Toro 31204 User manual

FormNo.3405-205RevB
CEGuardKit
Groundsmaster®3280-DTractionUnit
ModelNo.31204
InstallationInstructions
Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Safety
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
CAUTION
Thismachineproducessoundlevelsinexcessof85
dBAattheoperator’searandcancausehearingloss
throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof
90dBA,whichincludesandUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=1.25m/s2.
Measuredvibrationlevelforlefthand=1.28m/s2.
UncertaintyValue(K)=0.5m/s2.
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.37m/s2.
UncertaintyValue(K)=0.5m/s2.
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3405-205*B

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
120-6563
1.Lock2.Unlock
131-3393
1.ReadtheOperator'sManual.
133-6387
1.Donotdriveacrossor
downslopesgreaterthan
12degrees.
4.Donotdriveacrossor
downslopesgreaterthan
15degrees.
2.Donotdriveacrossor
downslopesgreaterthan
13degrees.
5.Donotdriveacrossor
downslopesgreaterthan
16degrees.
3.Donotdriveacrossor
downslopesgreaterthan
14degrees.
6.ReadtheOperator's
Manual.
2

133-6376
(Applyover133-6375forCEmachines)
*ThissafetydecalincludesaslopewarningrequiredonthemachineforcompliancetotheEuropeanLawnMowerSafetyStandardENISO5395:2013.Theconservative
maximumslopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.
1.Warning—readthe
Operator'sManual,all
operatorsshouldbetrained
beforeoperatingthe
machine.
3.Warning—hearing
protectionmustbeworn.
5.Cutting/dismemberment
hazardofhandsorfeet,
mowerblade—stayaway
frommovingparts.
7.Warning—iftherollbaris
installed,weartheseatbelt.
2.Warning—engagethe
parkingbrake,andremove
theignitionkeybefore
leavingthemachine.
4.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machineandkeepthe
deectorinplace.
6.Tippinghazard—donot
drivethemachineona
slopegreaterthan10
degrees;whendriving
downslopes,lowerthe
cuttingunit.
3

LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Guardmount1
Gearboxguard1
Jointguard1
Drive-assemblyguard1
Nut(1/4inch)3
Shoulderbolt2
Springwasher2
Spacer1
Washer(9/32inch)1
Bolt(1/4x5/8inch)1
Bolt(3/8x1/2inch)4
1
Bolt(1/4x3/8inch)2
Installthegearboxguards.
LeftPTOguard1
RightPTOguard1
Grommet1
Bolt(3/8x7/8inch)2
Washer(7/16inch)2
Locknut(3/8inch)2
Bolt(5/16x1/2inch)2
Washer(3/8inch)4
Bolt(5/16x3/4inch)2
Nut(5/16inch)2
Safetydecal(133-6376)1
Safetydecal(133-6387)1
2
Safetydecal(131-3393)1
InstallthePTOguards.
Axleguard1
Bolt(3/8x7/8inch)1
3Bolt(1/4x3/8inch)1
Installtheaxleguard.
Lockassembly1
Hoodlatch1
Bolt(1/4x3/4inch)2
Washer(9/32inch)4
Locknut(1/4inch)2
4
Safetydecal(106-6754)1
Installthehoodlatch.
Lift-locklever1
Flatwasher1
Springwasher1
Spacer1
Screw(1/4x1inch)1
5
Flangelocknut(1/4inch)1
Installthelift-locklever.
4

1
InstallingtheGearboxGuards
Partsneededforthisprocedure:
1Guardmount
1Gearboxguard
1Jointguard
1Drive-assemblyguard
3Nut(1/4inch)
2Shoulderbolt
2Springwasher
1Spacer
1Washer(9/32inch)
1Bolt(1/4x5/8inch)
4Bolt(3/8x1/2inch)
2Bolt(1/4x3/8inch)
Procedure
1.Positionthemachineonalevelsurface,shutoffthe
engine,andengagetheparkingbrake.
2.Iftherearenomountingholesinthefuel-tank
supportbracket,drillthe2holes(5.6mmor7/32inch
diameter)asshowninFigure1.
Figure1
1.76mm(3inch)3.37mm(1.4inch)
2.100mm(3.9inch)4.Hole—5.6mm(7/32inch)
diameter
3.Attachtheguardmounttothefuel-tanksupport
bracketusing2bolts(1/4x3/8inch)asshownin
Figure2.
Figure2
1.Fuel-tanksupportbracket3.Bolt(1/4x3/8inch)
2.Guardmount
4.Attachthejointguardtothedrive-assemblyguard
usingabolt(1/4x5/8inch),spacer,washer(9/32
inch),andnut(1/4inch)asshowninFigure3.
Figure3
1.Nut(1/4inch)4.Jointguard
2.Washer(9/32inch)5.Bolt(1/4x5/8inch)
3.Spacer6.Drive-assemblyguard
5

5.Attachthejointguardtothegearboxguardusing2
shoulderbolts,2springwashers,and2nuts(1/4inch)
asshowninFigure4.
Figure4
1.Nut(1/4inch)4.Jointguard
2.Springwasher5.Shoulderbolt
3.Gearboxguard
6.Slidethepostsofthedrive-assemblyguardthroughthe
slotsintheguardmount(Figure5).
Figure5
1.Gearbox3.Drive-assemblyguard
posts
2.Bolt(3/8x1/2inch)
7.Attachthegearboxguardtothegearboxusing4bolts
(3/8x1/2inch)asshowninFigure5.
2
InstallingthePTOGuards
Partsneededforthisprocedure:
1LeftPTOguard
1RightPTOguard
1Grommet
2Bolt(3/8x7/8inch)
2Washer(7/16inch)
2Locknut(3/8inch)
2Bolt(5/16x1/2inch)
4Washer(3/8inch)
2Bolt(5/16x3/4inch)
2Nut(5/16inch)
1Safetydecal(133-6376)
1Safetydecal(133-6387)
1Safetydecal(131-3393)
Procedure
Note:Iftherearenomountingholesintheframe,drill2
holes(7mmor0.28inchdiameter)asshowninFigure6.
Figure6
1.48cm(19.0inches)3.Hole—7mm(0.28inch)
diameter
2.17.5cm(6.9inches)
6

1.Ifyouhavea4-wheel-drivemodel,insertthegrommet
intotherightPTOguard(Figure7).
Figure7
1.Bolt(5/16x1/2inch)4.Washer(7/16inch)
2.Washer(3/8inch)5.Locknut(3/8inch)
3.Grommet(4-wheel-drive
only)
6.Bolt(5/16x3/4inch)
2.AttachthefrontoftherightPTOguardtotheright
sideofthemachineusing2bolts(3/8x7/8inch),
2washers(7/16inch),and2locknuts(3/8inch)as
showninFigure7.
3.AttachtherearoftherightPTOguardtothemachine
usingabolt(5/16x1/2inch)andwasher(3/8inch)as
showninFigure7.
4.Ifyouhavea4-wheel-drivemodel,routethesteering
hosesthroughthegrommetinstalledinstep1.
5.AttachthefrontoftheleftPTOguardtotheleftsideof
themachineusing2bolts(5/16x3/4inch),2washers
(3/8inch),and2nuts(5/16inch)asshowninFigure8.
Figure8
1.Washer(3/8inch)4.Bolt(5/16x1/2inch)
2.Bolt(5/16x3/4inch)5.Washer(3/8inch)
3.Nut(5/16inch)
6.AttachtherearoftheleftPTOguardtothemachine
usingabolt(5/16x1/2inch)andwasher(3/8inch)as
showninFigure8.
7.Applydecal133-6376tothetoolboxcover(Figure9).
Figure9
1.Decal
7

8.Usethetablebelowtoselectthecorrect
tipping-hazard-warningdecalforyourmachinefrom
decal133-6387.
Model30366Model
30366+30348
Model30403Model30551Model30404Model31335Model31336
60-inchbasedeck62-inchbase
deck
72-inchbase
deck
72-inch
4-castorbase
deck
SDDSDD
Guardian
Guardian/RDD
62-inchSDD
Guardian/RDDGuardian/RDD
72-inchSDD
Model30344
(2-wheel
drive)
CCCEDCB
Model30345
(4-wheel
drive)
DDCEBBN/A
9.Placethenewtipping-hazardwarningdecaloverthe
existingtipping-hazardwarningonthedecalthatyou
installedinstep7(Figure10).
Figure10
1.Newtipping-hazard
warning
2.Existingtipping-hazard
warning
10.Applythesound-power-ratingportionofdecal
131-3393totheregulatorydecallocatedontheframe
belowtheseat(Figure11).
Figure11
1.Regulatorydecal3.CEportionofdecal
2.Sound-powerrating
portionofdecal
11.ApplytheCEportionofdecal131-3393wherever
thereisspaceneartheregulatorydecal(Figure11).
3
InstallingtheAxleGuard
Partsneededforthisprocedure:
1Axleguard
1Bolt(3/8x7/8inch)
1Bolt(1/4x3/8inch)
Procedure
Note:Iftherearenomountingholesintheframe,drillthe6
mm(0.241inch)holeaccordingtoFigure12.
Figure12
1.9cm(3.6inches)3.4cm(1.5inches)
2.Hole—6mm(0.241inch)
diameter
8

1.Selecttheaxleguardforeitherthe2-wheel-driveor
4-wheel-drivemachine(Figure13).
2.Removetheexistingboltfromthemachine(Figure13).
Note:Rightboltonthe2-wheeldriveaxleguardand
leftboltonthe4-wheeldriveaxleguard.
Figure13
1.Bolt(3/8x7/8inch)3.2-wheeldriveaxleguard
2.Bolt(1/4x3/8inch)4.4-wheeldriveaxleguard
3.Attachtheaxleguardtothemachineusingtheprovided
bolts(Figure13).
4
InstallingtheHoodLatch
Partsneededforthisprocedure:
1Lockassembly
1Hoodlatch
2Bolt(1/4x3/4inch)
4Washer(9/32inch)
2Locknut(1/4inch)
1Safetydecal(106-6754)
Procedure
1.Openthehood.
2.Attachthehoodlatchtotheradiatorframeusingthe
providedfasteners(Figure14).
Figure14
1.Bolt(1/4x3/4inch)4.Washer(9/32inch)
2.Washer(9/32inch)5.Locknut(1/4inch)
3.Hoodlatch
3.Removethewasherandnutfromthelockassembly.
9

4.Insertthelockassemblyandwasherintotheholeon
thehoodandsecureitunderneathwiththenut(Figure
15).
Note:Ensurethatthelockiscorrectlyoriented.
Figure15
1.Decal106-67543.Washer
2.Nut4.Lockassembly
5.Applythedecaltothehoodnexttothelatch(Figure
15).
6.Attachthehood-lockkeytotheignitionkeywiththe
keyringprovided.
5
InstallingtheLift-LockLever
Partsneededforthisprocedure:
1Lift-locklever
1Flatwasher
1Springwasher
1Spacer
1Screw(1/4x1inch)
1Flangelocknut(1/4inch)
Procedure
1.Carefullylocateandpuncturethecontrol-paneldecal,
infrontoftheliftswitch,toexposethemountinghole
forthelift-locklever(Figure16).
Figure16
1.Mountingscrew(4)3.Mountinghole
2.Controlpanel
2.Removethe4screwssecuringthecontrolpaneltothe
machine(Figure16).
3.Insertthelift-locklever,spacer,wavewasher,and
atwasherontothe1/4x1inchpan-headscrew
positioningasshowninFigure17.
10