note
The heater is made of various metals and synthetic materials. The heater also contains
electronic parts, which must be treated as electronic waste. Please contact your dealer for
further information.
Only applicable to the European Union
Waste disposal of electric & electronic equipment for business use.
For further information regarding the disposal of products for business use at the end of their
life span, please contact your dealer or distributor in your country. This product may not be
disposed of together with commercial waste or as commercial waste.
1 SAFETY INSTRUCTIONS
1.1 Pictograms used in the manual
Caution
Points to risk of damage to the equipment.
Warning
Points to a dangerous situation, which may result in death or serious injury.
Warning
Always switch off the power supply before carrying out any maintenance of repair work to the
convector heater!

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 9
Hot
Some surfaces may be hot! Wait until these parts have cooled down before carrying out any
maintenance.
Suggestions and tips to facilitate the necessary tasks or actions.
1.2 Lifting instructions (Fig. 2)
A Lifting hooks
B Shafts for lifting using a fork-lift truck
Warning
Do not use any unsuitable material for lifting the convector heater.
To find out the weight of the convector heater, refer to table C in the Appendix at the back of
this manual.
1.3 Icons on the burner (Fig. 3)
A Switch for manual turning on the ash auger.
B Burner connection
C Burner fixation
To take out the burner disconnect B and C.
1.4 Use this product for the purpose it was intended for
The convector heater was designed for the heating of tents, building sites, showrooms,
sports halls, storage sheds, workshops, round-the-clock projects, warehouses, greenhouses,
polytunnels, spray arrangements, and for the drying of agricultural produce and bulbs.
1.5 General instructions Warning
• Make sure to read this manual carefully before using the convector heater.
• Keep this document near the convector heater.
• Follow the procedures described.
• Do not lean on the convector heater.
• Keep at least 2 meters away from the exhaust opening of the convector heater.
• Make sure there is sufficient air for proper combustion.
• Make sure there is no highly flammable material near the convector heater.
• Make sure that the convector heater has cooled off sufficiently and that the plug has
been removed from the socket before carrying out any repair or maintenance work.
2 INTRODUCTION
2.1 Purpose
This convector heater is an indirectly fired heater with safety thermostat protection,
connections for a room thermostat, and a flue with rain cover.
The convector heater has been tested at sea level at a temperature of 20 C.
2.2 Working principle
Using the selection switch, the convector heater can be used in one of two ways:
• Position 1: the fan will switch on to supply ventilating air to the room only.
• Position 2: the burner will switch on, after which the fan will switch on as well, after a
short while. The hot air can be conveyed to the room to be heated by means of a system of
channels or tubes.

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 10
A room thermostat can be connected to the control cabinet. It can be used to control the
temperature in the room to be heated.
The external auger transports the pellets from a pellet container to the burner. The controller
board contains a microprocessor system that tests main safety components, monitors and
regulates the burning procedure, starts and stops the burner automatically according to the
heater temperature. A warm air element (electrical igniter) ignites the pellets. The start
procedure is designed to create a quick and smoke free ignition.
The burner starts burning when the heater temperature cools down and heater thermostat
switches on. Burner runs until the pre-set maximum heater temperature (switch-off
temperature) has been reached. After that burner stops safely burning procedure and goes
to waiting (stand by) status.
Main supply interruptions (blackouts) are taken care of by the control system. After a main
supply interruption burner stops safely burning and goes to stopped status. When a blackout
occurs, the burner ends safely burning process. If there is a safety risk, the burner switches
off.
2.3 Main components of the convector heater (Fig. 5)
A Flue connection
B Lifting hook
C Operating panel
D Socket
E Identification plate
F Connection for room thermostat
G Socket for power connection
H Fan motor
I Air inlet
J Fan
K Burner room
L Heat exchanger
M Shaft for lifting purposes
N Ash auger motor
O Ash auger
R Burner
S Auger switch (fig.xx A )
T Hot-air outlet
U Armature nut
V Thermostat sensor
2.4 Burner (Fig. 3)
Make sure to read the burner Manual carefully before using the convector heater
With this heater is it is easy to take out the burner for cleaning and servicing. To take out the
heater disconnect B and unscrew C.

