Topcon Norac UC5 User manual

Rogato
r
900, 1100, 1300
Active Wing Roll Control Option
Installation Manual
5466BC-RG

Copyright 2017 by NORAC Systems International Inc.
Reorder P/N: 5466BC-RG-INST Rev E (Rogator 900, 1100, 1300 Active Wing Roll Control
Option)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction................................................................................................................ 1
2Kit Parts ...................................................................................................................... 2
3Hydraulic Installation ................................................................................................ 6
4Electrical Installation ............................................................................................... 11
5Software Setup......................................................................................................... 15
6Cable Drawings ........................................................................................................ 17

1
1Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
If the Active Wing Roll Control Option is being installed on a sprayer with an
existing Active Roll system, a linear roll damper is needed and must be ordered
separately.
Part Number Name Quantity
44792-111 ROLL POSITION DAMPER 40.86 IA RG 1
44750-12 HARDWARE MOUNTING RPD - ROGATOR LSD TO RPD UPGRADE 1
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2Kit Parts
2.1 Kit Overview
Figure 1: UC5 Active Wing Roll Control Parts

3
2.2 Hydraulic Plumbing
Figure 2: UC5 Active Wing Roll Control Hydraulic Plumbing on Rogator 900, 1100, 1300
Components shown in black are included in this kit.
Components shown in blue are existing components.

4
2.3 List of Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B07 44749 BRACKET WRC 80MM V1 1
B12 44971-06 MOUNTING BRACKET EXTENSION FOR LOW PROFILE 4
B20 44971-01 SENSOR MOUNTING BRACKET LOW PROFILE 16GA - NO MOUNTING HARDWARE 2
C01 43220-03 CABLE UC5 NETWORK 14 AWG 3M 1
C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 2
E07 50100 ULTRASONIC MAX SENSOR 2
E12 43764 UC5 NETWORK COUPLER 2-WAY 1
H06 44863-31 HOSE ASSEMBLY 122R2-06 106 IN L 6FORX 6FORX 4
H11 44865-75 HYDRAULICS FITTING KIT - AWR1 1
H12 44868 ACCUMULATOR 10 CU INCH, 0.161 L, 900 PSI 2
H13 44862-18 HOSE ASSEMBLY 122R2-04 18 IN L 6FORX 6FORX 2
H14 44917 COUPLING HYD 6MB-6MOR MACHINED ORB 2
H20 44981 WING ROLL CYLINDER 80MM W/POSITION SENSOR 1
M03 5466BC-RG-INST MANUAL INSTALLATION UC5 ACTIVE WING ROLL OPTION ROGATOR 900, 1100, 1300 1
M04 100594 BOLT HEX NC GR5 PLTD 1/2X1 2
M05 100868 NUT LOCK NYLON NC PLTD 1/2 IN 2
M08 106903 BOLT U 304SS .38-16THDx2.12x3.06 - AG516992 4
M09 106906 NUT LOCK NYLON SS 3/8 IN 16
M10 106905 BOLT CARRIAGE SS 3/8X1-1/4 8
P03 105882 UC5 NETWORK 6 PIN PLUG 1
V02 44962D VALVE ASSEMBLY EXPANSION DPOC PROP DT 4 BOLT 1
2.4 Tools Required
This list is intended to be a guideline for what is required for installation. Additional tools may
be required or may work better.
SAE Wrenches (sizes 7/16" to 1")
Side-Cutting Pliers (for cable ties)
Power Drill
5/8" Drill Bit
Tape Measure
Center Punch and Small Hammer
(Optional)

5
2.5 Hydraulic Fitting Kit Details (P/N: 44865-75)
Item Part Number Name Quantity
Picture
F12 44917 MALE ADAPTER - 6MB 6MOR 6
F13 104586 TEE ADAPTER - 6FORXR 6MORT 4
F14 104590 90 DEG ADAPTER - 6MOR 6FORX90 9
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
Do not use high speed power tools/drills when installing hardware.
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease to all threaded parts upon installation.
Permatex Anti-seize lubricant is preferred, but other similar anti-seize products
may be used.

