Titan G-10 XL User manual

© Titan Tool Inc. All rights reserved. 1
Instruction Sheet
2-Finger w/tip 0296236
4-Finger w/tip 0296235
2-Finger w/tip 0296306
2-Finger no tip 0296307
4-Finger w/tip 0296321
4-Finger, no tip 0296322
G-10 XL
High Capacity Spray Gun
Safety Precautions
IMPORTANT SAFETY INSTRUCTIONS
A. SAVE THESE INSTRUCTIONS – To reduce the risks of fire
or explosion, electrical shock, and the injury to persons, read
and understand all instructions included in this manual. Be
familiar with the controls and the proper usage of the
equipment.
B. WARNING – To reduce the risk of fire or explosion:
 1. Donotsprayammableorcombustiblematerialsnearanopename,
pilotlightsorsourcesofignitionsuchashotobjects,cigarettes,
motors,electricalequipmentandelectricalappliances.Avoidcreating
sparksfromconnectinganddisconnectingpowercords.
 2. Useextremecautionwhenusingmaterialswithaashpointbelow
70ºF(21ºC).Flashpointisthetemperaturethatauidcanproduce
enoughvaporstoignite.
 3. Paintorsolventowingthroughtheequipmentisabletoresultin
staticelectricity.Staticelectricitycreatesariskofreorexplosionin
thepresenceofpaintorsolventfumes.Allpartsofthespraysystem,
includingthepump,hoseassembly,spraygunandobjectsinand
aroundthesprayareashallbeproperlygroundedtoprotectagainst
staticdischargeandsparks.Useonlyconductiveorgroundedhigh-
pressureairlesspaintsprayerhosesspeciedbythemanufacturer.
 4. Verifythatallcontainersandcollectionsystemsaregroundedto
preventstaticdischarge.
 5. Connecttoagroundedoutletandusegroundedextensioncords
(electricmodelsonly).Donotusea3to2adapter.
 6. Donotuseapaintorsolventcontaininghalogenatedhydrocarbons.
Suchaschlorine,bleachmildewcide,methylenechlorideand
trichloroethane.Theyarenotcompatiblewithaluminum.Contactthe
coatingsupplieraboutcompatibilityofmaterialwithaluminum.
 7. Keepsprayareawellventilated.Keepagoodsupplyoffreshair
movingthroughtheareatokeeptheairwithinthesprayareafree
fromaccumulationofammablevapors.Keeppumpassemblyinwell
ventilatedarea.Donotspraypumpassembly.
 8. Donotsmokeinthesprayarea.
 9. Donotoperatelightswitches,engines,orsimilarsparkproducing
productsinthesprayarea.
 10. Keepareacleanandfreeofpaintorsolventcontainers,rags,and
otherammablematerials.
 11. Knowthecontentsofthepaintandsolventsbeingsprayed.Read
allMaterialSafetyDataSheets(MSDS)andcontainerlabels
providedwiththepaintsandsolvents.Followthepaintandsolvent
manufacture’ssafetyinstructions.
 12. Placepumpatleast25feet(7.62meters)fromthesprayobjectina
wellventilatedarea(addmorehoseifnecessary).Flammablevapors
areoftenheavierthanair.Floorareamustbeextremelywellventilated.
Thepumpcontainsarcingpartsthatemitsparksandcanignitevapors.
 13. Plasticcancausestaticsparks.Neverhangplastictoenclosespray
area.Donotuseplasticdropclothswhensprayingammable
material.
 14. Fireextinguisherequipmentshallbepresentandworking.
C. WARNING – To reduce the risk of skin injection:
HAZARD:
Injection Injury - A high pressure uid stream produced by this
equipment can pierce the skin and underlying tissues, leading to a
serious injury and possible amputation. See a physician immediately.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT.
 1. Donotaimthegunat,orsprayanypersonoranimal.
 2. Keephandsandotherbodypartsawayfromthedischarge.For
example,donottrytostopleakswithanypartofthebody.
 3. Alwaysusethenozzletipguard.Donotspraywithoutthenozzletip
guardinplace.
