tornos MultiAlpha 6x32 Installation instructions

Copyright ©1999-2011TORNOS SA CH-2740 MOUTIER http://www.tornos.ch
SAFETY INSTRUCTIONS
MultiAlpha 6x32
English version translated from the original version 300940 en
Attention !
Document to be kept to refer to it later on.
Attention !
Before handling the machine, each user is held to read first this instruction !

MultiAlpha 6x32
300940 en - 03/11
Behaviour in the event of an emergency
1. Stay calm --> 2. Think --> 3. Act
Raise the alarm
Who?
What?
Where
How many?
Others
Ambulance _____________________
Police _____________________
Fire brigade _____________________
Poisoning _____________________
Doctors _____________________
Hospital _____________________
Person raising the alarm
What happened?
Place, street name, number, access, floor
Number of people involved
Any particular dangers, hazardous chemical, etc.
Accident 1. Make the dangerous area secure.
2. Raise the Alarm.
3. Give first aid.
4. Inform the ambulance staff.
Position (s) of first aid box:
__________________________________________________________________
Fire 1. Notify the fire brigade.
2. Find shelter for yourself and others.
3. Close all windows and doors.
4. Inform the fire brigade staff.
5. Put the fire out.
Evacuation 1. Notify the people in danger and evacuate them.
2. Leave the premises using the stairs.
3. Go to the assembly point.
Assembly point: __________________________________________
Person in charge of keeping the emergency numbers, first aid boxes and training up-to-date:
_______________________________________________________________________________________________________
source suvaPro
Mandatory !
Apply the regulations in force in your company. If there are no regulations, you
can adapt the above example to your country’s legislation and to the specific
needs of your company.

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MultiAlpha 6x32
300940 en - 03/11
I. Identification
I.1. Document
Safety instructions MultiAlpha 6x32
No 300940 en
Version Manager
Version Date Description
03/11 31 March 2011 First version
I.2. Manufacturer
TORNOS SA
Rue Industrielle 111
CH-2740 MOUTIER / SUISSE
Tél. [phone]
Fax [phone]
[email protected]
www.tornos.ch
I.3. Product
- MultiAlpha 6x32

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MultiAlpha 6x32
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"2-1 Individual protection
"3-1 Work environment
"7-1 Fire prevention
"8-1 Barfeeder
"4-1 Lubricants
"5-1 Machine use
"6-1 Machine protection parts
Fig. 1

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MultiAlpha 6x32
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TABLE OF CONTENTS
1. Generalities 1-1...................................................
1.1. General information 1-1..............................................
1.1.1. Conformity to standards and directives 1-1...............................
1.1.2. Suitable use 1-1..........................................................
1.2. Safety principles 1-2.................................................
1.3. Significance of the safety instructions 1-2..............................
1.4. Failure to observe the safety regulations 1-2...........................
1.5. Operating instructions and advice 1-2................................
1.6. Definition of pictograms 1-3..........................................
1.6.1. General pictograms 1-3..................................................
1.6.2. Specific pictograms 1-5..................................................
2. Individual protection 2-1...........................................
2.1. General rules 2-2....................................................
2.1.1. Laser 2-2................................................................
2.2. Safety to observe during production 2-3..............................
2.3. Safety to observe during maintenance 2-4............................
2.3.1. Operator maintenance 2-5..............................................
2.3.1.1 ISO maintenance symbols 2-5.................................................
2.3.2. Technician maintenance 2-6.............................................
2.3.2.1 Skills 2-6......................................................................
2.3.2.2 Parts 2-6.....................................................................
2.3.2.3 Safety precautions to take during maintenance work 2-7........................
2.4. Safety in the event of a fault 2-8......................................
2.4.1. Skills 2-8.................................................................
2.4.2. Parts 2-8.................................................................
3. Work environment 3-1.............................................
3.1. Order and cleanliness 3-2............................................
3.2. Conditions of use of the machine 3-2.................................
3.3. Oil spray and fume extraction 3-2....................................
3.3.1. Oil spray and fume extractor 3-3.........................................
3.3.1.1 Use 3-3......................................................................
3.3.1.2 Safety rules to comply with during installation 3-3...............................
3.4. Quality of the floor 3-5...............................................
3.5. Safety clearance 3-5................................................
3.6. Noise 3-6............................................................
3.7. Environment 3-6.....................................................
3.7.1. Machine Use 3-6.........................................................
3.7.2. Scrapping 3-6...........................................................
3.7.3. Regulations in force 3-6..................................................