6
3Hydraulic Installation
Ensure all pressure has been bled from the system before disconnecting any lines
or fittings. Hydraulic pressure will exist on the wing tilt circuits unless the wings
are being supported by other means. The hydraulic installation may be performed
with the wings in transport position, resting on the ground or with the tilt cylinders
fully extended.
Component failure due to oil contamination is not covered under the NORAC UC5
system warranty. It is recommended that a qualified technician perform the
hydraulic installation.
3.1 Valve Assembly
1. On a clean surface remove the plastic plugs from the block.
2. Install the 6MB-6MOR (F12) fittings into the “A” and “B” ports of the expansion block.
Tighten to 18 ft-lbs (24 Nm).
Figure 3: NORAC Valve Block Details

7
3.2 Expansion Block Assembly
1. Remove the plate and 3/8” bolts from the end of the valve block. Remove any yellow paint
chips from the surface of the valve block to ensure a clean sealing surface.
2. Remove the four 4MBP plugs from the 2 station valve block (Figure 4). Gently tap the plugs
with a hammer to loosen before attempting to remove.
3. Coat the four o-rings in hydraulic oil and install them into the expansion block. Ensure the
o-rings are seated properly.
4. Attach the expansion block to the 2 station block using the included spring washers and
bolts.
5. Tighten the bolts to 31 ft-lbs (42 Nm).
Figure 4: NORAC Expansion Block Assembly

8
3.3 Wing Roll Cylinder Mounting
1. Drill two (2) 5/8 inch holes in the cross member below the rear catwalk fourteen inches
(14”) in from the right side to mount the wing roll cylinder to the boom. The holes must
be spaced 100 mm (3.94”) apart.
2. Install the wing roll cylinder mounting bracket (B07) onto the boom frame using the
supplied hardware (M4, M5). Tighten hardware to 30-40 ft-lb (41-54 Nm).
3. Install four (4) 6MB-6MOR fittings (*F12) onto the “1”, “2”, “3”, and “4” outer ports on the
wing roll cylinder (H20).
4. Mount the wing roll cylinder (H20) using the supplied clamps. Install the wing roll cylinder
with the cable end pointing towards the right-hand wing (when looking from the rear of the
sprayer).
Figure 5: Wing Roll Cylinder Installed on the Boom Frame (when looking from the rear)
Cylinder may not be exactly as shown.
Cable End

9
3.4 Hydraulic Plumbing
From this point on in the installation the booms will be inoperative until the
hydraulics are fully installed.
After the NORAC valve is mounted, the hydraulic hoses and fittings can be plumbed.
1. The plumbing for the hydraulic circuit is shown schematically in Figure 2.
2. Insert two (2) 6FORXR-6MORT tees (F13) between the NORAC valve block and the
existing tee fittings on the “B” ports of the NORAC valve block.
3. Connect hoses H06 to the tees (F13).
4. Install four (4) 6MB-6MJ fittings (F12) onto the ports on the wing roll cylinder (H20).
5. Install four (4) 6MOR-6FORX90 fittings (F14) onto the F12 fittings.
6. Install two (2) 6FORXR-6MORT tees (F13) onto the F14 fittings on the “1” and “2” ports
of the wing roll cylinder (H20).
7. Connect hose H06 from the F13 tee on the right “raise” line to the “2” port on the wing
roll cylinder (H20).
8. Connect hose H06 from the F13 tee on the left “raise” line to the “1” port on the wing roll
cylinder (H20).
9. Connect hose H06 between the “3” port on the wing roll cylinder (H20) and the “B” port
on the NORAC expansion valve block.
10. Connect hose H06 between the “4” port on the wing roll cylinder (H20) and “A” port on
the NORAC expansion valve block.
11. Connect hoses H13 to the free ends of the F13 tees on the “1” and “2” ports of the wing
roll cylinder.
12. Connect the other end of hoses H13 to the accumulators (H12) using 6MB-6MOR fittings
(H14).

