TMG TMG-ALSP60 User manual

PORTABLE SINGLE POST LIFT
MODEL: TMG-ALSP60
PRODUCT MANUAL
Lifting Capacity: 6000lbs, Max. Lifting Height: 72”
Please read the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: [email protected]om
Do not return the product to dealer, they are not equipped to handle your requests
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Content
1Safety.........................................................................................................................................................................3
1.1 Introduction..................................................................................................................................................3
1.2 Intended Use............................................................................................................................................... 3
1.3 Safety Instructions for Commissioning...................................................................................................3
1.4 Safety Instructions for Operation............................................................................................................. 3
1.5 Safety Instructions for Servicing.............................................................................................................. 3
1.6 Safety Features........................................................................................................................................... 4
1.7 Warning Labels............................................................................................................................................4
1.8 Disposal of Used Oil...................................................................................................................................6
1.9 Machine Demolition....................................................................................................................................6
2. Structure Drawing:................................................................................................................................................ 6
3. Main Technical Mechanism Parameters Table................................................................................................8
3.1 Products Specifications ...........................................................................................................................8
3.2 Parts Identification and Features............................................................................................................. 8
4. Packing, transport and storage.......................................................................................................................... 9
4.1 Packing......................................................................................................................................................... 9
4.2 Lifting and handling.................................................................................................................................... 9
4.3 Storage and stacking of packages..........................................................................................................9
4.4 Delivery and check of packages.............................................................................................................. 9
5 Installation............................................................................................................................................................. 10
5.1Working Site............................................................................................................................................... 10
5.2 Installation..................................................................................................................................................10
6. Operation instruction..........................................................................................................................................15
6.1 Operation Rules for mechanism System..............................................................................................14
6.2 Operating Steps for Electrical Control System................................................................................... 14
6. 3 Operation Flow:........................................................................................................................................14
6.4 Use lifting arm........................................................................................................................................... 16
7 Maintenance and Troubleshooting................................................................................................................... 18
8 Troubleshooting....................................................................................................................................................17
9 Parts Breakdown ................................................................................................................................................19
1 Exploded Drawing........................................................................................................................................18
2 Parts List........................................................................................................................................................20
3 Hydraulic Diagram....................................................................................................................................... 20
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1. Safety
1.1 Introduction
Thoroughly read this manual before operating the lift and comply with the instructions. Always display the
manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these safety instructions are
not covered by the product liability regulations.
1.2 Intended Use
This single column vehicle lift is classified as movable model. Movable single column vehicle lift is
specially useful for indoor. It is the special equipments for lifting vehicles, such as cars, which park on
ground, to a certain height for maintenance. It is forbidding to park vehicles. Observe the rated load
capacity and load distribution of the lift.
1.3 Safety Instructions for Commissioning
The lift may be installed and commissioned by authorized service personnel only.
The standard lift version may not be installed and commissioned in the vicinity of explosives or
flammable liquids, outdoors or in moist rooms (e.g. car wash).
1.4 Safety Instructions for Operation
Read the operating manual.
Lift operation by authorized personnel over 18 years only.
Always keep the lift and lift area clean and free of tools, parts, debris etc.
Once the disk adapters contact the lift points, check arm restraints for engagement.
After raising the vehicle briefly, stop and check the disk adapters for secure contact.
Always lift the vehicle using all four adapters.
Make sure the vehicle doors are closed during raising and lowering cycles.
Closely watch the vehicle and the lift during raising and lowering cycles.
Do not allow anyone to stay in lift area during raising and lowering cycles.
Do not allow anyone on lift or inside raised vehicle.
Only use the lift for its intended purpose.
Comply with the applicable accident prevention regulations.
Do not overload the lift. The rated load capacity is indicated on the lift nameplate.
Only use the vehicle manufacturer’s recommended lift points.
After positioning the vehicle apply the parking brake.
Use caution when removing or installing heavy components (center-of-gravity displacement).
The main switch serves as emergency switch. In case of emergency turn to OFF position.
Protect all parts of the electrical equipment from humidity and moisture.
Protect the lift against unauthorized usage by padlocking the main switch.
1.5 Safety Instructions for Servicing
Maintenance or repair work by authorized service personnel only.
Turn off and padlock the main switch before doing any maintenance, or repair work.
Work on pulse generators or proximity switches by authorized service personnel only.
Work on the electrical equipment by certified electricians only.
Ensure that ecologically harmful substances are disposed of only in accordance with the appropriate
regulations.
