Titan Fitness PLTRAINER1 User manual

PLATE LOADEDFUNCTIONAL TRAINER
PLTRAINER1-PLTRAINER2
400868
Operator’s Manual
Read the Operator’s Manual entirely. When you see this
symbol, the subsequent instructions and warnings are
serious follow without exception. Your life and the lives
of others depend on it!

3
ASSEMBLY PARTS DIAGRAM / EXPLODED VIEW
KEY
BOX
DESCRIPTION
QTY
KEY
BOX
DESCRIPTION
QTY
(1)
2
Base Frame
1
(21)
2
Long Pulley Plate
2
(2)
2
Middle Base Frame
1
(23)
2
Three Pulley Fixing Plate
1
(3)
2
Front Base Frame
1
(24)
2
Pulley Frame
1
(4)
2
Right Base Frame
1
(26)
1
Small Handle
1
(5)
2
Left Base Frame
1
(27)
1
Long Handle
1
(6)
1
Upright Frame
2
(28)
2
Upper Cable Combination
1
(7)
2
Top Cross Frame
1
(29)
2
Lower Cable Combination
1
(8)
1
Middle Upright Frame
1
(30)
2
Cable Combination
1
(9)
1
Guide Rod
2
(35)
2
Φ95 Pulley
18
(10)
1
Right Cross Frame
1
(36)
2
Φ50 Pulley
1
(11)
1
Left Cross Frame
1
(37)
2
Shock Absorber RubberΦ55*Φ26*5
2
(12)
2
Handle Bar Frame
1
(43)
2
Rubber Sleeve
8
(13)
2
Right Sliding Frame
1
(45)
2
12 Section Chains
1
(14)
2
Left Sliding Frame
1
(46)
2
Hook Φ8*80
5
(15)
1
Heighten Frame
2
(47)
2
Clip Φ50*Φ5
2
(16)
2
Bar Plate Holder
1
(48)
2
Triceps Rope
1
(17)
2
Fixing Frame
1
(49)
2
Ankle Strap
1
(18)
2
Pedal Frame
2
(51)
2
Shock Absorber RubberΦ55*Φ25*25
2
(19)
2
Small Hook
4
(54)
2
Handle Grip
2
(20)
2
Upright Bar Plate Holder
2

4

5

6
ASSEMBLY INSTRUCTIONS
STEP 1
1. Install the Guide Rod (9) to Base Frame (1), using Hex Bolt M10*25(58).
2. Assemble the Base Frame (1), Middle Base Frame (2) and Front Base Frame (3) using Flat Washer
Φ11*Φ20*2 (68), Flat Washer Φ10.5*Φ30*2.5 (69), Nut M10 (72) and Hex Bolt M10*70(62).
PLEASE TIGHTEN ALL BOLTS.

7
ASSEMBLY INSTRUCTIONS
STEP 2
Connect Right Base Frame (4), Left Base Frame (5), Middle Base Frame (2) and Front Base Frame
(3), using Flat Washer Φ11*Φ20*2 (68), Flat Washer Φ10.5*Φ30*2.5 (69), Nut M10 (72), Hex Bolt
M10*70 (62) and Hex Bolt M10*75 (63).
PLEASE TIGHTEN ALL THE BOLTS.

8
ASSEMBLY INSTRUCTIONS
STEP 3
1. Install Middle Upright Frame (8) on the Middle Base Frame (2), using Flat Washer
Φ11*Φ20*2 (68), Nut M10 (72) and Hex Bolt M10*75 (63).
2. Put the Shock Absorber Rubber (37), Heighten Frame (15), Shock Absorber Rubber (51)
and Bar Plate Holder on the Guide Rod (9). Then assemble the Pulley Frame (24) on Bar
Plate Holder (16). Tighten the Nut.

9
ASSEMBLY INSTRUCTIONS
STEP 4
1. Assemble the Top Cross Frame (7) on Middle Upright Frame (8) and Guide Rod (9), using
Flat Washer Φ11*Φ20*2 (68), Nut M10 (72), Hex Bolt M8*25 (58) and Hex Bolt M10*75
(63).
2. Install the Fixing Frame (17) on the Handlebar Frame (12) using Flat Washer Φ9*Φ16*1.6
(67) and Hex Bolt M8*12 (56).
3. Install the Handlebar Frame (12) on the Top Cross Frame (7) using Flat Washer Φ
11*Φ20*2 (68), Flat Washer Φ10.5*Φ30*2.5 (69), Nut M10 (72), and Hex Bolt M10*70
(62).

10
ASSEMBLY INSTRUCTIONS
STEP 5
Install Right Cross Frame (10), Left Cross Frame (11) on Top Cross Frame (7) and Handle Bar
Frame (12), using Flat Washer Φ11*Φ20*2 (68), Flat Washer Φ10.5*Φ30*2.5 (69), Nut M10 (72),
Hex Bolt M10*70 (62)and Hex Bolt M10*75 (63).

11
ASSEMBLY INSTRUCTIONS
STEP 6
1. Put the Right Sliding Frame (13) and Left Sliding Frame (14) on Upright Frame (6).
Please pay attention to ensure the Upright Frame (6) is aligned with the hollow
sleeve (34) and not misaligned.
1. Install the Upright Frame (6)
on Right & Left Base Frame
(4&5) and Right &Left Cross
Frame (10 & 11), using
Flat Washer Φ11*Φ20*2 (68),
Nut M10 (72) and Hex Bolt
M10*75 (63).
2. Fixing the Rubber Sleeve (43)
on Upright Frame (6) using
Hex Socket Head BoltM6*15
(66).
PLEASE TIGHTEN ALL THE
BOLTS AND NUTS.

12
ASSEMBLY INSTRUCTIONS
STEP 7
1. Install the J-Hook (19) on the Middle Upright Frame (8) using Flat Washer Φ9*Φ16*1.6
(67) and Hex Bolt M8*12 (56).
2. Install the Upright Bar Plate Holder (20) on Right& Left Base Frame (4&5) using Flat
Washer Φ11*Φ20*2 (68), Nut M10 (72), and Hex Bolt M10*70 (62).
3. Install the Pedal Frame (18) on Front Base Frame (3) using Flat Washer Φ11*Φ20*2 (68),
Spring Washer Φ10 (71), and Hex Bolt M10*20 (57).
PLEASE TIGHTEN ALL THE BOLTS AND NUTS.

13
ASSEMBLY INSTRUCTIONS
STEP 8
1. Fixing the pulley (35) on the Top Cross Frame (7) using Pulley Spacer Bush (41), Flat
Washer Φ11*Φ20*2 (68), Nut M10 (72), Hex Bolt M10*45 (60), Hex Bolt M10*65 (61) and
Hex Bolt M10*75 (63).
2. Remove the Fixing frame(Z), Washer(Y) and Stopper(X) from the Upper cable(28),then
through each pulley(A)(B)(C)(D)(E)(F)(G)(H)(G)(F)(E)(D)(C)(J)(K) in turn as drawing, and the
stopper (X), Washer(Y) and Fixing frame(Z), using Flat Washer Φ11*Φ20*2 (68),Nut M10
(72)and Hex Bolt M10*35 (59).

14
ASSEMBLY INSTRUCTIONS
STEP 9
1. Fixing the pulley (35 & 36) on the Base Frame using Flat Washer Φ11*Φ20*2 (68), Nut
M10 (72) and Hex Bolt M10*45 (60).
2. The Lower Cable (29) through each pulley (L)(M)(N)(O)(P) in turn as drawing, then fixing
by Flat Washer Φ11*Φ20*2 (68), Nut M10 (72) and Hex Bolt M10*35 (59).

15
ASSEMBLY INSTRUCTIONS
STEP 10
1. Fixing the pulley (35) on the Cross Frame, using Pulley Spacer Bush (41), Flat Washer
Φ11*Φ20*2 (68), Nut M10 (72), Hex Bolt M10*45 (60) and Hex Bolt M10*65 (61).
2. Remove the Fixing frame (Z), Washer (Y) and Stopper (X) from the cable (30), then
through each pulley (R)(S)(T)(U)(V)(W) in turn as drawing, and the stopper (X), Washer (Y)
and Fixing frame (Z), using Flat Washer Φ11*Φ20*2 (68), Nut M10 (72) and Hex Bolt
M10*35 (59).
PLEASE TIGHTEN ALL THE BOLTS AND NUTS.

16
ASSEMBLY INSTRUCTIONS
STEP 11
Install all Accessories on the Machine.

17
CABLE ADJUSTMENT METHOD
Make sure fix the cable on the first holes on both carriage Frames.
We must screw into 15mm-20mm, at least 15mm. As shown in figure 3.
If the cable is too long, please adjust to the appropriate position according to the following
methods
1. The bolt rod of pulley frame is screwed into the Weight Plate Holder a little more, the
maximum adjustment range can reach 50mm.
2. Adjust the cable to the second holes on both carriage Frames, then adjust the length of
the bolt rod of Pulley Frame screwed into weight plate holder. Adjust the cable to its
proper position
3. Adjust the cable terminal upward by 1 hole, The Height in the Figure 4(H2) increases by
7.5mm. Move the terminals on both sides up 2 holes at the same time, H2 increases by
15mm.
4. In the case of no counterweight, the distance H2 between Weight Plate Holder and shock
absorber rubber pad is less than or equal to 10mm. See Figure 4 for the appropriate
location of the cable.