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4. Lubricants 4-1.....................................................
4.1. Lubricating 4-2......................................................
4.1.1. Restrictions 4-2...........................................................
4.1.2. Lubricant equivalence table 4-2..........................................
4.2. Cutting liquid 4-2....................................................
4.2.1. Restrictions 4-2...........................................................
4.2.2. Precautions to take during handling 4-3..................................
4.2.3. Cutting liquid equivalence table 4-3......................................
4.2.4. Optimising the cutting liquid use temperature 4-3.........................
4.2.5. Emulsion 4-3.............................................................
4.2.5.1 Restrictions 4-3...............................................................
4.2.6. High pressure unit 4-4....................................................
4.2.7. Cutting liquid cooling system 4-4.........................................
5. Machine Use 5-1..................................................
5.1. General rules 5-2....................................................
5.2. Handling the machine safely 5-3.....................................
5.2.1. Machine power on 5-3..................................................
5.2.2. Turning the machine off 5-4..............................................
5.3. Stopping the machine without turning it off 5-5........................
5.3.1. Intervention with machine in operation 5-5................................
5.3.2. Intervention with machine at a standstill 5-5...............................
5.4. Locking the machine energy sources for maintenance tasks 5-6.......
5.4.1. Release and locking 5-6.................................................
5.5. Emergency stop 5-7.................................................
5.5.1. Restarting 5-7............................................................
5.6. Opening/closing the electrical cabinet 5-8...........................
5.6.1. Opening the door on the AP1 power plate 5-8............................
5.6.2. Opening the door on the CNC AP3 plate 5-9.............................
5.6.3. Opening the rear door 5-10...............................................
5.6.4. Moving back the cabinet 5-11............................................
5.6.5. Opening the access panel to the entry transformer 5-12....................
5.7. Opening/closing of doors in loading and unloading zones 5-13.........
5.7.1. Opening procedure 5-14..................................................
5.7.2. Closing procedure 5-14...................................................
5.8. Opening/closing machining doors 5-16................................
5.8.1. Definition of CONTINUOUS CYCLE and SETTING mode 5-18..................
5.8.2. Locking 5-18..............................................................
5.8.3. Unlocking 5-18............................................................
5.8.3.1 Unlocking in CONTINUOUS CYCLE mode 5-18....................................
5.8.3.2 Unlocking in SETTING mode 5-19................................................
5.9. Signal lamp 5-25......................................................

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6. Machine protection parts 6-1......................................
6.1. General rules 6-2....................................................
6.1.1. Safety device check 6-2.................................................
6.1.2. Cleaning the machining areas 6-3........................................
6.1.3. Removable chip tank 6-4................................................
6.1.4. Danger in the loading zone 6-5...........................................
6.1.5. Danger in the machining area 6-8........................................
6.1.6. Danger in the controlled parts unloading zone 6-10........................
6.1.7. Danger in the palletising zone 6-11........................................
6.2. Machine protection components 6-12.................................
6.2.1. Regular replacement of transparent guards 6-12...........................
6.2.2. Detection and locking of closed doors 6-14................................
6.3. Electrical protection parts 6-15........................................
6.3.1. Electrical connection 6-16.................................................
6.3.2. Earthing 6-17.............................................................
6.3.3. Earthing of doors 6-18.....................................................
6.3.4. Circuit breaker 6-19.......................................................
6.4. Pneumatic protection part 6-20.......................................
6.4.1. Pneumatic connection 6-20...............................................
7. Fire prevention 7-1................................................
7.1. Fire prevention 7-2...................................................
7.2. Fire prevention device 7-4............................................
7.3. Minimum room volume 7-4...........................................
7.4. Ventilation of premises 7-4...........................................
8. Barfeeder 8-1.....................................................
8.1. Barfeeder 8-2........................................................

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Safety instructions MultiAlpha 6x32 - 1. Generalities
300940 en - 03/11 1-1
1. Generalities
Mandatory !
Before handling / operating the machine, read first the:
- “GENERALITIES AND WRITING CONVENTIONS” booklet;
- this document.
1.1. General information
This document is written based on the information available at the moment of its
publication.
TORNOS SA may not be held responsible, however, in case of errors or omissions.
The original language of this document is French.
The information contained in this document is the property of TORNOS SA which
is intended exclusively for internal customer usage, and may not be disclosed to
or reproduced for third parties.
1.1.1. Conformity to standards and directives
“CE” Marking indicates conformity with the European standards in terms of
safety, health, the environment and the protection of users.
1.1.2. Suitable use
The indications given in this manual must be respected, particularly safety instruc
tions.

