Toro 120-7122 User manual

FormNo.3369-688RevA
48and54inchBaggerFinishingKit
2011andAfterTITANSeriesZero-Turn-RadiusRidingMower
ModelNo.120-7122
ModelNo.120-7123
InstallationInstructions
ThiskitrequirestheBaggerKit79326tocompleteinstallation.For
allTITANSeriesmowers,beginFinishingKitinstallationbefore
installingthebaggerkit.ContactyourAuthorizedServiceDealer
orToroCustomerServicetoobtainthenecessaryparts.Formore
information,visitusatwww.Toro.com.
Safety
Important:TheROPSrollbarisanintegraland
effectivesafetydevice.Keeptherollbarinthe
fullyraisedandlockedpositionwhenoperatingthe
mower.Lowertherollbartemporarilyonlywhen
absolutelynecessary.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

Installation
1
InstallingtheWeight
Partsneededforthisprocedure:
2Weight
2Adhesivebumper
1Rod
4Washer
2Hairpin
Procedure
1.Installanadhesivebumpertotheweight(Figure1).
G016271
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3
4
5
Figure1
1.Adhesivebumper4.Hairpin
2.Frontweight5.Washer
3.Rod
Note:OnTitanMXunits,disconnectthefront
deckpanfromtheframetoallowinstallationofthe
weights.Ensurethepanisinstalledoncetheweights
aresecured.
2.Installtheweighttothefrontofthemachineframe.
Securetheweightwitharod,fourwashers,andtwo
hairpinsasshowninFigure1.
Note:Wheninstallingthefrontweightallowitto
restonthefrontlipoftheundersideofthemachine
frameasshownFigure2.Thiswillsuspendthe
weightwhileyousecureittothemachine.Use
carenottodislodgetheweightwheninstallingthe
supportingrod.
G010701
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3
4
Figure2
1.Cutawayofthefrontofthe
machineframe
3.Weight
2.Bumper4.Resttheweighthere
duringinstall
Important:Wheneveryouremovethebagger
attachment,remembertoremovethefrontweight
toreturntheproperstabilitytothemachine.
2

2
InstallingtheBaggerFrame
Partsneededforthisprocedure:
1Baggerframe(discardframeinbaggerkit)
1Baggerframesupportbracket(discardbracketin
baggerkit)
2Selftappingscrew(5/16x3/4inch)(includedin
baggerkit)
4Hairpincotter—IncludedinBaggerKit79326
2Rod—IncludedinBaggerKit79326
4Washer—IncludedinBaggerKit79326
2Bolt(5/16x2-1/2inch)—IncludedinBaggerKit
79326
2Locknut(5/16inch)—IncludedinBaggerKit79326
1Clevispin(1/2x2-1/4inch)—IncludedinBagger
Kit79326
1Spacerplate—IncludedinBaggerKit79326
1Angledplate—IncludedinBaggerKit79326
Procedure
1.Locatethebaggerframebracket.Installthebracket
tothemachineframeasshowninFigure3.Secure
thebrackettotheframeusingtwobolts(5/16x
2-1/2inch)andtwolocknuts(5/16inch).
G016262
Figure3
1.Machineframe4.Bolt(5/16x2-1/2inch)
2.Supportspacerplate5.Locknut(5/16inch)
3.Supportbracket
2.Securethesupportbrackettothebottomofthe
machineframefrombelowusingtwoselftapping
screws(5/16x3/4inch)asshowninFigure4.
G016263
Figure4
1.Supportbracket2.Selftappingscrews(5/16
x3/4inch)
3.Removetheexistingfastenerssecuringthe
rectangularspacerplatefromthetopoftheengine
frameandremovetheplate.
4.Installthenewanglespacerplateasshownin
Figure4usingthefastenersremovedpreviously.
5.Installthebaggerframetothesupportbracket.
Securethebaggerframewithaclevispin(1/2x
2-1/4inch)andhairpincotter(Figure5).
G016264
Figure5
1.Baggerframe5.Clevispin(1/2x2-1/4
inch)
2.Spacerplate,rectangular
(existing)
6.Spacerplate,angle(new)
3.Hairpin7.Fasteners,existing
4.Supportbracket
6.Installtwosupportrods,onetoeachsideofthe
baggerframe.Locatetheexistingbracketbetween
thereardrivewheelandframe(Figure6).
3