Do not use high pressure/steam jet cleaners or caustic cleaning agents. Risk of damage!
Do not replace or override the safety devices.
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1.6 Safety Features
1.6.1 Hold-to-run Type Control
The operator is required to hold the controls in the engaged position to raise or lower the lift.
1.6.2 Equalizing System
The lift is provided with distributing and connecting flow valve to ensure level movement of both
carriages.
1.6.3 Pipe Break Valve
The hydraulic cylinders are equipped with pipe break valves. They respond in case of rapid pressure drop
(line break) to prevent sudden lowering movements.
1.6.4 Pressure Relief Valve
A pressure relief valve is used to limit the hydraulic working pressure to a maximum of 200bar.
1.7 Warning labels
A B C
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E
F
D
A
B
D
C
F
E
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1.8 Disposal of used oil
Used oil, which is removed from the power unit and the plant during an oil change, must be treated as a
polluting product, in accordance with the legal prescriptions of the country in which the lift is installed.
1.9 Machine demolition
The machine must be demolished by authorized technicians, just like for assembling. The metallic parts
can be scrapped as iron. In any case, all the materials deriving from the demolition must be disposed of
in accordance with the current standards of the country in which the rack is installed. Finally, it should
be recalled that for tax purposes, demolition must be documented; submitting claims and documents
according to the current laws in the country in which the rack is installed at the time the machine is
demolished.
2. Structure Drawing:
2610mm
1690mm
1700mm
125-1830mm
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1350-1840mm
1400-2060mm
1100mm
1510-2210mm
1580-2325mm
730-1420mm
1015-1630m
1325-2130m
1300mm
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3. Main Technical Mechanism Parameters Table
3.1 Products Specifications
TMG-ALSP60
Lifting capacity:
6000lbs(2700kg)
Max. lifting height
72”(1830 mm)
Width of vehicle lifted
≤1800 mm
Lifting speed
50mm/s
Working voltage
AC110V/60Hz, Single Phase
Power
3HP(2.2kw)
Safety catch
Manual
Noise
<70 dB
Working environment
Indoors
Working environment
-5 ℃/+40℃
Overall dimension
(length*wide*high)
2830x1950x2610mm
Weight
855kg
3.2 Parts Identification and Features
Lifting Frame Assembly
Saddle Pad
Under Frame
Single Post
Power Unit
Hydraulic Tow Truck
Truck Adaptor
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4. Packing, transport and storage
Only skilled personnel who are familiar with the lift and this manual shall be allowed
to carry out packing, lifting, handling, transport and unpacking operations.
4.1 Packing
90% components were pre-assembled before shipment, and packed with blister packing in wood carton.
Arms, adapters and rubber pads were put in the lift. Power unit was packed in carton box separately,
power unit stand was packed and fixed on above the lifts.
4.2 Lifting and handling
When loading/unloading or transporting the equipment to the site, be sure to use suitable loading (e.g.
cranes, trucks) and hoisting means. Be sure also to hoist and transport the components securely so that
they cannot drop, taking into consideration the package’s size, weight and centre of gravity and it’s
fragile parts.
4.3 Storage and stacking of packages
Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a temperature
between -10°C and +40°C.
4.4 Delivery and check of packages
When the lift is delivered, check for possible damages due to transport and storage; verify that what is
specified in the manufacturer’s confirmation of order is included. In case of damage in transit, the
customer must immediately inform the carrier of the problem.
Packages must be opened paying attention not to cause damage to people (keep a safe distance when
opening straps) and parts of the lift (be careful the objects do not drop from the package when
opening).
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5. Installation
5.1 Working Site
The user should prepare the working site for the lift before its arrival
5.1.1 Power Source
The working site must be equipped with certain power. Install safety distribution box with a 4-hole
socket around the operation position.
5.1.2 Ground
The lift must be placed on flat and hard ground, which is made of cement or bricks, with the load at the
position of vertical post of 3t/m2.
5.1.3 Working Area
There should be ＞about 1,000mm space around the vehicle lifted, and the net height indoor is about
3600mm.
5.2 Installation
Because of the limitation of transportation, lift shall be disassembled to pack. The users should
assemble the lift according to the following figure:
Assemble movable single post lift
Overall assembly as follows:
WARNING- READ AND FOLLOW ALL INSTRUCTIONS
• Failure to follow all instructions in this manual may result in severe
personal injury or death. Keep this manual and refer to it for Safety
Instructions, Operating Procedures, and Warranty.