 4. Onlyuseanozzletipspeciedbythemanufacturer.
 5. Usecautionwhencleaningandchangingnozzletips.Inthecase
wherethenozzletipclogswhilespraying,
  ALWAYSlockguntrigger,shutpumpoff,andreleaseallpressure
beforeservicing,cleaningtiporguard,orchangingtip.Pressurewill
notbereleasedbyturningoffthemotor.ThePRIME/SPRAYvalve
handlemustbeturnedtoPRIMEtorelievethepressure.Referto
PRESSURERELIEFPROCEDUREdescribedinthepumpmanual.
 6. Donotleavetheunitenergizedorunderpressurewhileunattended.
Whentheunitisnotinuse,turnofftheunitandrelievethepressurein
accordancewiththemanufacturer’sinstructions.
 7. High-pressuresprayisabletoinjecttoxinsintothebodyandcause
seriousbodilyinjury.Intheeventthatinjectionoccurs,seekmedical
attentionimmediately.
 8. Checkhosesandpartsforsignsofdamage,aleakcaninjectmaterial
intotheskin.Inspecthosebeforeeachuse.Replaceanydamaged
hosesorparts.
 9. Thissystemiscapableofproducing3600PSI/25MPa.Only
usereplacementpartsoraccessoriesthatarespeciedbythe
manufacturerandthatareratedaminimumof3600PSI.Thisincludes
spraytips,nozzleguards,guns,extensions,ttings,andhose.
 10. Alwaysengagethetriggerlockwhennotspraying.Verifythetrigger
lockisfunctioningproperly.
 11. Verifythatallconnectionsaresecurebeforeoperatingtheunit.
 12. Knowhowtostoptheunitandbleedpressurequickly.Bethoroughly
familiarwiththecontrols.Pressurewillnotbereleasedbyturningoff
themotor.ThePRIME/SPRAYvalvehandlemustbeturnedtoPRIME
torelievethepressure.RefertoPRESSURERELIEFPROCEDURE
describedinthepumpmanual.
 13. Alwaysremovethespraytipbeforeushingorcleaningthesystem.
D. WARNING – To reduce the risk of injury:
 1. Alwayswearappropriategloves,eyeprotection,clothinganda
respiratorormaskwhenpainting.Hazardousvapors–Paints,
solvents,insecticides,andothermaterialscanbeharmfulifinhaledor
comeincontactwithbody.Vaporscancauseseverenausea,fainting
orpoisoning.
 2. Donotoperateorspraynearchildren.Keepchildrenawayfrom
equipmentatalltimes.
 3. Donotoverreachorstandonanunstablesupport.Keepeffective
footingandbalanceatalltimes.
 4. Stayalertandwatchwhatyouaredoing.
 5. Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugs
oralcohol.
 6. Donotkinkorover-bendthehose.Airlesshosecandevelopleaks
fromwear,kinkingandabuse.Aleakcaninjectmaterialintotheskin.
 7. Donotexposethehosetotemperaturesorpressuresinexcessof
thosespeciedbymanufacturer.
 8. Donotusethehoseasastrengthmembertopullorlifttheequipment.
 9. Uselowestpossiblepressuretoushequipment.
 10. Followallappropriatelocal,stateandnationalcodesgoverning
ventilation,repreventionandoperation.
 11. TheUnitedStatesGovernmentSafetyStandardshavebeenadopted
undertheOccupationalSafetyandHealthAct(OSHA).These
standards,particularlypart1910oftheGeneralStandardsandpart
1926oftheConstructionStandardsshouldbeconsulted.
 12. Beforeeachuse,checkallhosesforcuts,leaks,abrasionorbulging
ofcover.Checkfordamageormovementofcouplings.Immediately
replacehoseifanyofthoseconditionsexist.Neverrepairapainthose.
Replacewithaconductivehigh-pressurehose.
 13. Donotsprayoutdoorsonwindydays.
 14. Alwaysunplugcordfromoutletbeforeworkingonequipment.
0711 • Form No. 0528927B

English
2 © Titan Tool Inc. All rights reserved.
Using the Gun Trigger Lock
Trigger locked
(gun will not spray)
Trigger unlocked
(gun will spray)
Alwaysengagethegun’s
triggerlockwhenthegunis
notinuse.