10
Figure 6: Accumulator Installation Location (Looking from Above)
A
ccumulators (H12)
Wing Roll Cylinder
– Cable End

11
4Electrical Installation
1. Locate the valve module installed on the NORAC valve block. Remove the plugs installed
in positions 7 and 8.
2. Connect the 2-pin connector on cables C10 into positions 7 and 8 on the valve module.
Connect the other end of cables C10 to the 2 pin connectors on the NORAC expansion
block (V02).
Figure 7: Valve Module Connections
3. Disconnect and remove the NORAC roll sensors (small rectangular box with a cable
running from it). See Figure 8 for the locations on Rogator 900, 1100, 1300. One of the
roll sensors will be connected to the 8-way coupler with 3m cable and a 2-way coupler.
This cable will be used when connecting the wing roll cylinder. Leave it connected. The
other roll sensor will be connected directly to the 8-way coupler. Insert the 6-pin plug
(P03) into the 8-way coupler where the roll sensor was connected.
Figure 8: Roll Sensor Mounting (Viewed from the rear of sprayer) on Rogator 900, 1100 & 1300
Output Numbe
r
Normal Function
1 Left Up
2 Left Down
3 Right Up
4 Right Down
5 Option 1
6 Option 2
7 Roll CW
8 Roll CCW
Boom Frame
Roll Sensor
Chassis Roll
Sensor

12
4. Connect the wing roll cylinder (H20) to the 3m cable and 2-way coupler where one of the
roll sensors was connected. It may be necessary to use cable C01 and the 2-way coupler
(E12) to connect the wing roll cylinder cable to the existing 3m cable.
Figure 9: Electrical Installation
Components shown in black are included in this kit.
Components shown in blue are existing components.

13
4.1 Sensor Installation
1. Remove the inner height sensors and the inner brackets. Keep these sensors as spares.
2. Mount the inner wing sensor brackets approximately half-way between the chassis and the
outer wing sensors.
3. For the 90’ and 100’ booms, a mounting spacer (B12) is supplied to provide clearance for
the liquid supply line. For 120’ booms, the inner sensor bracket can be mounted directly to
the boom. Mount the spacers (B12) onto the brackets using the bolts (M10) and lock nuts
(M09). Mount the inner wing sensor brackets using the u-bolts (M08) and lock nuts (M09)
as shown in Figure 11.
4. Install the sensors (E07) into the brackets with the lower serial number on the left (Figure
10). Connect the sensors where the original sensors were disconnected.
Figure 10: Sensor Serial Number Arrangement
The E07 sensors will be mounted in the positions shown in black.

14
Figure 11: Inner Wing Sensor Bracket with Spacer

15
5Software Setup
1. Start up the sprayer and test the sprayer’s functionality. The display terminal does not need
to be powered on for the original boom function switches to operate. Unfold the booms
and raise/lower each boom and the main section.
Confirm that the cabling and hoses are agreeable to the entire range of motion.
2. If any functions do not work, review the hydraulic and electrical portions of this manual to
check for proper installation.
3. Turn on the power for the display terminal using the switch on the side.
5.1 Wing Roll Cylinder Air Bleed Procedure
After installing the Wing Roll Cylinder, air will have to be removed from the system. The
following is a step by step procedure for bleeding air from the system using both the sprayer
joystick and the NORAC manual valve drive screen.
1. Remove the air from the tilt cylinders, using the sprayer’s joystick controls.
a) Move the left tilt cylinder full stroke three times.
b) Move the right tilt cylinder full stroke three times.
2. The NORAC screen on the VT or PULSE must be used to remove air from the roll
channel:
a) Start an Automatic Install.
i) If this is a new install, the system will automatically start an automatic install.
ii) If an install has already been performed, follow the icons in step 3 to start the install.
b) Select the appropriate sprayer make and model on the screen.
c) Read the disclaimer menus and move through the screens.
d) At the screen reading “level the boom at 35in”, press the button with a house on it to
exit the install and return to the main run screen.
e) Using the sprayer’s controls raise the boom center to the maximum height and level the
wings.
f) Follow the symbols below to navigate to the manual valve drive screen.

16
g) Use the roll arrows to roll the boom over as far as possible in each direction a few
times, allowing the air to escape. *Don’t adjust the wings individually, only use
the roll arrows.
h) Stop with the wings at approximately the same height.
i) Ensure that each roll button allows for the boom to rotate in both directions. If the
boom doesn’t roll in one direction, roll it the opposite way and adjust the wings to their
level position.
3. The procedure for the installation of the UC5 Spray Height Control system is now
complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5
Spray Height Control Operator’s Manual.

17
6Cable Drawings
6.1 ITEM C01: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M
6.2 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT