Topcon Norac UC5 User manual

Rogato
r
900, 1100, 1300
Active Wing Roll Control Option
Installation Manual
5466BC-RG

Copyright 2017 by NORAC Systems International Inc.
Reorder P/N: 5466BC-RG-INST Rev E (Rogator 900, 1100, 1300 Active Wing Roll Control
Option)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction................................................................................................................ 1
2Kit Parts ...................................................................................................................... 2
3Hydraulic Installation ................................................................................................ 6
4Electrical Installation ............................................................................................... 11
5Software Setup......................................................................................................... 15
6Cable Drawings ........................................................................................................ 17

1
1Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
If the Active Wing Roll Control Option is being installed on a sprayer with an
existing Active Roll system, a linear roll damper is needed and must be ordered
separately.
Part Number Name Quantity
44792-111 ROLL POSITION DAMPER 40.86 IA RG 1
44750-12 HARDWARE MOUNTING RPD - ROGATOR LSD TO RPD UPGRADE 1
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2Kit Parts
2.1 Kit Overview
Figure 1: UC5 Active Wing Roll Control Parts

3
2.2 Hydraulic Plumbing
Figure 2: UC5 Active Wing Roll Control Hydraulic Plumbing on Rogator 900, 1100, 1300
Components shown in black are included in this kit.
Components shown in blue are existing components.

4
2.3 List of Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B07 44749 BRACKET WRC 80MM V1 1
B12 44971-06 MOUNTING BRACKET EXTENSION FOR LOW PROFILE 4
B20 44971-01 SENSOR MOUNTING BRACKET LOW PROFILE 16GA - NO MOUNTING HARDWARE 2
C01 43220-03 CABLE UC5 NETWORK 14 AWG 3M 1
C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 2
E07 50100 ULTRASONIC MAX SENSOR 2
E12 43764 UC5 NETWORK COUPLER 2-WAY 1
H06 44863-31 HOSE ASSEMBLY 122R2-06 106 IN L 6FORX 6FORX 4
H11 44865-75 HYDRAULICS FITTING KIT - AWR1 1
H12 44868 ACCUMULATOR 10 CU INCH, 0.161 L, 900 PSI 2
H13 44862-18 HOSE ASSEMBLY 122R2-04 18 IN L 6FORX 6FORX 2
H14 44917 COUPLING HYD 6MB-6MOR MACHINED ORB 2
H20 44981 WING ROLL CYLINDER 80MM W/POSITION SENSOR 1
M03 5466BC-RG-INST MANUAL INSTALLATION UC5 ACTIVE WING ROLL OPTION ROGATOR 900, 1100, 1300 1
M04 100594 BOLT HEX NC GR5 PLTD 1/2X1 2
M05 100868 NUT LOCK NYLON NC PLTD 1/2 IN 2
M08 106903 BOLT U 304SS .38-16THDx2.12x3.06 - AG516992 4
M09 106906 NUT LOCK NYLON SS 3/8 IN 16
M10 106905 BOLT CARRIAGE SS 3/8X1-1/4 8
P03 105882 UC5 NETWORK 6 PIN PLUG 1
V02 44962D VALVE ASSEMBLY EXPANSION DPOC PROP DT 4 BOLT 1
2.4 Tools Required
This list is intended to be a guideline for what is required for installation. Additional tools may
be required or may work better.
SAE Wrenches (sizes 7/16" to 1")
Side-Cutting Pliers (for cable ties)
Power Drill
5/8" Drill Bit
Tape Measure
Center Punch and Small Hammer
(Optional)

5
2.5 Hydraulic Fitting Kit Details (P/N: 44865-75)
Item Part Number Name Quantity
Picture
F12 44917 MALE ADAPTER - 6MB 6MOR 6
F13 104586 TEE ADAPTER - 6FORXR 6MORT 4
F14 104590 90 DEG ADAPTER - 6MOR 6FORX90 9
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
Do not use high speed power tools/drills when installing hardware.
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease to all threaded parts upon installation.
Permatex Anti-seize lubricant is preferred, but other similar anti-seize products
may be used.

6
3Hydraulic Installation
Ensure all pressure has been bled from the system before disconnecting any lines
or fittings. Hydraulic pressure will exist on the wing tilt circuits unless the wings
are being supported by other means. The hydraulic installation may be performed
with the wings in transport position, resting on the ground or with the tilt cylinders
fully extended.
Component failure due to oil contamination is not covered under the NORAC UC5
system warranty. It is recommended that a qualified technician perform the
hydraulic installation.
3.1 Valve Assembly
1. On a clean surface remove the plastic plugs from the block.
2. Install the 6MB-6MOR (F12) fittings into the “A” and “B” ports of the expansion block.
Tighten to 18 ft-lbs (24 Nm).
Figure 3: NORAC Valve Block Details

7
3.2 Expansion Block Assembly
1. Remove the plate and 3/8” bolts from the end of the valve block. Remove any yellow paint
chips from the surface of the valve block to ensure a clean sealing surface.
2. Remove the four 4MBP plugs from the 2 station valve block (Figure 4). Gently tap the plugs
with a hammer to loosen before attempting to remove.
3. Coat the four o-rings in hydraulic oil and install them into the expansion block. Ensure the
o-rings are seated properly.
4. Attach the expansion block to the 2 station block using the included spring washers and
bolts.
5. Tighten the bolts to 31 ft-lbs (42 Nm).
Figure 4: NORAC Expansion Block Assembly