Thermon Terminator ZE-B Beacon Reference guide

Terminator
TM ZE-B Beacon
LED End of Circuit Light Kit
INSTALLATION PROCEDURES

Kit Contents
Tools Required
Receiving, Storing and Handling
1. Inspect materials for damage incurred during shipping.
2. Reportdamagestothecarrierforselement.
3. Idenfypartsagainstthepackinglisttoensurethepropertypeand
quantyhasbeenreceived.
4. Storeinadrylocaon.
Installaon Precauons
• Tominimizethepotenalforarcingandrecausedbyproductdamage
orimproperinstallaonuseground-faultprotecon.
• InstallaonmustcomplywithThermonrequirementsandbeinstalled
inaccordancewiththeapplicablenaonalandlocalcodes.
• Componentapprovalsandperformancerangsarebasedontheuse
ofThermonspeciedpartsonly.
• De-energizeallpowersourcesbeforeopeningenclosure.
• Keependsofheangcableandkitcomponentsdrybeforeandduring
installaon.
• Individualsinstallingtheseproductsareresponsibleforcomplyingwith
allapplicablesafetyandhealthguidelines.Properpersonalprotecve
equipment, or PPE, should be ulized during installaon. Contact
Thermonifyouhaveanyaddionalquesons
The Specic Condions of Use are:
1.ThekitsareintendedforusewithFMApprovedBSX,HTSX,KSX,RSX,
TSX,VSX-HT,HPT,andFPheattracingcables.
2.Theequipmentcanonlybeusedinareasoflowimpactrisk.
3.Avoidelectrostaccharge.Cleanonlywithadampcloth.
4.The maximumoperang voltage rang islimitedto275VACwhen
wiringisdoneusingtheterminalblockopon
5.MinimuminstallaonTemperatureforterminatorsthatusethewei-
dmullerterminalsis-50°C.
TerminatorTM ZE-B Beacon
Item Quanty Descripon
1 1
ExpediterAssembly
Grommet Compressor
Grommet
SupportBasewithO-Ring
2 1 LightModuleCover
3 1 BandingGuide
4 1 Banding
51 LED Light Module
Order Separately
SCTK Connecon Terminaon Kits (per cable)
SCTK-1 forBSX,RSX,VSX-HT
SCTK-2 forKSX,HTSX
SCTK-3 forFP,HPT
Item Quanty Descripon
1 3 SpliceConneconBoots
2 2 Small Crimps
3 1 Large Crimp
4 2 Small Crimp Insulators
52 Silicone Caps
6 3 GroundSleeves(notusedwithZE-BKits)
71RTVTube
8 1 GRW-G(FPandHPTonly)
IP66/Type4X-60°C≤Ta≤+45°C,T6,T85°C
 -60°C≤Ta≤+55°C,T5,T85°C
Ordinary&HazardousLocaons
ClassI,Division2,GroupsA,B,C,&D,T6...T5
ClassII,Division2,GroupsF&G,ClassIII
ClassI,Zone1,AExebmbIICT6...T5,Gb
09.2238691,-G,-S,ExebmbIICT6...T5,Gb
Zone21AExtbIIICT85°C,Db
FMG18.0026XExebmbIICT6...T5,GbExtbIIICT85°C,Db
Cercaons/Approvals
Note: CrimpTool-Ideal30-429orfactoryapproved
alternate.
1725II2GDExebmbIICT6...T5,GbExtbIIICT85°C,DbFM18ATEX0065X
Dimensions
210mm
(8.25")
76mm
(3")
89mm
(3.5")
64 mm
(2.5")
1 2
4
35
2 43 561 78
Order Separately
SCTK Terminal Block Connecon Kits (per cable)
SCTK-1TB forBSX,RSX,VSX-HT
SCTK-2TB forKSX,HTSX
SCTK-3TB forFP,HPT
Item Quanty Descripon
1 1 TerminalBlock
2 1 TerminalBlockMounngScrew
3 1 SpliceConneconBoot
4 1 RTVTube
51GRW-GGrommet(SCTK-3TBonly)
2 43 51

1. Locatebusconnecon(HPTandFPonly)and
cableasshown.Cutendofcableatangletoaid
inpiercinggrommet.Leaveaddionalcablefor
expansion loop.
3. Slide expediter toward pipe and route cable
throughsupportbaseentry.
4. Insertbandingguideintoexpediterand snap
into place.
5. Mountexpeditertopipeusingpipeband.Do
notbandovercable.
2. Insert cable into expediter. If mounted
on bottom of pipe, punch out weep hole.
Note:ForHPTandFPcable,exchangegrommet
inTerminatorwithGRW-GprovidedinPETK-3.
6. Cutoendofcable.
7. Terminate cable with appropriate SCTK
termination kit. Refer to SCTK installation
instrucons. Push excess cable back through
expediter. Remove braid pigtail. Tape cable
expansion loop to pipe.
50mm
(2")
Max.
300mm
(12")
Bus
Connecon
Weep
Hole
101mm
(4")Min.
25mm
(1")Min.
Expediter
Assembly
Boot
Wire Crimp
Heang
Cable
Light Module
Light Module
Wiring
Wiring Schemac for LED Light
LEDLightPigtailHeangCable
8. When using wire crimp: Connect heating
cable to light module wires using small
crimps. Discard large crimp. See steps 8–11.
When using terminal block: See steps 12–14.
Seewiringschemacforconnecondetails.
Expediter
INSTALLATION PROCEDURES
DoNotBand
OverCable

CorporateHeadquarters:100ThermonDr•POBox609SanMarcos,TX78667-0609•Phone:512-396-5801•1-800-820-4328
FortheThermonocenearestyouvisitusat...www.thermon.com
  ©Thermon,Inc.•PrintedinU.S.A.•Informaonsubjecttochange.
FormNo.PN50844-0918
16. To remove cap, de-energize circuit, li latch
mechanism,andunscrewcap.
15. Engage threads. Rotate light module cover
clockwiseandghtencapsecurely.Makesure
latchmechanismisinthelockedposion.
11. Arrangecrimpedleadstotinsidelightmodule
base. Slide the light module cover over light
module.
Light Module
Cover
Lens
Expediter
Assembly
Light Module
9. Snap on crimp insulators.
Light Module
Expediter
Assembly
Crimp
Insulators
10. Slidesiliconecapsovercrimpinsulators.Install
Light Module to Expediter.
Silicone Cap
TerminatorTM ZE-B Beacon INSTALLATION PROCEDURES
Locked
Posion
Unlocked
Posion
14. Connectthebuswiresofthetraceheaterto
theterminalblock.
13. Use the terminal block mounting screw to
mountterminalblocktotheLEDlightmodule.
Bendeachpigtailleadaroundthesidesofthe
terminalblock.
12. WhenusingSCTK-TBConneconKit,rsttrim
exposedbuswiresoftheLEDpigtailto8mm
(.32"),thenconnecttotheterminalblock.
8mm(.32")