TMG TMG-ALM68 User manual
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⚠WARNING
This Hydraulic Jack is designed for use by professional auto mechanics.
It is designed for lifting and lowering a vehicle load.
The bottle Jack should not be used as a stand to hold load for any prolonged period. Use the safety arm to support
weight.
Failure to heed this warning may result in loss of load, damage to jack and/or jack failure resulting in personal injury
or property damage.
SAFETY INSTRUCTIONS
•Please make sure to read and understand these instructions before operating motorcycle jack
•Do not exceed the 600kg load limit.
•Keep hands clear of all moving parts when operating jack.
•Release relief valve slowly when lowering motorcycle.
•Do not place body or body parts under the raised motorcycle.
•Do not use jack on inclined surfaces, use on a smooth, level and stable surface.
•Secure motorcycle with tight strap hooked to the jack frame before lifting.
•Do not start the motorcycle while it is loaded on the jack.
•Lift motorcycle to the minimum required height for working on motorcycle.
•Replace jack with vehicle stands if supporting motorcycle for prolonged periods.
SPECIFICATIONS
Working load limit 1500LB-
Height lowered: 140mm
Height raised: 450mm
Dimensions: 920×440x155mm
360° locking swivel clastors
4 locking positions
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ASSEMBLY
1. Insert the hydraulic ram head into the lifting frame then secure ram base to the lift base with M8*20 screws.
2. Secure safety bar with M8 nuts.
HYDRAULIC RAM
LIFTING BASE
LIFTING BASE
LIFTING BASE
M8 X 20 SCREWS
MΦ8 NUTS
HANDLE
RATCHET STRAPS
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PARTS BREAKDOWN AND LIST
PARTS NO.
PARTS DESCRIPTION
QTY
PARTS NO.
PARTS DESCRIPTION
QTY
1
Bolt M12x80
8
12
outer thimble
2
2
Saddle
1
13
BOLT M12x110
2
3
lock washer 12
10
14
block
6
4
nut M12
10
15
handle
1
5
front lifting arm
1
16
caster assembly
2
6
base
1
17
lifting frame
1
7
nut M10
2
18
hydraulic parts
1
8
lock washer 10
2
19
BOLT M8x25
2
9
front wheel
2
20
lock washer 8
2
10
BOLT M10x70
2
21
tension spring
1
11
rear lifting arm
1
22
safety link rod
1
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USE AND OPERATION
1. To raise jack, centre it directly below vehicle to be lifted. Lock release valve by turning fully clockwise. Pump the foot
pedal repeatedly until the saddle fully takes up the weight and the tyres just leave the floor. Adjust position if required
ensuring vehicle is centred, balanced and in no danger of slipping or tipping once fully raised.
2. Secure the load to the jack tightly with straps using the steel loops located on the frame.
3. Continue to raise jack slowly by pumping the foot pedal until desired height is achieved,
4. The jack is not designed to continuously support a load. You must engage the safety arm to support the weight.
Lower the safety arm into one of the four welding strips located on the frame. Lower the vehicle slowly by pressing
the release pedal until the frame is supporting the weight.
5. To lower jack repeat step 1 and raise jack slightly to disengage the safety arm,
6. Gently press the release pedal to lower the jack. Unfasten straps & remove jack.
SYSTEM AIR PURGE
1. Press the release pedal to lower the jack.
2. Pump foot pedal eight full strokes.
3. Press the release pedal to lower the jack
4. Pump foot pedal until the ram reaches maximum height and continue to pump several times to remove trapped air in
the ram.
5. Carefully and slowly pinch oil fill plug to release trapped air
6. Gently press the release pedal to lower the jack.
7. Turn release valve clockwise to closed position and check for proper pump action. It may be necessary to perform the
above more than once to ensure the ram is free of air.
CHECK OIL LEVEL
1. With saddle lowered completely, remove oil plug located in hydraulic ram.
2. Drain fluid into appropriate container. Always dispose of oil in accordance with local regulations.
3. Use VG32 SAE 10 hydraulic jack oil. Fill until oil is level with inner cylinder as seen from the opening of the filler hole.
Reinsert oil plug.
Oil plug.
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MAINTENANCE
1. Lubricate the moving parts on the jack regularly with SAE 30W oil.
2. Moving parts include saddle, linkage on foot pedal, front & rear lifting arm joints. Always store jack in the fully
lowered position.
MAINTENANCE
SYMPTOM
CAUSE
CORRECTIVE ACTION
Foot pump does not work
Air in the hydraulic system
Purge the air as per page 4
Release valve not tightened
Tighten the release valve
Overloaded
Remove partial overload
Contaminated Hydraulic system
Replace Hydraulic Oil
Jack will not rise fully
Oil level too low
Add hydraulic oil
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