1. Generalities - Safety instructions MultiAlpha 6x32
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1-2
1.2. Safety principles
Attention ! Before handling the machine, each user is held
to read firste this instruction !
The user should read and understand this manual before handling and/or operat
ing the machine.
For any further information, please contact the manufacturer or your local repres
entative.
Attention ! Failure to follow these instructions may cause
serious accidents !
All machine users such as:
- the owner;
- servicemen, installation staff, maintenance staff or other related people;
- user, operator, commissioner, programmer, operator, mechanic;
must under all circumstances read and strictly observe the following instructions.
These instructions also apply for the options, components, installations, devices
and systems relating to the machine.
1.3. Significance of the safety instructions
All the safety and protection instructions provided in this manual must be
observed in order to avoid all reversible and irreversible personal injuries, material
damage or environmental pollution. Similarly, the legal regulations, accident pre
vention and environmental protection measures, as well as technical regulations
aimed at appropriate and risk-free work methods in force in the country and
place of use of the machine must be respected.
1.4. Failure to observe the safety regulations
Failure to observe the safety and protection regulations, as well as the existing
legal and technical regulations could result in reversible or irreversible personal
injuries, material damage or environmental pollution.
Caution !
TORNOS SA shall not be held liable if these instructions are not followed.
1.5. Operating instructions and advice
The operating instructions and advice provided by the supplier with the machine
or after its delivery must be passed on to anyone handing and/or operating the
machine or responsible for it in any way.
These persons must read and strictly follow these instructions.
The instructions must be kept up-to-date and stored in a clean place. Anyone
likely to work on the machine should have access to the instructions.

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1.6. Definition of pictograms
1.6.1. General pictograms
Note !
Warning and danger pictograms are used in this manual and on the machine.
They indicate safety instructions, providing safety related information:
-for the control and safe use of the machine by exposed persons, the
operators,
- as well as for the environment and the machine.
The user is required to respect and ensure these safety instructions are respected.
If the regulations in the country of installation are stricter, the latter apply.
Note !
The danger level is determined according to the following rule:
1 = Light danger.
2 = Minor danger.
3 = Average danger.
4 = Major danger.

1. Generalities - Safety instructions MultiAlpha 6x32
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1-4
Pictogram Definition Danger
Level
Prohibition !
Prohibiting indication to be absolutely respect. 4
Danger !
Indicates a direct serious warning. Indicates a serious danger of death or serious
injury.
4
Warning !
Indicates a machine element or action which may cause serious injury or affect
health.
3
Attention !
Indicates incorrect actions which may cause injury or serious damage to the
machine or environment.
2
Caution !
Warning, preventive process to take into account. 1
Mandatory !
Directive, measure to apply.
Info !
Comment related to safety.
Note !
General comment - technical.

Safety instructions MultiAlpha 6x32 - 1. Generalities
300940 en - 03/11 1-5
1.6.2. Specific pictograms
Pictogram Definition Danger
Level
Prohibition !
Wearing loose clothing, long hair, necklaces, rings and all other objects exposes the
operator to the risk of being drawn in or crushed.
4
Prohibition !
Naked flames and smoking strictly prohibited. 4
Prohibition !
Pacemakers forbidden.
It is strictly forbidden for anyone fitted with a pacemaker to operate the spindle
motors or quill drives.
4
Danger !
Electrical danger. 4
Danger !
Danger of crushing. 4
Danger !
Danger of crushing. 4
Danger !
Danger of being cut. 4
Danger !
Danger of being drawn in or crushed. 4
Danger !
Danger of being snatched. 4

1. Generalities - Safety instructions MultiAlpha 6x32
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Pictogram Definition Danger
Level
Danger !
Suspended load. 4
Danger !
Exposure to magnetic field.
When working on the spindle motors or quill drives, the operator is exposed to the
significant magnetic field of the rotor.
4
Danger !
Danger of being burned. 3
Danger !
Danger of falling. 2
Danger !
Danger of slippage and injury. 2
Danger !
Presence of laser beam. 4
Danger !
Presence of sharp chips. 2
Mandatory !
Wear gloves.
Mandatory !
Protective headsets must be worn.

Safety instructions MultiAlpha 6x32 - 1. Generalities
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Pictogram Definition Danger
Level
Mandatory !
Goggles or eye protection devices are mandatory.
Mandatory !
Wear safety shoes.
Mandatory !
Perform all maintenance as described in the chapter entitled Maintenance.
Mandatory !
Padlock mandatory.
Mandatory !
Lubrication mandatory.
Mandatory !
Goggles or eye protection devices against ionising rays are mandatory
(laser, UV, infrared).
Mandatory !
Consult the documentation.

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