 1. Tolockthetrigger,
rotatethetriggerlock
forwarduntilitstops.
 2. Tounlockthetrigger,
rotatethetriggerlock
backwarduntilitis
vertical.
Setup
Never attempt to assemble, change, or clean the gun, tip,
or tip guard without first relieving pressure from the spray
system. Follow the “Pressure Relief Procedure” in the
sprayer’s Owner’s Manual.
Always use a tip safety guard for added protection against
injection. Beware that the guard alone will not prevent
injection. Never cut off tip guard! Always engage gun
trigger lock when the gun is not in use. Before servicing
equipment, consult Owner’s Manuals and follow all
warnings.
 1. Setupthesprayer.Refertotheinstructionsinthesprayer’s
Owner’sManual.
 2. Attachagrounded,airlesssprayhosetothematerialinletonthe
gun.Usingtwowrenches(oneonthegunandoneonthehose),
tightensecurely.
 3. Withthetipandtipguardoffthegun,startthesprayer.Flush
andpreparethespraysystemaccordingtothesprayer’sOwner’s
Manual.Inspectthespraysystemtomakesurethatallttings
aresecureandthattherearenoleaks.
Tip Seal
Seal
Tip
Tip
Guard
 4. Performthe“PressureRelief
Procedure”describedinthesprayer’s
Owner’sManual.
 5. Usingapenorsimilarobject,insert
thetipsealandsealintotheback
ofthetipguard.Pressinfornal
adjustment.
 6. Insertthetipintotheslotonthetip
guard.
 7. Threadthetipguardontothegun.
Positionthetipguardinthedesired
sprayingposition,thentighten
securelybyhand.
NOTE: The arrow on the tip handle should be pointing in the
forward direction for spraying.
Operation
 1. Makesurethearrowonthetiphandleispointingintheforward
directionforspraying.
 2. Startthesprayer.Refertotheinstructionsinthesprayer’s
Owner’sManual.
 3. Adjusttheuidpressureonthesprayeruntilthesprayis
completelyatomized.Alwayssprayatthelowestpressure
necessarytogetthedesiredresults.
NOTE: The spray tip determines the size of spray pattern
and coverage. When more coverage is needed, use a
larger tip instead of increasing uid pressure.
 4. Toclearacloggedtip:
 a. Rotatethetip180ºsothatthearrowonthetiphandleis
pointingoppositethespraydirection.
 b. Triggerthegunoncesothatthepressurecanblowtheclog
out.
IMPORTANT: Never pull the trigger more than once at time with the
tip in the reverse position.
 c. Continuethisprocedureuntilthetipisclearoftheclog.
Changing a Tip
Tipscanberemovedandreplacedeasilywithoutdisassemblingthegun.
Never attempt to change or clean the tip or tip guard
without first performing the “Pressure Relief Procedure.”
 1. Performthe“PressureReliefProcedure”describedinthe
sprayer’sOwner’sManual.
 2. Removethetipfromtheslotonthetipguard.
 3. Insertthenewtipintotheslotonthetipguard.Thearrowonthe
tiphandleshouldbepointingintheforwarddirectionforspraying.
Removing the Seal and Tip seal
 1. Removethetipandtipguardfromthespraygun.
 2. Removethesealandtipsealfromthebackofthetipguard.
Identifying Tip Sizes
Toidentifytipsizes,usethefollowingformula.A“517”tipsizewillbe
usedinthisexample.
Therstdigitmultipliedbytworepresentsthesizeofthespraypattern
whenspraying12”awayfromtheworksurface:
5x2=10”spraypattern
Thesecondtwodigitsrepresentthediameteroftheoriceonthetip:
17=.017”orice
NOTE: Worn spray tips will adversely affect the spray pattern
and result in reduced production, poor nish, and
wasted material. Replace worn tips immediately.
Cleanup
Maintainingacleangunisimportanttoensuretrouble-freeoperation.
Flushthegunaftereachuseandstoreinadrylocation.Donotleavethe
gunoranyofitspartsinwaterorsolvents.
Special cleanup instructions for use with flammable
solvents:
• Always ush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting ushed solvents in a one gallon metal container,
place it into an empty ve gallon container, then ush
solvents.