G010581
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34
5
6
4
Figure6
Leftsideshown
1.Baggerframe4.Hairpin
2.Clevisend5.Bracketonframe
3.Clevispin6.Washer
7.Insertthebentendoftherodintothebaggerframe
asshowninFigure6.Securetheendoftherodwith
awasherandhairpin.
8.Adjustthesupportrodssothatbaggerframeisheld
securetothemachineframeandseatsinthenotch
oftheanglespacerplateinstalledpreviously.Repeat
thesestepsforeachsupportrod:
A.Loosenthejamnutatthebaseoftheclevisend
oftherod.
B.Rotatetheclevistoadjusttherodtothedesired
length.
C.Aligntheholesintheclevisendwiththeholein
thebaggerframeattheattachmentpoint.
D.Securetheclevisendtothebaggerframeusinga
clevispinandhairpincotter.(Figure6).
E.Tightenthejamnut.
9.Withbothrodsinstalledandattached,checkthe
baggerframeforplay.Thebaggerframeshouldbe
heldtighttothemachineframe.Ifnecessary,repeat
theprevioussteptosecurethebaggerframe.
10.Forremainingsteps,consultBaggerKit79326
Owner’ s Man ual ,beginningatInstallationstep
2.
3
InstallingtheChute
Partsneededforthisprocedure:
1Straightbafe(48inchdecksonly)
1Curvedbafe(54indecksonly)
1Locknut(5/16inch)
1Handknob
1Washer
1Chute
Procedure
UsethisprocedurewheninstallingtheFinishingKiton
machineswithboth48and54inchdecks.
WARNING
Anuncovereddischargeopeningcouldallowthe
lawnmowertothrowobjectsintheoperatoror
bystander’sdirectionandresultinseriousinjury.
Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall
acoverplate,amulchplate,oragrasschuteand
catcher.
Neveroperatethemowerwiththedischargeopening
uncovered.Adischargecover,mulchcoverorbagging
chutemustalwaysbeusedwhenthemowerdeckis
operated.
1.Removefastenerssecuringthedeectorassembly
andexistingcutoffbafetothedeck(Figure7).
Retainallfasteners.Removethefastenersplugging
theforwardhole.
4

G010637
1
2
2
3
4
5
6
7
Figure7
1.Deectorassembly5.Locknut(existing)
2.Fasteners(existing),retain6.Forwardhole
3.Carriagebolt(existing)7.Frontretainingclasp
4.Cutoffbafe(existing)
2.Removethedeectorassemblyandreinstallthecut
offbafe.Retainallpartstoconvertthedeckto
sidedischarge.
3.Installabafetodeck(Figure8).For48inch
decks,useastraightbafe.For54inchdecks,
useacurvedbafe.Aligntheverticalpostinthe
bafewithforwardholeinthedeck.Rotatethe
bafeuntilthehorizontalpostalignswiththehole
inthefrontwallofthedeck.Secureittothefront
wallofthedeckusingalocknut.
1
2
3
4
5
6
7
G015685
Figure8
1.Retainingclasp5.Horizontalpost
2.Forwardhole6.Locknut
3.Bafe7.Frontwallhole
4.Verticalpost
4.Installthechutetothedeckmakingsuretheopening
intopofthechutealignswiththeexposedposton
thedecktop(Figure9).
G010638
1
23
4
5
6
Figure9
1.Dischargechute4.Postincurvedbafe,
forwardhole
2.Handknob5.Frontexiblelatch
3.Washer6.Openinginthetopofthe
chute
5.Installawasherandhandknoboverthepostcoming
throughthechutetop.Handtightentosecurethe
chutetothedeck.
6.Hookthefrontexiblelatchonthechutetothe
retainingclaspweldedtothefrontwallofthedeck
(Figure10).Hooktheexiblelatchonthebackof
thechutetotheretainingclaspweldedtotherear
wallofthedeck.
Figure10
1.Flexiblelatchandretainingclasp
5

