Toro 03227 User manual

FormNo.3380-654RevA
GrassCollectionSystem
Reelmaster®2300/3100-D
ModelNo.03227
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Rollerbumperassembly1
1Flangeheadscrews-M8x162
Mounttherollerbumper(Reelmaster
3100Donly)
2Nopartsrequired–Tensionthecounterbalancesprings
3Nopartsrequired–Adjustthefrontcuttingunitshields
Frontbasketbracket–L.H.2
Frontbasketbracket–R.H.2
Capscrew–5/16x1inch8
Locknut8
4
Frontgrassbasketassemblies2
Mountthefrontgrassbaskets
(Reelmaster3100Donly)
Frontbasketbracket–L.H.2
Frontbasketbracket–R.H.2
Capscrew–5/16x1inch.4
Locknut4
5
Frontgrassbasketassemblies2
Mountthefrontgrassbaskets
(Reelmaster2000Dseriesonly)
6Nopartsrequired–Optionalbasketwheel
745degreeFittingw/O–rings1Changethehydraulictting(Reelmaster
3100Donly)
8Nopartsrequired–Adjustreargrassshield
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved*3380-654*A

ProcedureDescriptionQty.Use
Rearbasketbracketassembly–L.H.1
Rearbasketbracketassembly–R.H.1
Capscrew–5/16x2–1/4inches2
Locknuts2
9
Reargrassbasketassembly1
Mountthereargrassbasket
10Nopartsrequired–Adjusttherollerbumper(Reelmaster
3100Donly)
11Nopartsrequired–Adjustingtherearbasket
position(Reelmaster3100Donly)
12Nopartsrequired–Removingtherearbasket
13Nopartsrequired–AddRearBallast(Reelmaster2000D
seriesonly)
MediaandAdditionalParts
DescriptionQty.Use
InstallationInstructions1Instructionforinstallingthekit
Partscatalog1Usetoreferencepartnumbers
1
MountingtheRollerBumper
(Reelmaster3100Donly)
Partsneededforthisprocedure:
1Rollerbumperassembly
2Flangeheadscrews-M8x16
Procedure
Mounttherollerbumpertotheengineangewith(2)M8x
16angeheadscrews(Figure1).
g025816
1
2
Figure1
1.Rollerbumper2.Engine
2

2
Tensioningthe
CounterbalanceSprings
(Reelmaster2000Dseriesonly)
NoPartsRequired
Procedure
Important:Theadditionalweightofthebasketswhen
installedonthecuttingunitsmayrequireachangein
counterbalance.Raisethecounterbalancespringsoneor
twoholesatbothends(dependingonturfconditions).
WARNING
Usecautionwhentensioningthespringsastheyare
underheavyload.
Note:RefertotheOperator’sManualforfurthersafety
instructions.
Totensionthecounterbalancesprings,proceedasfollows:
1.Raisethecuttingunitsandstoptheengine.
2.Removethecotterpinandclevispinsecuringthe
springshackletothecounterbalancearm(Figure2).
Donotremoveotherclevispin.
g025817
1
2
3
4
5
Figure2
1.Counterbalancearm4.Springshackle
2.Topcapscrew5.Clevispin&cotterpin
3.Bottomcapscrew
3.Movetheshackleonthecounterbalancearmuntil
itisalignedwiththetopholeofthearm(Figure2).
Reinstalltheclevispinandthecotterpin.
4.Lowerthecuttingunits.
3
AdjustingtheFrontCutting
UnitShields
NoPartsRequired
Procedure
1.Removethemountingscrewssecuringthefrontof
eachfrontcuttingunitshieldtotheframe(Figure3).
2.Loosenthepivotscrewsecuringshieldtosideplate
(Figure3).
g025818
1
2
3
Figure3
1.Shield3.Mountingscrew
2.Pivotscrew
3.Pivotthefrontshieldsupwardtoabout30degrees
forthebestdirectionintofrontbaskets.Readjustthe
shieldstograssconditions,asrequired.
4.Tightenthepivotscrewtosecuretheshield.
3

4
MountingtheFront
GrassBaskets
(Reelmaster3100Donly)
Partsneededforthisprocedure:
2Frontbasketbracket–L.H.
2Frontbasketbracket–R.H.
8Capscrew–5/16x1inch
8Locknut
2Frontgrassbasketassemblies
Procedure
Note:Therearbasketbracketsandcarrierframeare
differentfromthoseforthefrontbaskets.
1.Mountabasketbracket(leftorright)toeachendofthe
frontcarrierframeswith(2)5/16x1inchcapscrews
andlocknuts(Figure4).
g025819
3
4
1
2
Figure4
1.Carrierframe3.R.H.Basketbracket
2.L.H.Basketbracket4.Frontslidinghanger
bracket
Note:Thecuttingunithydraulictting(s)mayhave
tobere–positionedtoeasetheinstallationofbasket
brackets.
2.Installthefrontbasketontothebasketbrackets.
3.Latcheachhangerbracketovernotchoncarrierframe
(Figure4).
Note:Adjusttheslidinghangerbracketssothe
bottomsofthefrontbasketsareparallelorslightly
elevatedwiththeground.
5
MountingtheFront
GrassBaskets
(Reelmaster2000Dseriesonly)
Partsneededforthisprocedure:
2Frontbasketbracket–L.H.
2Frontbasketbracket–R.H.
4Capscrew–5/16x1inch.
4Locknut
2Frontgrassbasketassemblies
Procedure
Note:Therearbasketbracketsandcarrierframeare
differentfromthoseforthefrontbaskets.
1.Removethecapscrewssecuringthetipperchainstothe
inwardendsofthefrontcuttingunitcarrierframes.
2.Securethetopofthecarrierframe(outwardendonly)
tothetopofthebasketbracketwitha5/16x1inch.
capscrewandlocknut(Figure5).
3.Securetheinwardendofthecarrierframebasket
bracketandthetipperchaintogetherwiththefasteners
previouslyremoved.
Note:Thecuttingunithydraulictting(s)mayhave
tobere–positionedtoeasetheinstallationofbasket
brackets.
4.Removethecarriageboltandnutsecuringthesliding
hangerbracket(Figure5)tothebasket.Removethe
slidinghangerbracketandre–installitintherightslot.
5.Installthefrontbasketontobasketbrackets.
6.Latcheachhangerbracketovernotchoncarrierframe
(Figure5).
4

g025820
3
4
1
2
Figure5
1.Carrierframe3.R.H.Basketbracket
2.L.H.Basketbracket4.Frontslidinghanger
bracket
Note:Ifthecarrierframehasaslotinsteadofanotch
init,cutoutcarrierframeasshowninFigure6.Debur
thesharpedgesandthepaint.
g025821
1
Figure6
1.Cutoutanddeburthisarea
Note:Adjusttheslidinghangerbracketssothe
bottomsofthefrontbasketsareparallelorslightly
elevatedwiththeground.
6
OptionalBasketWheel
NoPartsRequired
Procedure
AnoptionalBasketWheelKit,PartNumber5–2893(Figure
7)isavailablefromyourlocalToroDistributor.Eachbasket
wheelismountedtothebasketbracketwith(2)capscrews,
atwashersandlocknuts.Tworollersarerequiredperbasket.
Partnumbersfortherequiredcomponentscanbefoundin
thePartsCatalog.
g025822
1
Figure7
1.Basketwheel
7
ChangingtheHydraulicFitting
(Reelmaster3100Donly)
Partsneededforthisprocedure:
145degreeFittingw/O–rings
Procedure
1.Disconnectthehydraulichosesecuredtothestraight
ttingonthebacksideoftherearcuttingunitmotor
(Figure8).
5

g025823
1
3
2
Figure8
1.Rearcuttingunitmotor3.Straighttting
2.Rearhydraulicline
2.Removethestraightttingfromthemotor(Figure8).
3.Installthenew45degreettingandtheO-ringstothe
motor(Figure9).Thettingistobeorientatedaway
fromthemotor.
g025000
1
Figure9
1.45degreetting
4.Connectthehydraulichosetothetting(Figure9).
Important:OntheReelmaster2300Donly,if
therearbasketbracketcontactsthereelmotor
hydraulichose,replacewithHoseAssembly,Toro
PartNo.94-5129.OrdertheHoseAssemblyfrom
yourAuthorizedToroDistributor.
8
AdjustingtheRearGrass
Shield
NoPartsRequired
Procedure
•Inwetconditions,adjusttherearshieldallthewayup.
•Indryconditions,therearshieldmayneedtobeslightly
loweredtotheinsureclippingsarethrownintotherearof
basket.Adjustasrequired.
9
MountingtheRearGrass
Basket
Partsneededforthisprocedure:
1Rearbasketbracketassembly–L.H.
1Rearbasketbracketassembly–R.H.
2Capscrew–5/16x2–1/4inches
2Locknuts
1Reargrassbasketassembly
Procedure
1.Removethewashersandnutsshippedonthestrap
bolts(Figure10).
2.Usingthecabletiesonthestrapsashandles,stretch
eachstrapuntilitcanbesecuredtothetopofthe
basketwith(2)washersandalocknut(Figure10).
Positionawasheroneachsideofthebaskettop.Cut
offthecabletiesafterthestrapsareinstalled.
Note:Toeasetheinstallationofthestraps,placea8
inchx4inchwoodblock(Figure10)insidethebasket
toraiseandsupportthetopofthebasket.
6

g025825
4
2
3
1
Figure10
1.Strap3.Cabletie
2.Strapbolt4.Woodblock
Note:Ifthestrapsbecomestretchedanddonothold
thetopofthebasketopen,usetheguideholes(Figure
11)intherearofthebaskettolocateanddrillnew
mountingholesforthestrapbolts.
g025826
1
Figure11
1.Guidehole(s)
3.Mounttheappropriate(leftorright)basketbracket
assembliestotherearcarrierframewitha5/16x2–1/4
inchcapscrewandlocknut,asshowninFigure12.
g025827
1
2
3
4
Figure12
1.Rearcarrierframe3.Rearslidinghanger
bracket(2)
2.Basketbracketassembly
(2)
4.Basketpins
4.Adjustthebasketbracketssothebottomofthelower
basketapcontactsthetopoftheroller.
5.Insertthebasketpinsintothebasketbracketsthen
hooktherearbaskethangerbracketsontotheshoulder
boltsonthebasketbrackets(Figure12).
Important:Ifthecenterbasketcontactsthe
enginewhenitisraised,especiallyifitisused
withthesidewinderoperation,adjustthebasket
bracketsandtheslidinghangerbracketstolower
therearofthebasket(Figure12).
10
AdjustingtheRollerBumper
(Reelmaster3100Donly)
NoPartsRequired
Procedure
Adjusttherollerbumper(Figure13)sotherollerisparallel
withthetopoftheshieldonthecenterbasketoncontact.If
thebasketisnotparallel,therearofthebasketmaycontact
theenginewhenitisraised.
7

1
Figure13
1.Rollerbumper
11
AdjustingtheRear
BasketPosition
(Reelmaster3100Donly)
NoPartsRequired
Procedure
Whentherearbasketisinstalledonthecuttingunit,thegrass
basketshouldbelevelorslightlyraisedintherear.
Whenthecuttingunitisbeingraised,therollerbumper
shouldalwayscontactthewearstriponthetopshieldofthe
grassbasket(Figure14).
Whenthecuttingunitisfullyraised,therollerbumpershould
contactthewearstriponthetopshieldofthegrassbasket
(Figure14).
Iftherollerbumperdoesnotcontactthewearstripwhenthe
cuttingunitisfullyraised,completethefollowingadjustment:
1.Oneachendofthebasket,loosenthecarriagebolt
nutssecuringtheslidinghangerbrackets(Figure14).
Figure14
1.Rollerbumper3.Slidinghangerbracket
carriageboltnuts
2.Wearstrip
2.Rotatethebasketuntiltherollercontactsthemiddleof
thewearstrip(Figure14).
3.Tightenthecarriageboltnutstosecurethebasket
position.
Verifythattherollerbumpercontactsthewearstrip
whenraisingthecuttingunitandwhenthecuttingunit
isfullyraised.
12
RemovingtheRearBasket
NoPartsRequired
Procedure
1.Rotatetherearofthebasketupwardtounlatchthe
baskethangerbrackets(Figure15).
g025829
1
Figure15
1.Baskethangerbracket
8

2.Rockthebasketbackwardtoliftthebasketpinsoutof
thebasketbrackets(Figure16).
g025830
12
Figure16
1.Basketbracket2.Basketpin
3.Graspthecenterofthebasketandslideitoutward
(Figure17).
g025831
Figure17
Note:OntheReelmaster3100w/sidewinder,move
thecuttingunitstotheleftbeforebasketremoval.
13
AddingRearBallast
(Reelmaster2000Dseriesonly)
NoPartsRequired
Procedure
ThisunitcomplieswithANSlB71.4–1999Standardandall
applicableEuropeanrequirementswhenequippedwithrear
ballast.Usethefollowingcharttodeterminetheweightor
combinationsofweightsneeded.
CuttingUnitCongurationWeightKitsRequired
Standardmachinewith27inch
cuttingunits&baskets
(1)83-9370
(3)83-9390
(2)94-3698
Standardmachinewiththree
wheeldrivekit&27inch
cuttingunits
(1)83-9390
(1)83–9370
Note:Allcongurationsrequirecalciumchlorideintherear
tire.Tiresshouldbelledtoapproximately75%capacity
(valvelevelwithvalveatthetop)(60lb.uidor74lb.tire
anduid).
Important:Ifapunctureoccursinatirewithcalcium
chloride,removetheunitfromtheturfareaasquickly
aspossible.Topreventpossibledamagetotheturf,
immediatelysoaktheaffectedareawithwater.
EitherType1(77%)orType2(94%)commercialcalcium
chlorideakemaybeused.
Plainwaterfreezessolidat0degreesC(32degreesF).The
1.6kg(3-1/2lb)calciumchlorideto3.8liter(1gallon)of
watersolutionisslushfreeto-24degreesC(-12degreesF
)andwillfreezesolidat-46degreesC(-52degreesF).The
2.3kg(5lb)pergallon(liter)solutionisslushfreeto-50
degreesF(-45degreesC)andwillfreezesolidat-62degrees
F(-52degreesC).
9

Notes:
10

Notes:
11