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 11
2.5 Control panel(Fig. 4)
A Indicator light, blue: Ventilator is running
B Indicator light, white: Panel is live
C Indicator light, orange: Burner in operation
D Hour counter
E Digital thermostat
F Pushbutton with indicator light, red: Burner reset
G Indicator light, red: Ventilator overload
H Door lock
I Indicator light, red: High temperature
J Rotary switch for ventilator and burner:
-0: The convector heater is switched off
-1: The ventilator is running continuously
-2: Burner setting, after a set interval the ventilator will start automatically
-3: The ventilator is running continuously, burner in
2.6 Digital thermostat
The digital thermostat (E) has three functions:
• Ventilator thermostat:
The thermostat will switch on the main ventilator as soon as the convector heater has
reached the preset temperature. After switching off the convector heater, the
ventilator will continue to run. The ventilator will cool down the convector heater to
prevent damage by overheating. The ventilator will automatically stop.
• Burner thermostat:
The thermostat will stop the burner as soon as the temperature of the hot air has
risen too much. When the air temperature has dropped sufficiently, the thermostat will
turn on the burner again.
• Maximum thermostat:
The maximum thermostat will switch off the convector heater completely if an
overheating problem has occurred in the convector heater. The burner cannot be
switched on again until the thermostat has been reset by pressing the U key for two
seconds.
2.7 Accessories (Fig. 6 )
• Container 10ft
• Pelletstorage
• Ashcontainer
• Air supply hose (diameter 500 mm)
• Thermostat for room temperature
• Pellet transport hose
• Exhaust air fan

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 12
3 PREPARATIONS
Caution Make sure to always follow the local standards and guidelines.
3.1 Removing the packaging
1. Remove the packaging material from the convector heater.
2. Lift the convector heater to transport it to its location of use.
Caution Lift the convector heater according to the instructions (fig. 2).
3.2 Installation
1. Make sure the convector heater is level.
2. Connect the pellet storage to the burner.(See fig. 14). (See APPENDIX D for settings
suction unit.)
3. Connect the ash container to the heater.(See fig. 11).
4. Connect the exhaust air fan and flue to the heater.(See fig. 8).
5. Make sure there is sufficient distance between the wall and the air inlet. Minimum
distance is 1 m.
6. Ensure that the heated air is allowed to flow freely. The minimum distance between
the outlet and any obstacle is 5 m.
7. Check the ventilation surface: per kW, a surface area of 25 cm2 is required.
8. Check the connection of the room thermostat.
9. Make sure the convector heater is switched off. (See fig. 4.)
10. Check the power supply: refer to the identification plate.
11. Connect the convector heater to the socket of the electric power supply. The indicator
light “Panel live” is on (white).
12. If necessary, press pushbutton 'Reset burner', (See fig. 4.)
13. Reset the thermostat. (See fig. 4.)
Caution Use certified pellets only.
Certified pellets
ENplus
-
A1, ENplus
-
A2 EN
-
B
(EN14961-2)
Calorific value 4700-5100 kWh/ton
Bulk density ca 650-670 kg/m3
Volume of 1 ton 1.5-1.6 m³
Section 6-8 mm
Length 3-5 x diameter
Fines content (<3,2 mm) < 1%
Moisture content 8-10 %
Ash content < 3%
Ash fusion > 1100 c°
1000 L light oil ca 2000KG or 3 m³
1m³ Pellets 330L oil
5 kWh/kg Pellets 11,9 kWh/kg Oil
3.3 Starting up
To start up the heating:
1. Switch on suction unit
2. Switch the rotary switch to position 2. (See fig. 4.) The burner starts and produces
heat. After some time the ventilator switches on automatically.
3. Set the room thermostat.
To start up the ventilation:
1. Switch the rotary switch to position 1. See fig. (4). The fan will start up.

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 13
4 OPERATION
4.1 During operation Hot
Do not touch the flue and exhaust opening! The flue and exhaust opening will become hot
during operation!!
4.2 Switching off
To switch off the heating:
1. Switch the rotary switch to position “0”. The pellet supply will stop and the pellets that
are inside the heater will burn out.
Caution
After switching off the convector heater, the ventilator will continue to run. The ventilator will
cool down the convector heater to prevent damage by overheating. The ventilator will
automatically stop. Do not remove the plug from the socket until the fan has stopped
completely.
2. Remove the electrical plug.
To switch off the ventilation:
1. Switch the rotary switch to position “0”. (See fig. 4.)
2. Remove the electrical plug.
4.3 Transport after use
1. Switch off the convector heater and wait until the fan has stopped completely.
2. Switch off the power supply.
3. Remove the connection from the room thermostat and place the cap on the
thermostat connection.
4. Remove the air hoses.
5. Remove the flue and the exhaust air fan.
6. Remove the pellet supply hose.
7. Remove the ash container
0

Off.
arning: The fan can
still
start ventilating to prevent overheating
.
1  Ventilati n. Only the fan wil run.
2  Aut matic heating. The ventilati n will start if the temperaure exceeds 40°c.
3  Heating. Ventilati n will start immediately.
>40°c
>40°c

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 14
5 MAINTENANCE
5.1 Maintenance table
After each winter season, register any maintenance carried out in the table at the back of this
manual.
Description
Period
Check and clean burnerchamber and heat exchanger
2 times
a
week
2000 kg pellets
Check and clean exhaust air fan
2 times a week
2000 kg pellets
Check ash container and if necessary empty it.
Weekly
Check burner and clean burner
Every two
months
Hot
Do not touch the flue and air outlet! Wait until the flue and the air outlet have cooled down
sufficiently before carrying out any maintenance.
General Warning
Switch off the power supply before carrying out any repairs!

