TMG TMG-ALSP60 User manual

PORTABLE SINGLE POST LIFT
MODEL: TMG-ALSP60
PRODUCT MANUAL
Lifting Capacity: 6000lbs, Max. Lifting Height: 72”
Please read the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: [email protected]om
Do not return the product to dealer, they are not equipped to handle your requests
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Content
1Safety.........................................................................................................................................................................3
1.1 Introduction..................................................................................................................................................3
1.2 Intended Use............................................................................................................................................... 3
1.3 Safety Instructions for Commissioning...................................................................................................3
1.4 Safety Instructions for Operation............................................................................................................. 3
1.5 Safety Instructions for Servicing.............................................................................................................. 3
1.6 Safety Features........................................................................................................................................... 4
1.7 Warning Labels............................................................................................................................................4
1.8 Disposal of Used Oil...................................................................................................................................6
1.9 Machine Demolition....................................................................................................................................6
2. Structure Drawing:................................................................................................................................................ 6
3. Main Technical Mechanism Parameters Table................................................................................................8
3.1 Products Specifications ...........................................................................................................................8
3.2 Parts Identification and Features............................................................................................................. 8
4. Packing, transport and storage.......................................................................................................................... 9
4.1 Packing......................................................................................................................................................... 9
4.2 Lifting and handling.................................................................................................................................... 9
4.3 Storage and stacking of packages..........................................................................................................9
4.4 Delivery and check of packages.............................................................................................................. 9
5 Installation............................................................................................................................................................. 10
5.1Working Site............................................................................................................................................... 10
5.2 Installation..................................................................................................................................................10
6. Operation instruction..........................................................................................................................................15
6.1 Operation Rules for mechanism System..............................................................................................14
6.2 Operating Steps for Electrical Control System................................................................................... 14
6. 3 Operation Flow:........................................................................................................................................14
6.4 Use lifting arm........................................................................................................................................... 16
7 Maintenance and Troubleshooting................................................................................................................... 18
8 Troubleshooting....................................................................................................................................................17
9 Parts Breakdown ................................................................................................................................................19
1 Exploded Drawing........................................................................................................................................18
2 Parts List........................................................................................................................................................20
3 Hydraulic Diagram....................................................................................................................................... 20
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1. Safety
1.1 Introduction
Thoroughly read this manual before operating the lift and comply with the instructions. Always display the
manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these safety instructions are
not covered by the product liability regulations.
1.2 Intended Use
This single column vehicle lift is classified as movable model. Movable single column vehicle lift is
specially useful for indoor. It is the special equipments for lifting vehicles, such as cars, which park on
ground, to a certain height for maintenance. It is forbidding to park vehicles. Observe the rated load
capacity and load distribution of the lift.
1.3 Safety Instructions for Commissioning
The lift may be installed and commissioned by authorized service personnel only.
The standard lift version may not be installed and commissioned in the vicinity of explosives or
flammable liquids, outdoors or in moist rooms (e.g. car wash).
1.4 Safety Instructions for Operation
Read the operating manual.
Lift operation by authorized personnel over 18 years only.
Always keep the lift and lift area clean and free of tools, parts, debris etc.
Once the disk adapters contact the lift points, check arm restraints for engagement.
After raising the vehicle briefly, stop and check the disk adapters for secure contact.
Always lift the vehicle using all four adapters.
Make sure the vehicle doors are closed during raising and lowering cycles.
Closely watch the vehicle and the lift during raising and lowering cycles.
Do not allow anyone to stay in lift area during raising and lowering cycles.
Do not allow anyone on lift or inside raised vehicle.
Only use the lift for its intended purpose.
Comply with the applicable accident prevention regulations.
Do not overload the lift. The rated load capacity is indicated on the lift nameplate.
Only use the vehicle manufacturer’s recommended lift points.
After positioning the vehicle apply the parking brake.
Use caution when removing or installing heavy components (center-of-gravity displacement).
The main switch serves as emergency switch. In case of emergency turn to OFF position.
Protect all parts of the electrical equipment from humidity and moisture.
Protect the lift against unauthorized usage by padlocking the main switch.
1.5 Safety Instructions for Servicing
Maintenance or repair work by authorized service personnel only.
Turn off and padlock the main switch before doing any maintenance, or repair work.
Work on pulse generators or proximity switches by authorized service personnel only.
Work on the electrical equipment by certified electricians only.
Ensure that ecologically harmful substances are disposed of only in accordance with the appropriate
regulations.
