TMG TMG-AJF03L User manual

PRODUCT MANUAL
v.2022.09.01
• Please read and understand the product manual completely before assembly
• Check against the parts list to make sure all parts are received
• Wear proper safety goggles or other protective gears while in assembly
• Do not return the product to dealer. They are not equipped to handle your requests.
Missing parts or have questions on assembly?
Please call: 1-877-761-2819 or email: [email protected]
TOLL FREE: 1-877-761-2819
WARNING
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TMG-AJF03LMODEL
3 TON FLOOR JACK
LOW PROFILE

Please read these instructions carefully before using
the product for the first time and store them for future reference. This product must be operated in accor-
dance with these instructions at all times. Make these instructions for use accessible to all persons who will
be working with this product. This applies also when reselling the product.
We cannot assume any liability for any accidents or damage that may arise due to non-observance of this
guide or the safety instructions contained therein. Any structural modifications to the product will void the
manufacturer’s warranty!
This product is a floor jack for lifting motor vehicles. It is intended for use as a lifting device only. Ensure that
the load to be lifted does not exceed the maximum permissible load of the jack. The maximum load of 2
tonnes must not be exceeded otherwise the jack may become damaged and safety compromised. Use the
jack on a firm, even surface only. Instability or slipping of the load may occur on soft or uneven surfaces.
Consequential damage to the vehicle or persons cannot then be precluded. (Risk of accident!).
Make sure there are no persons inside the vehicle being lifted. Position the hydraulic jack so that no part of
your body will be under the vehicle while it is being lifted. Never work under a car that is being supported
only by the hydraulic jack. Always use additional supports. Before lowering the hydraulic jack, ensure there
are no persons or objects under the vehicle. Never leave the hydraulic jack unattended for longer periods
when it is supporting a load as it can lose pressure and begin to sink for design-related reasons. Therefore
place something underneath the lifted load immediately! Never get into the vehicle or start its engine while it
is on the hydraulic jack.
This product is intended for private use only!
Technical specifications
Intended use / safety instructions
WARNING: Lifting of persons prohibited!
Description: Garage Jack
Model:
Nominal load: max. 3 tonnes
Lifting height: min. 87 mm to max. 455 mm
Total length: ca. 640mm
Own weight: ca. 33kg
Made in China
General
warning sign
Rated capacity:
2000kgs
Read the manual
instruction
before using
Do not work
under the vehicle
when you are using
the jack
Work under the
vehicle with
jack stands
Use the jack on
even ground
3 TON
3,000 kgs
TMG-AJF03L
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1. Open the drain valve and insert the enclosed handle (extension) in the pumping arm .
To ensure the oil distributes itself completely, carry out approx. 6 full pumps of the handle.
2. Close the drain valve - the vehicle jack is now ready for use.
3. Locate your vehicle on an even, firm surface and secure the vehicle against rolling as specified by
the vehicle manufacturer.
4. To ensure safe lifting, position the jack at a 90° angle to the vehicle and under the appropriate
jacking point (see the manufacturer’s instructions).
5. Insert the handle in the drain valve and close it by rotating clockwise until the limit stop is reached.
6. Insert the handle in the pumping arm and pump the handle until the saddle is in contact with the
vehicle.
7. Check again that the jack is seated correctly.
8. Continue pumping the handle until the vehicle has been lifted to the desired height.
Caution: Observe the vehicle carefully during the lifting operation. The jack should move in
the direction of the vehicle during lifting. Should this not be the case, there is a strong possibility
that the vehicle will slide off the jack.
9. Put the handle out of the pumping arm. (Risk of accident!)
10. Secure the load with suitable jack stands before commencing work on or under the vehicle.
Caution: Working on or under the vehicle without first appropriately securing the raised load is
prohibited! (Risk of accident!)
11. After you have finished working on the vehicle, open the drain valve by carefully twisting the jack
handle in small increments in a counterclockwise direction until the vehicle begins to move
downwards.
12. Once the vehicle is firmly on the ground, the drain valve can be opened again (approx, one half
turn) in order to return the lifting arm all the way to the bottom in the starting position.
13. Before lifting the load, check that the drain valve is properly closed.
14. All moving parts must be lubricated in accordance with the operators’ manual and maintained on a
regular basis.
15. When the vehicle jack is not in use, the lifting arm should be in the lowest position and the handle
in an upright position to protect the precision mechanics from damage. The vehicle jack must
be stored in a horizontal position and in a dry location. Ensure the jack remains in its original
condition. Do not undertake any modifications to the device.
16. Use only SAE10 (SAE: Society of Automotive Engineers) grade, special-purpose hydraulic oil for
the pump. Dispose of all used and spilled oil appropriately.
17. Do not use a high pressure cleaner to clean the jack. All external moving parts, e.g. the foot roller
bearings , fastening bolts of the lifting arm , fastening bolts of the lifting arm cylinder and
fastening bolts of the pumping arm must be well lubricated regularly every 3 months.
IMPORTANT: Never lubricate or grease the rods of the pump and lifting cylinder .
18. All maintenance and repair work must be performed by a suitably qualified personnel an in
accordance with the manufacturer's instructions.
19. Caution: Do not use the jack if there are any missing, loose or broken parts!
Before using the floor jack, check for loss of oil, damage or missing accessories.
General usage instructions
First time operation:
Lifting the vehicle:
Storage & care:
Warning about
hand injuries
Do not overloadUse wheel chocks
to secure the wheel
DO NOT
OVERLOAD
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- Check whether the drain valve is fully closed. Close it by rotating the handle clockwise.
Problem 1: The lifting arm won‘t raise when pumping under load.
- Follow the instructions provided for “Problem 1”. Should this still not eliminate the fault,
the vehicle jack needs to be repaired by an authorized repairer.
Problem 2: The lifting arm is sinking under load.
Problem 3: The lifting arm can't be lowered.
Troubleshooting
NOTE: The instructions below must not be carried out while the vehicle jack is In
use.
NOTE: The vehicle jack is equipped with a safety valve (15). It has been
configured to allow the vehicle jack to lift loads up to 2 tonnes. The safety valve
must not be modified or adjusted in any way!
- Check the oil level by placing the vehicle jack in a horizontal position.
- Not enough oil. Top up the hydraulic oil and purge the hydraulic system - see
also the “Topping up the hydraulic oil” and “Purging" sections.
- The tension spring for the lifting arm has unhooked or broken. Rehook the spring or
replace the broken spring by an equivalent new spring.
- The vehicle jack presumably needs lubricating. All moving parts must be cleaned and
lubricated or greased, (see “Instructions for use"; item 17). IMPORTANT: The rods of the
pumping and lifting cylinder should never be lubricated or greased.
- Too much oil in the hydraulic system. Screw out the drain valve and drain out the excess
oil - see also the “Topping up the hydraulic oil" and “Purging” sections.
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REF# PART# DESCRIPTION QTY
1 Lifting arm assembly 1
2 TZ830018Z-2 Saddle pin 1
3 TZ830026X-GS-1 Saddle 1
4 GB894.1-18 C-clip Ø18mm 4
5 Connecting rod pintle 2
6 T830018-1 Front wheel 2
7 Frame assembly 1
8 Washer M16 2
9 Spring washer M16 2
10 Nut M16 2
11 T830021.5(asm) Rear caster assembly 2
12 GB859-12 Spring washer M12 6
13 Socket head cap screw M12x25mm 2
14 Back shaft 1
15 GB6170-M12 Nut M12 4
16 Shoulder bolt M18X39mm 1
17 Spring washer M18 2
18 Washer M18 2
19 Handle socket 1
20 QLZ2C-1a Handle socket screw M10X19mm 1
21 GB848-8 Washer M8 1
22 QLZ2C.3-2c Shaft for spur gear 1
23 GB91-2X16 Cotter pin Ø2X16mm 1
24 QLZ2C.3-3a Spur gear 1
25 GB859-16 Spring washer M10 2
26 GB6172-M10 Nut M10 2
27 Pump plunger pin 1
28 QLZ2C-4 Torsion spring 1
29 QLZ2C.2c Handle assembly 1
30 T83508.5-4 Handle lock pin 1
31 QLZ2C.2-4 Handle cover 1
32 T830021.4a Power unit assembly 1
33 QLZ2C.6-3a Helical gear 1
34 TF1201C-29 Oil plug 1
35 Cotter pin Ø4X45mm 1
36 Return spring 1
37 Coupling connector 1
38 Right bolt M18X66.5mm 1
39 C-clip Ø30mm 2
40 GB1152-M6 Oil cup M6 1
41 Supporting shaft 1
42 GB894.1-25 C-clip Ø25mm 2
43 T830021.MF Seal kit 1
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