• Area must be free of ammable vapors.
• Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned
thoroughly after daily use. Failure to do so permits material to cake,
seriously affecting the performance of the unit.
Always spray at minimum pressure
with the tip and tip guard removed
when using mineral spirits or any
other solvent to clean the sprayer,
hose, or gun. Static electricity buildup
may result in a fire or explosion in the
presence of flammable vapors. Hold
the gun firmly against a metal container while flushing.

© Titan Tool Inc. All rights reserved. 3
Maintenance
Follow all safety precautions as described in the Safety
Precautions section of this manual before proceeding.
NOTE: Refer to the Parts List section in this manual for part
identication.
Replacing/Servicing the Seal Assembly
Ifyourspraygunleaksorspitsatthetipwhenyoureleasethetrigger,
theneedleorseatisworn,damaged,ordirtyandmustbereplacedor
cleaned.
Never attempt to perform maintenance on the spray gun
without first performing the “Pressure Relief Procedure.”
 1. Disconnecttheuidhosefromthegun.
 2. Removethetipandtipguard.
 3. Withthetriggerdepressed,removethediffuserfromthefrontof
thegun.
 4. Removethelocknut,rearhousing,andretractorpinsfromthe
rearofthegunhead.
 5. Removethesealassemblyfromthefrontofthegunheadby
pushingorgentlytappingatthebackofthesealassembly.
 6. Soaktheremovedpartsintheappropriatesolventandwipe
clean.
 7. Inspectthepartsforwearordamageandusenewpartsduring
reassemblyofthegun,whennecessary.
NOTE: Lubricate all packings and moving parts before
reassembly with a lithium-based grease.
 8. Installthesealassemblyintothefrontofthegunhead.
 9. Installtheretractorpinsintotherearofthegunhead.Slidethe
rearhousingontotheretractorpinsandsecureinpositionwith
thelocknut.
 10. WIththetriggerdepressed,installthediffuserintothefrontofthe
gunheadandtightensecurelywithawrench.
 11. Performthe“AdjustingtheSealAssembly”proceduredescribed
below.
Adjusting the Seal Assembly
Proper adjustment of the seal assembly is essential to
ensure positive shut-off when the trigger is released.
 1. Tightenthelocknutuntiltherearhousingisushagainstthegun
head.
 2. Unscrewthelocknut3/4ofaturn.
NOTE: To check the adjustment of the seal assembly:
1. Move the gun trigger lock to the locked position.
2. Pull the trigger.
With the trigger lock engaged, there should be 1/32” of
movement between the lock nut and the rear housing
while pulling the trigger.
Replacing/Removing the Filter
 1. Pullthebottomofthetriggerguardforwardsothatitcomesloose
fromthehandleassembly.
 2. Loosenandremovethehandleassemblyfromthegunhead.
 3. Pulltheoldlteroutofthegunhead.
 4. Slidethenewlter,taperedendrst,intothegunhead.
 5. Makesurethehandlesealisinpositionandthreadthehandle
assemblyintothegunheaduntilsecure.
 6. Snapthetriggerguardbackontothehandleassembly.
Gun Filter Chart
Part
Number
Application Filter
Type
Color of
Filter
Body
0089960 Synthetic resin,
enamels, clean
varnishes, stains
azures
Extrafine red
0089959 Base coat enamels,
primer enamels,
fillers, marking paints,
textured enamels
Fine yellow
0089958 Emulsions,
latex paints,
acrylic paints
Medium white
0089957 Filler paints,
large area surfaces
Coarse green
Parts List
1
2
3
4
5
6
7
8
9
20
21
10
12
13
14
15
16
17
18
19
11
Item Part # Description Quantity
1 0296228 Gunhead..................................................1
 2 0296284 Triggerscrew,short..................................1
 3 0296285 Triggerassembly,4-ngergun.................1
 4 0296230 Triggerguard ............................................1
 5 0296270 Sealassembly ..........................................1
 6 0296404 Diffuser .....................................................1
 7 0297045 Seal ..........................................................1
 8 661-517 Tipassembly,
   (includesitems7and10) ..........................1
 9 661-012 Tipguard .................................................1
 10 0297007 Tipseal.....................................................1
 11 9910201 Locknut....................................................1
 12 0296222 Rearhousing ............................................1
 13 0296286 Retractorpin.............................................2
 14 0296287 Triggerscrew,long...................................1
 15 0089958 Filter,medium...........................................1
 16 0296289 Handleseal...............................................1
 17 0296342 Handle ......................................................1
 18 0296343 Spring .......................................................1
 19 0347706 Swivel .......................................................1
 20 0296291 Triggerassembly,2-ngergun.................1
 21 0279185 Collarassembly,2-ngergun...................1
  0296345 Handleassembly(includesitems17–19)
  0296294 Gunrepairkit(includesitems5,6,and11)

English
4 © Titan Tool Inc. All rights reserved.