Do not use high pressure/steam jet cleaners or caustic cleaning agents. Risk of damage!
Do not replace or override the safety devices.
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1.6 Safety Features
1.6.1 Hold-to-run Type Control
The operator is required to hold the controls in the engaged position to raise or lower the lift.
1.6.2 Equalizing System
The lift is provided with distributing and connecting flow valve to ensure level movement of both
carriages.
1.6.3 Pipe Break Valve
The hydraulic cylinders are equipped with pipe break valves. They respond in case of rapid pressure drop
(line break) to prevent sudden lowering movements.
1.6.4 Pressure Relief Valve
A pressure relief valve is used to limit the hydraulic working pressure to a maximum of 200bar.
1.7 Warning labels
A B C
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E
F
D
A
B
D
C
F
E
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1.8 Disposal of used oil
Used oil, which is removed from the power unit and the plant during an oil change, must be treated as a
polluting product, in accordance with the legal prescriptions of the country in which the lift is installed.
1.9 Machine demolition
The machine must be demolished by authorized technicians, just like for assembling. The metallic parts
can be scrapped as iron. In any case, all the materials deriving from the demolition must be disposed of
in accordance with the current standards of the country in which the rack is installed. Finally, it should
be recalled that for tax purposes, demolition must be documented; submitting claims and documents
according to the current laws in the country in which the rack is installed at the time the machine is
demolished.
2. Structure Drawing:
2610mm
1690mm
1700mm
125-1830mm
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1350-1840mm
1400-2060mm
1100mm
1510-2210mm
1580-2325mm
730-1420mm
1015-1630m
1325-2130m
1300mm
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3. Main Technical Mechanism Parameters Table
3.1 Products Specifications
TMG-ALSP60
Lifting capacity:
6000lbs(2700kg)
Max. lifting height
72”(1830 mm)
Width of vehicle lifted
≤1800 mm
Lifting speed
50mm/s
Working voltage
AC110V/60Hz, Single Phase
Power
3HP(2.2kw)
Safety catch
Manual
Noise
<70 dB
Working environment
Indoors
Working environment
-5 ℃/+40℃
Overall dimension
(length*wide*high)
2830x1950x2610mm
Weight
855kg
3.2 Parts Identification and Features
Lifting Frame Assembly
Saddle Pad
Under Frame
Single Post
Power Unit
Hydraulic Tow Truck
Truck Adaptor
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4. Packing, transport and storage
Only skilled personnel who are familiar with the lift and this manual shall be allowed
to carry out packing, lifting, handling, transport and unpacking operations.
4.1 Packing
90% components were pre-assembled before shipment, and packed with blister packing in wood carton.
Arms, adapters and rubber pads were put in the lift. Power unit was packed in carton box separately,
power unit stand was packed and fixed on above the lifts.
4.2 Lifting and handling
When loading/unloading or transporting the equipment to the site, be sure to use suitable loading (e.g.
cranes, trucks) and hoisting means. Be sure also to hoist and transport the components securely so that
they cannot drop, taking into consideration the package’s size, weight and centre of gravity and it’s
fragile parts.
4.3 Storage and stacking of packages
Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a temperature
between -10°C and +40°C.
4.4 Delivery and check of packages
When the lift is delivered, check for possible damages due to transport and storage; verify that what is
specified in the manufacturer’s confirmation of order is included. In case of damage in transit, the
customer must immediately inform the carrier of the problem.
Packages must be opened paying attention not to cause damage to people (keep a safe distance when
opening straps) and parts of the lift (be careful the objects do not drop from the package when
opening).
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5. Installation
5.1 Working Site
The user should prepare the working site for the lift before its arrival
5.1.1 Power Source
The working site must be equipped with certain power. Install safety distribution box with a 4-hole
socket around the operation position.
5.1.2 Ground
The lift must be placed on flat and hard ground, which is made of cement or bricks, with the load at the
position of vertical post of 3t/m2.
5.1.3 Working Area
There should be ＞about 1,000mm space around the vehicle lifted, and the net height indoor is about
3600mm.
5.2 Installation
Because of the limitation of transportation, lift shall be disassembled to pack. The users should
assemble the lift according to the following figure:
Assemble movable single post lift
Overall assembly as follows:
WARNING- READ AND FOLLOW ALL INSTRUCTIONS
• Failure to follow all instructions in this manual may result in severe
personal injury or death. Keep this manual and refer to it for Safety
Instructions, Operating Procedures, and Warranty.
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