18
APPENDIX - FULL ASSEMBLY/EXPLODED VIEW/ FULL PARTS LIST

19
KEY
BOX
DESCRIPTION
QTY
KEY
BOX
DESCRIPTION
QTY
(1)
2
BASE FRAME
1
(38)
2
SHOCK ABSORBER
RUBBERΦ77*Φ47.5*13
4
(2)
2
MIDDLE BASE FRAME
1
(39)
2
END CAP Φ48*2
4
(3)
2
FRONT BASE FRAME
1
(40)
2
END CAP □50*2
4
(4)
2
RIGHT BASE FRAME
1
(41)
2
PULLEY SPACER BUSH
8
(5)
2
LEFT BASE FRAME
1
(42)
2
FRONT PIPE SLEEVE
4
(6)
1
UPRIGHT FRAME
2
(43)
2
RUBBER SLEEVE
8
(7)
2
TOP CROSS FRAME
1
(44)
2
END CAP Φ25*2.5
2
(8)
1
MIDDLE UPRIGHT FRAME
1
(45)
2
12 SECTION CHAINS
1
(9)
1
GUIDE ROD
2
(46)
2
HOOK Φ8*80
5
(10)
1
RIGHT CROSS FRAME
1
(47)
2
CLIP Φ50*Φ5
2
(11)
1
LEFT CROSS FRAME
1
(48)
2
TRICEPS ROPE
1
(12)
2
HANDLE BAR FRAME
1
(49)
2
ANKLE STRAP
1
(13)
2
RIGHT SLIDING FRAME
1
(50)
2
RUBBER FOOT
2
(14)
2
LEFT SLIDING FRAME
1
(51)
2
SHOCK ABSORBER
RUBBERΦ55*Φ25*25
2
(15)
1
HEIGHTEN FRAME
2
(52)
2
SLIDING SLEEVE
4
(16)
2
BAR PLATE HOLDER
1
(53)
2
□50 HORSESHOE SLEEVE
4
(17)
2
FIXING FRAME
1
(54)
2
HANDLE GRIP
2
(18)
2
PEDAL FRAME
2
(55)
2
BUSHING
4
(19)
2
SMALL HOOK
4
(56)
2
HEX BOLTM8*12
6
(20)
2
UPRIGHT BAR PLATE HOLDER
2
(57)
2
HEX BOLT M10*20
4
(21)
2
LONG PULLEY PLATE
2
(58)
2
HEX BOLT M10*25
4
(22)
2
SPACER BUSH
2
(59)
2
HEX BOLT M10*35
5
(23)
2
THREE PULLEY FIXING PLATE
1
(60)
2
HEX BOLT M10*45
19
(24)
2
PULLEY FRAME
1
(61)
2
HEX BOLT M10*65
4
(25)
2
DUAL PULLEY FRAME
2
(62)
2
HEX BOLT M10*70
18
(26)
1
SMALL HANDLE
1
(63)
2
HEX BOLT M10*75
16
(27)
1
LONG HANDLE
1
(64)
2
HEX BOLT M12*110
2
(28)
2
UPPER CABLE COMBINATION
1
(65)
2
CROSS RECESS PAN HEAD BOLT
M5*10
4
(29)
2
LOWER CABLE COMBINATION
1
(66)
2
HEX SOCKET HEAD BOLTM6*15
8
(30)
2
CABLE COMBINATION
1
(67)
2
FLAT WASHER Φ9*Φ16*1.6
6
(31)
2
PIN COMBINATION
2
(68)
2
FLAT WASHER Φ11*Φ20*2
108
(32)
2
HANDLE GRIP
2
(69)
2
FLAT WASHER Φ10.5*Φ30*2.5
14
(33)
2
HANDLE GRIP
2
(70)
2
FLAT WASHER Φ13.5*Φ24*2.5
4
(34)
2
HOLLOW SLEEVE
4
(71)
2
SPRING WASHER Φ10
4
(35)
2
Φ95 PULLEY
30
(72)
2
NUT M10
62
(36)
2
Φ50 PULLEY
1
(73)
2
NUT M12
2
(37)
2
SHOCK ABSORBER
RUBBERΦ55*Φ26*5
2
(74)
2
THIN NUT M12
1

20
ACKNOWLEDGEMENT OF RISK AND RELEASE OF LIABILITY
The use of any equipment, including this one, involves the potential risk of injury. Apart from any warranty
claim that might be presented for a claimed defect in material or workmanship of the product, you accept
and assume full responsibility for any and all injuries, damages (both economic and non-economic), and
losses of any type, which may occur, and you fully and forever release and discharge Titan, its insurers,
employees, officers, directors, associates, and agents from any and all claims, demands, damages,
rights of action, or causes of action, present or future, whether the same be known or unknown,
anticipated, or unanticipated, resulting from or arising out of the use of said equipment.
This equipment must be used with care by capable and competent individuals under supervision,
WARNING
Heavy object. Use lifting aids and
proper lifting techniques when moving.
Choking hazard. Small parts –
Please exercise caution if small
children or pets are present.
Sharp objects may be involved.
Use precaution and protection.
TITAN LIMITED WARRANTY: TERMS, EXCLUSIONS AND LIMITATIONS OF REMEDIES
This product comes with a one (1) year limited warranty that can be found at
www.titan.fitness/warranty.html Please review the same for all details regarding the
Titan Limited Warranty.
THE TITAN LIMITED WARRANTY FOUND AT WWW.TITAN.FITNESS/WARRANTY IS EXCLUSIVE AND IS IN
LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY
DISCLAIMER

21
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1-888-410-1503
info@titan.fitness
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