Warranty
TitanTool,Inc.,(“Titan”)warrantsthatatthetimeofdeliverytotheoriginalpurchaserforuse(“EndUser”),theequipmentcovered
bythiswarrantyisfreefromdefectsinmaterialandworkmanship.Withtheexceptionofanyspecial,limited,orextendedwarranty
publishedbyTitan,Titan’sobligationunderthiswarrantyislimitedtoreplacingorrepairingwithoutchargethosepartswhich,toTitan’s
reasonablesatisfaction,areshowntobedefectivewithintwelve(12)monthsaftersaletotheEndUser.Thiswarrantyappliesonly
whentheunitisinstalledandoperatedinaccordancewiththerecommendationsandinstructionsofTitan.
Thiswarrantydoesnotapplyinthecaseofdamageorwearcausedbyabrasion,corrosionormisuse,negligence,accident,faulty
installation,substitutionofnon-Titancomponentparts,ortamperingwiththeunitinamannertoimpairnormaloperation.
DefectivepartsaretobereturnedtoanauthorizedTitansales/serviceoutlet.Alltransportationcharges,includingreturntothe
factory,ifnecessary,aretobeborneandprepaidbytheEndUser.RepairedorreplacedequipmentwillbereturnedtotheEndUser
transportationprepaid.
THEREISNOOTHEREXPRESSWARRANTY.TITANHEREBYDISCLAIMSANYANDALLIMPLIEDWARRANTIESINCLUDING,
BUTNOTLIMITEDTO,THOSEOFMERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSE,TOTHEEXTENT
PERMITTEDBYLAW.THEDURATIONOFANYIMPLIEDWARRANTIESWHICHCANNOTBEDISCLAIMEDISLIMITEDTO
THETIMEPERIODSPECIFIEDINTHEEXPRESSWARRANTY.INNOCASESHALLTITANLIABILITYEXCEEDTHEAMOUNT
OFTHEPURCHASEPRICE.LIABILITYFORCONSEQUENTIAL,INCIDENTALORSPECIALDAMAGESUNDERANYANDALL
WARRANTIESISEXCLUDEDTOTHEEXTENTPERMITTEDBYLAW.
TITANMAKESNOWARRANTYANDDISCLAIMSALLIMPLIEDWARRANTIESOFMERCHANTABILITYANDFITNESSFOR
APARTICULARPURPOSEWITHRESPECTTOACCESSORIES,EQUIPMENT,MATERIALSORCOMPONENTSSOLDBUT
NOTMANUFACTUREDBYTITAN.THOSEITEMSSOLD,BUTNOTMANUFACTUREDBYTITAN(SUCHASGASENGINES,
SWITCHES,HOSES,ETC.)ARESUBJECTTOTHEWARRANTY,IFANY,OFTHEIRMANUFACTURER.TITANWILLPROVIDE
THEPURCHASERWITHREASONABLEASSISTANCEINMAKINGANYCLAIMFORBREACHOFTHESEWARRANTIES.
United States Sales & Service
1770 Fernbrook Lane
Minneapolis, MN 55447
www.titantool.com
200 Trowers Road, Unit 7B
Woodbridge, Ontario L4L 5Z8
Phone:
Fax:
1-800-526-5362
1-800-528-4826
Phone:
Fax:
1-800-565-8665
1-800-856-8496
Canadian Branch
1770 Fernbrook Lane
Minneapolis, MN 55447
Phone:
Fax:
1-201-337-1240
1-201-405-7449
International