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 15
6 TROUBLESHOOTING
Make sure the electric power supply is switched off and the fuel tank is full, before you start
troubleshooting.
Warning Switch off the power supply before carrying out any repairs!
6.1 Troubleshooting table
Fault Cause Solution Action
The convector
heater does not
start up.
1
The convector heater is not live.
Check the electrical connections.
User
2 The burner is not working. Press the reset button in the operating
panel. See fig 4.
User
3 The thermostat has not been set
correctly.
Correct the settings. Dealer
4 The room thermostat is defective. Replace the thermostat. User
5 There is no cap on the thermostat
connection.
Replace the cap if the room thermostat is
not in use.
User
6 The pellet hose is not connected
correctly
Check Pellet hose User
7 The maximum thermostat is stopping
the convector heater.
Check (and correct) the air flow. Reset
the convector heater.
User
8 The digital combination thermostat is
defective.
Replace the combination thermostat. Dealer
9 The capacitor of the burner motor is
defective.
Replace the capacitor. Dealer
11 The exhaust air fan is not working. Check and clean the exhaust air fan User
12 The room thermostat has been
placed in the hot-air flow.
Install the room thermostat
away from the
hot-air flow.
User
13 The dooron the burnerside is not
closed correctly.
Check and close the door. User
14 The cleaning door in the
heatexchanger is not closed
correlctly .
Check and close the door. User
The fan is starting
up immediately.
13 The fan thermostat has not been set
correctly. Out 1.
Correct the settings. See malfunction 9. Dealer
The convector
heater is starting
up, but no flame is
forming.
14 The pellet auger is not working Check and correct User
15 The flame sensor is dirty or
defective.
Check the flame sensor and replace if
necessary. See Burner Manual.
Dealer
16 The exhaust air fan is not working
correctly
Check and clean the exhaust air fan User
17 Exhaust opening or flue connection
is in poor condition.
Connect the convector heater to a flue
that is in good condition. Correct the
connections.
User
18 The igniter is not working. Check and replace Dealer
The burner is
starting up poorly
(stutters).
19 There are problems in the burner
room or heat exchanger.
Clean the burner room and heat
exchanger, if necessary.
User
The convector
heater burns
intermittently.
21 The burner thermostat has not
been set correctly. Out 2.
Set the burner thermostat according to
the manufacturer's specifications.
Dealer
The convector
heater stops.
22
An overheating problem has occurred
in the convector heater.
Reduce the resistance at the outlet. User
Reset the thermostat. User
Contact the dealer if the error is repeated. Dealer

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 16
7 SPARE PARTS
We advise you to keep spare parts in stock. See the service manual for details.
8 TECHNICAL INFORMATION
• For technical specifications, refer to table A in the Appendix at the back of this
manual.
9 INSTALLATION OF ACCESSORIES
9.1 Exhaust air fan (Fig. 8)
The convector heater has to be connected to the exhaust air fan.
1. Slide the exhaust air fan in to the heat exchanger.
Caution
The flue should point upward. Do not let the flue point sideways. An angle of 45°is
acceptable; the length of the flue should be at least 1000 mm.
2. Place a rain cover (A) on the end of the flue.
9.2 Container 10ft and Pelletstorage (between-container ) (Fig. 13)
Pellets can be filled by a truck in the 10ft container. The 10ft container should be placed near
the road so it can be easily reached by the filling truck. The 10ft container is connected to the
Pelletstorage. The maximum distance between them is 20meters. It is important that the
Pellet storage is leveled correctly.
9.3 Ashcontainer (Fig. 11)
Set the Ashcontainer correctly.
9.4 Pellet transport hose and Pellet connection hose. (Fig.12,13,14 )
Between the 10ft container and the pellet storage the Pellet transport hose is connected.
This is a firm hose that can’t be blocked easily. The Pellet storage and the heater are
connected through the pellet connection hose this is a special melting hose the will melt
incase a fire occurs.
9.5 Air hose
Hoses may be connected to the exhaust opening of the convector heater to convey hot air
elsewhere.
Caution
Check the temperature resistance of the hose used.
Contact your dealer for information about the maximum resistance and the diameters of the
exhaust hoses, bends, manifolds and hose clamps.
9.4 Diameters of exhaust hoses
The outlet diameter of the IMAC 2000 s Pellet is Ø500mm.
9.5 Room thermostat
Refer to the instructions of the thermostat.
10 EC DECLARATION OF CONFORMITY
For the EC declaration of conformity, go to www.thermobile.nl.