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5.2.1 After unpacking, check the following components
No
Description
Quantity
No
Description
Quantity
A
Stand column assembly
1
F
Lifting frame assembly
1
B
Power unit assembly
1
G
Back arm assembly
1
C
Tow truck assembly
1
H
Under frame assembly
1
D
Extension support
1
I
Front arm assembly
1
E
Back arm assembly
1
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5.2.2 Installation Lifting Frame Assembly
1. Choose a flat and empty site,open the
package, find the under frame and
lifting frame.
2. Place the under frame(1) and lifting
frame(12) on the ground
3. Install longer arm(15) ,whirling arm(22）
and front telescopic boom(25)
4. Install back telescopic boom(horizontal)
(13) ,and back telescopic boom(14)
1
Unit is heavy.
Do not attempt
to lift and remove
the unit from the
carton.
4
2
12
1
3
15
25
22
13
14
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5. Install the post(2) on the under frame(1),
and tighten all bolts with under frame
and lifting frame.
6. Install the hydraulic tow truck(43)
2
5-1
43
6
5-2
To avoid serious bodily injury or death,
and/or property damage. Do not
exceed the rated load capacity.
When not in use, do not allow heavy
loads to remain on the under frame an
extended period of time, Always lower
the hydraulic pump completely when
not in use.
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7. Install the power unit(49)，
connect the hydraulic hose (50)
from the power unit to cylinder(30)
ALL WIRING MUST BE PERFORMED BY A
LICENSED ELECTRICIAN.
RISK OF EXPLOSION!
This equipment has internal arcing or
parts that may spark and should not be
exposed to flammable vapors. Motor
should not be located in a recessed area
or below floor level. NEVER expose
motor to rain or other damp
environments. DAMAGE TO MOTOR
CAUSED BY WATER IS NOT COVERED
UNDER WARRANTY.
DO NOT run power unit with no oil. Damage to pump can occur.
The power unit must be kept dry. Damage to power unit caused by water or other liquids such as
detergents, acid etc., is not covered under warranty.
Operate lift only between temperatures of 41 °- 104° F.
Improper electrical hook-up can damage motor and will not be covered under warranty.
Motor can not run on 50HZ without a physical change in motor.
Use a separate breaker for each power unit.
Protect each circuit with time delay fuse or circuit breaker.
For 110-120 volt, single phase, use a 25 amp fuse.
DO NOT PERFORM ANY
MAINTENANCE OR INSTALLATION OF
ANY COMPONENTS WITH OUT FIRST
ENSURING THAT ELECTRICAL POWER
HAS BEEN DISCONNECTED AT THE
SOURCE OR PANEL AND CANNOT BE
RE-ENERGIZED UNTIL ALL
MAINTENANCE AND/OR
INSTALLATION PROCEDURES ARE
COMPLETED.
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7-1
49
7-2
51

6. Operation instruction
6.1 Operation Rules for mechanism System
6.1.1 The movable single column lift is provided with separate traveling mechanism. Shake the hauling
handle of the steering rear wheel forwards and backwards to make the vertical column off the
ground, then you can push or pull the lift. On arriving the working site, press the valve handle to
retract the wheel, then the vertical column lands on the ground steadily.
6.1.2 The lift must only be pushed into the vehicle if in line with it. Insert the pallet under the vehicle
beam and the pallet must be in line with the beam.
6.1.3 Retract the rear wheel of vertical post to land the vertical post steadily before the lift lifts load, and
make sure there is no foreign article such as hand tools, bolts, screw caps, small stones. No
lifting during moving!
6.2 Operating Steps for Electrical Control System
New machine is operated for commissioning without load before its first use. which should be
turned off after the machine use finished.
6. 3 Operation Flow:
1) Vehicle stops in the service position with engine off
2) Turn the handle for hydraulic movable wheel to lift the vertical post base a bit
3) Push the lift into the underside of vehicle
4) Make sure there is no foreign articles under the base and the ground is level
5) Grasp the valve handle to make the base lowered to ground
6) Align 4 pallets on the lifting arm respectively to the supported positions on the vehicle underside
7) Press the button to raise the vehicle by 10～15 centimeters
8) Stop the vehicle raising and check for safe and secure four high points of the pallet.
9) Check if the main lifting arm touches the vehicle bottom plate, which should not occur during
normal lifting.
Hauling
Handle
Valve Handle
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10) Pull the safety unlock handle to make the flitting platform unlocked.
11) To adjust lifting pad, turn it anticlockwise to make it rise ( adjustment distance of 100mm)
12) Press the button again and pay attention to lifting arm and the vehicle lifted until lifting is safe and
reliable.
13) Raise the lift to the required height, then lower it to the lock position
14) After the repair of vehicle is finished, raise the lift about 2-3cm, pull the release cable on the column,
then push the lowering handle on power unit to lower the lift.
15) Turn the handle of hydraulic pump and the lift is off the ground, pull out the lift.
16)Drive the vehicle away.
Button
Lowering
Handle
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6.4 Use lifting arm
6.4.1 Movable Lift
a. According to the position under the vehicle chassis where the lifting arm is located, the supporting
arm on the lifting arm (close to the vertical post) may be pushed and pulled up and down or to left
and right, as the following figure:
b. According the car type, the supporting arm in the outer of lifting arm may be pushed or pulled inward
or outward, or to left and right.
c. The height of pallet can be adjusted by turning it clockwise or anticlockwise.
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7. Maintenance
7.1.1 For daily maintenance and service of the lift, see operation steps, use and cautions described in
the previous page.
7.1.2 The working environment and the surface of this machine should be cleaned usually.
7.1.3 During the use of this machine, if any oil leaking is found, check the leakage source. Check
whether the screw of the hydraulic oil hose is tighten, if it is loosen, it should be tighten. After this
step, if the leaking problem still occurs, check whether the seal kit of the cylinder is damaged, if it
is damaged, it must be replaced.
8. Troubleshooting
If lifting is impossible:
Check the power, the power unit use AC 110~120V/60Hz single phase
If lifting is possible but impossible to load 2.7T
Adjust the fluid valve. It is possible to press the button while turn the screw clockwise) slowly, until the
lifting arm rises.
If lifting is still impossible after above actions have been taken
Remove fluid valve and put it into diesel oil to wash. After that, install it again and operate according to
above action once more.
If there is any abnormal noise from hydraulic system during lifting
The hydraulic system may inhale air or the power voltage is too low. Check the oil level and add oil if
necessary. Move the cylinder up and down for several times to expel the air.
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9. Parts Breakdown
1. Exploded Drawing
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2. Parts List
Ref#
Description
Qty
Ref#
Description
Qty
1
Under frame
1
38
Fixed pin
2
2
Stand column
1
39
Lower fixed seat
1
3
Outer hexagon screw
M16x45
16
40
Nut M20
4
4
Washer Ф16
16
41
Nut M8
1
5
Washer Ф12
4
42
Inner hexagon screw M8x25
1
6
Outer hexagon screw
M12x30
4
43
Draw-bar
1
7
Loading roller
2
44
Washer Ø8
6
8
Bearing 62042RS
8
45
Loading wheel Ø160x50
2
9
Shaft for front wheel
2
46
Jump ring Ф20
2
10
Washer Ø20
2
47
Joining beam
1
11
Snap pin 3.2x35
9
48
Axis pin
1
12
Lifting frame
1
49
Power unit
1
13
Back telescopic boom
(horizontal)
2
50
Oil pipe connection
1
14
Back telescopic boom
2
51
High-pressure oil pipe
1
15
Longer arm
1
52
Elevating scaffold
1
16
Gear rack
2
53
Sliding block
4
17
Spring Ø18x2x70
1
54
Tension spring
Ø13.2x Ø1.2X98
1
18
Ball handle
2
55
Unlocking handle
1
19
Flapper
1
56
Axis pin
1
20
Washer Ф6
14
57
Locking plate
1
21
Button-headed screw M6x10
4
58
Shaking plate
1
22
Whirling arm
2
59
Inner hexagon screw M6x40
1
23
Plastic handle
4
60
Spring Ø10x1.2x30
1
24
Sunk screw M6x10
8
61
Insurance rod
1
25
Front telescopic boom
2
62
Insurance stop
1
26
Sunk screw M8x10
11
63
Insurance mat tube
1
27
Pin shaft
2
64-1
Inner hexagon screw M8x70
1
28
Pin shaft cover
2
64-2
Locking nut M8
1
29
Pallet
4
65
Spring
1
30
Hydraulic cylinder
1
66
O ring screw M12
1
31
Chain wheel
1
67
Screw M6x20
1
32
Chain fixed seat
1
68
Nut M6
1
33
Bush
1
69
Dust cover
1
34
Sheave pin
1
70
Hanger M6x60
2
35
Outer hexagon screw M8x25
7
71
Extension kit mounting seat
1
36
Plate type chain
1
72
Extension support long
4
37
Upper fixed seat
1
73
Extension support short
4
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