Thermon Terminator ZE-B Reference guide

Terminator
TM ZE-B Beacon
LED End of Circuit Light Kit
INSTALLATION PROCEDURES

Kit Contents . . .
Tools Required . . .
Receiving, Storing and Handling . . .
1. Inspect materials for damage incurred during shipping.
2. Report damages to the carrier for settlement.
3. Identify parts against the packing list to ensure the proper
type and quantity has been received.
4. Store in a dry location.
Dimensions . . .
Installation Precautions . . .
• Tominimizethepotentialforarcingandrecausedbyproduct
damage or improper installation use ground-fault protection.
• InstallationmustcomplywithThermonrequirementsandbe
installedinaccordancewiththeapplicablenationalandlocal
codes.
• Componentapprovalsandperformanceratingsarebasedon
theuseofThermonspeciedpartsonly.
• De-energizeallpowersourcesbeforeopeningenclosure.
• Avoidelectrostaticcharge.Cleanonlywithadampcloth.
• Keependsofheatingcableandkitcomponentsdrybeforeand
during installation.
• Individualsinstallingthese productsare responsible for
complyingwith allapplicable safetyand health guidelines.
Properpersonalprotectiveequipment,orPPE,shouldbeutilized
during installation. Contact Thermon if you have any additional
questions
TerminatorTM ZE-B Beacon INSTALLATION PROCEDURES
Item Quantity Description
1 1
ExpediterAssembly
Grommet Compressor
Grommet
SupportBasewithO-Ring
2 1 Light Module Cover
3 1 Banding Guide
4 1 Banding
5 1 LED Light Module
12
4
3
Order Separately . . .
SCTK Connection Termination Kits (per cable)
SCTK-1 for BSX, RSX, VSX
SCTK-2 for KSX, HTSX
SCTK-3 for FP, HPT
5
210mm
(8.28")
75mm
(3.0")
89mm
(3.5")
66mm
(2.6")
Item Quantity Description
1 3 Splice Connection Boots
2 2 Small Crimps
3 1 Large Crimp
4 2 Small Crimp Insulators
5 2 Silicone Caps
6 3 GroundSleeves(notusedwithZE-BKits)
7 1 RTV Tube
8 1 GRW-G (FP and HPT only)
243 5 61 7
IP66/Type 4X -60°C ≤Ta ≤+45°C
Ordinary&HazardousLocations
ClassI,Division2,GroupsA,B,C,&D
ClassII,Division2,GroupsF&G,ClassIII
ClassI,Zone1,AExebmbIICT6
09.2238691, -G, -S, Ex e mb IIC T6
Zone21AExtDT85°C
FMG 10.0022X Ex eb mb IIC T6, Ex tb IIIC T85°C
Certifications/Approvals . . .
Note: Crimp Tool - Ideal 30-429 or factory approved alternate.
1725II2GDExebmbIICT6,ExtbIIICT85°C,FM10ATEX0058X
8

1. Locate bus connection (HPT and FP only) and
cableasshown.Cutendofcableatangletoaid
in piercing grommet. Leave additional cable for
expansion loop.
3. Slideexpeditertowardpipe androutecable
through support base entry.
4. Insert banding guide into expediter and snap
into place.
5. Mount expediter to pipe using pipe band. Do
not band over cable.
2. Insert cable into expediter. If mounted on
bottomofpipe,punchoutweephole.
Note: For HPT and FP cable, exchange
grommetinTerminatorwithGRW-Gprovided
in PETK-3.
6. Cut off end of cable.
7. TerminatecablewithappropriateSCTKtermina-
tion kit. Refer to SCTK installation instructions.
Push excess cable back through expediter.
Remove braid pigtail. Tape cable expansion loop
to pipe.
50mm
(2")
Max.
300mm
(12")
Bus
Connection
Weep Hole
101mm
(4") Min.
Do Not Band
OverCable
25mm
(1") Min.
Expediter
Assembly
Boot
Wire Crimp
Heating Cable
Light Module
Light Module
Wiring
Wiring Schematic for LED Light
LED Light PigtailHeating Cable
8. Connectheatingcableto lightmodulewires
using small crimps. Discard large crimp. See
wiringdetails.
Expediter
TerminatorTM ZE-B Beacon INSTALLATION PROCEDURES

Specicationsandinformationsubjecttochangewithoutnotice.FormNo.50844-0412
Locked
Position
13. To remove cap,de-energizecircuit,liftlatch
mechanism,andunscrewcap.
12. Engage threads. Rotate light module cover
clockwiseandtightencapsecurely.Makesure
latch mechanism is in the locked position.
11. Arrangecrimpedleadstotinsidelightmodule
base. Slide the light module cover over light
module.
Light Module
Cover
Lens
Expediter
Assembly
Light Module
Unlocked
Position
9. Snap on crimp insulators.
Light Module
Expediter
Assembly
Crimp
Insulators
10. Slide silicone caps over crimp insulators. Install
Light Module to Expediter.
Silicone Cap
TerminatorTM ZE-B Beacon INSTALLATION PROCEDURES
THERMON . . . The Heat Tracing Specialists®
www.thermon.com
Corporate Headquarters
100 Thermon Dr. •POBox609
San Marcos, TX 78667-0609 •USA
Phone: [phone]
European Headquarters
Boezemweg25•POBox205
2640AEPijnacker•The Netherlands
Phone: [phone]
FortheThermonofcenearestyou
visit us at . . .
www.thermon.com