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 17
APPENDIX A.
Product Specifications
.
The Pellet Heater operates according to specifications below.
Bruto Capacity, gross Leistung,
brutto, Vermogen
kW 120-160
Fuel consumption
Brandstofverbru
ik
Brennstoffverbrauch Kg/h 28
Air capacity Luchtopbrengst
Luftkapazität
High m³/h 10.000
Air capacity Luchtopbrengst
Luftkapazität
Low m³/h 12.500
Max counter pressure, max druck,
max tegendruk.
30m Ducting Pa 600
Delta T °c 56
Delta T °c 47
Power V3x400
Current Stroom Courant A 6.5
Frequentie Frequency Fréquence Hz 50
Fan thermostat, Ventilator Thermostat du ventilateur, °C 40
Brander thermostaat Burner Thermostat du brûleur °C 100
Maximaal thermostaat Maximal Thermostat maximal °C 110
Dust mg/m³ 30
CO ppm 129
Length Länge Lengte Longueur Longitud Lengde
mm 2400
Width Breite Breedte Largeur Ancho Bredde
mm 800
Height Höhe Hoogte Hauteur Alto Høyde
mm 1370
Outlet mm Ø 500
Weight kG 550
Fan Ventilator Ventilator Ventilateur Ventilador Vifte Ziehl
Vacuum system. Zuiginstallatie Schellinger
Burner Brenner Brander Brûleur Quemador Brenner
Pelltech 180 pv
Burner Stroom Courant A 1,5
Burner Spanning Power Puissance V 230
Burner Frequentie Fréquence Hz 50
Burner Ventilator Ventilateur W 240
H
i
= 42.689
MJ/k H
s
= 45.5
MJ/kg 1
kW
=
860
kcal/h 1 kW =

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 18
APPENDIX B.
The burner menu is indicated below. The complete burnermanual is supplied with the heater. It is of great importance that the user will take notice
of the complete burnermanual.
Testing
Waiting
St pped
Read failure
T tal Use
C unt
Battery Status
F= xygen / flue
Capacity
Outside temperature
Parameters adjustment Thermobile:
arning:
These settings are pre-pr grammed by
Therm bile. It is very unwise t change them.
PAR: 05. 45
PAR: 06 . 48
PAR: 21 . 85
PAR: 22 . 80
PAR: 23 . 92
PAR: 27 250
PAR: 30 1
PAR: 34 45
PAR: 35 50
PAR: 36 55
PAR: 38 125%
Restore Factory Settings:
G t Par 99 select type f burner PV 100 and
c nfirm with OK. Then select burner PV 180 and
c nfirm with OK. Burner is n w put back t
fact ry settings.
Hoofd Menu
Status
Inf
Burner On/Off
Pil t On/Off
Pellets Light/N rmal/Heavy
P wer 100-160kW
Base Air -2,-1, 0, 1,2,3,4,5
Language Selectable
Parameters

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 19
APPENDIX C.
EXPLANATION TEMPERATURE CONTROLER
Carlo Gavazzi
1.
1 led = okè
Outlet temp >35°C
3.
0061
≠61°C outlet temp.
0061 = temp. Pt 100 sensor
1. 2 leds ≠okè
Burner out at 100°C fan still on, wait till temperature is below 80°C
than burner start
automatically. Burner goes on and off, cause is mostly too much
resistance in the outlet.
3.
1. 3 leds + high temperatur lamp on ≠okè
2. High temperature.
3. Burner out and does not start automatically.
4. Wait till the temperature is
below 80°C and than reset.
1. 1 led + high temperature lamp on ≠okè
2. High temperature.
Reset Jumo thermostat.

THERMOBILE INDUSTRIES BV
INSTRUCTIONMANUAL PELLETHEATER 20
APPENDIX D.
SCHELLINGER
/
Vacuum system pellet mole/silo with extraction
screw.
I
nstruction manual suction unit page 10
-
16
NO
Unit
Function / discription
DEFAULT
THERMOBILE
1
Sec
Suction lead time
5
5
2
Sec
Suction time
40
?!
3
Sec
Suction following time
10
10
4
Sec
Pause time
10
10
5
Min
Max filling time
60
60
6
-
Pause time between fillings
3
30
7
Sec
Run period extraction motor direction 2
1
1
8
Sec
Pause time extraction motor direction 2
1
1
9
-
Number of repetition cycle 2
3
3
10
h/min
Time unit of parameter pause time in hours
or minutes 0=min 1=hours
1
0
Par 2 must be set according to the length of the extraction system. If this time is set to
long there will be too much pellets in the cyclone separator. In that case the filter will be
blocked. This can lead to equipment damage.
Set active timer:
Thermobile will program this time standard: 0:01h – 23:59h. This means that the suction
unit is active between 0.01h and 23.59h (And will be in rest for 2 minutes between 23.59
and 0.01h)