4
InstallingtheBaggerTop
Partsneededforthisprocedure:
1Circularcotterpin
Procedure
1.Installthebaggertoptothebaggerframe.Slide
thebracketsoverthepostsinthebaggerframeand
installthecircularcotterintotheholeintheright
handpost(Figure11).Rotatethebaggertopdown
totheoperatingposition.Thebaggertopiseasierto
installiftwopeopleworktogether.
Note:Toremovethecircularcotter,continueto
rotateitinthesamedirectionasinstalled.
G016265
Figure11
1.Baggertop4.Circularcotterpin
2.Baggerframe5.Post
3.Bracket,baggertop
2.Liftthebaggertopandinstallthebagsbysliding
thebagframehooksontotheretainingbrackets
(Figure12).
G005672
1
2
3
4
Figure12
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
3.Lowerthebaggertopontothebag(Figure13).
G005757
Figure13
6

5
ConnectingwiththeDischarge
Tube
NoPartsRequired
Procedure
1.Slidethecurvedendofthedischargetubeintothe
openinginthebaggertop(Figure14).
G010641
12
3
4
5
Figure14
1.Dischargetube,curved
end
4.Peg
2.Openinginbaggertop5.Rubberstrap
3.Dischargetube,aredend
2.Slidethearedendofthedischargetubeoverthe
endofthechute.Movetherubberretainingstrapon
thechutesnapsoverthepegonthedischargetube
tosecureit(Figure14).
6
InstallingtheBlades
Partsneededforthisprocedure:
3Hi-Liftblade
Procedure
1.Removetheexistingmowerbladesinstalledonyour
deck.RefertotheRemovingtheBladessectionin
theOperator’sManualformoreinformation.
2.InstalltheHi-Liftmowerbladeslocatedinloose
parts.RefertotheInstallingtheBladessectioninthe
Operator’sManualformoreinformation.
7

Maintenance
RemovingtheFinishingKit
Wheneverthebaggerkitisremoved,thenishingkit
shouldberemovedusingthefollowingprocedure.
Retainallpartsforfutureinstallation.
CAUTION
Removingthebaggerchangestheweight
distributionofthemachine.Operatingthemachine
withthefrontweightsinstalledwithoutthebagger
maycauseanunstableconditionwhichcouldresult
inalossofcontrol.
Ensurethefrontweightsareproperlyremoved
beforeoperatingthemachinewithoutthebagger
attachment.
1.Removethefrontweights.Removethefastener
securingtheweighttothemachine.Takecareto
controltheweightasthesupportrodisremoved.
2.Removethedischargetubefromthemachineinstall
andthedischargecover(Figure15).
WARNING
Anuncovereddischargeopeningcouldallowthe
lawnmowertothrowobjectsintheoperatoror
bystander’sdirectionandresultinseriousinjury.
Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall
acoverplate,amulchplate,oragrasschuteand
catcher.
G010637
1
2
2
3
4
5
6
7
Figure15
1.Deectorassembly5.Locknut(existing),reuse
2.Fasteners(existing),retain6.Forwardhole
3.Carriagebolt(existing),
reuse
7.Frontretainingclasp
4.Cutoffbafe(existing)
3.Replacethemowerblades.
•RemovetheHi-Liftmowerbladesinstalled
onyourdeck.RefertotheRemovingthe
BladessectionintheOperator’sManualformore
information.
•Installthestandardmowerbladesremoved
previously.RefertotheInstallingtheBlades
sectionintheOperator’sManualformore
information.
Important:TheROPSrollbarisanintegraland
effectivesafetydevice.Keeptherollbarinthe
fullyraisedandlockedpositionwhenoperatingthe
mower.Lowertherollbartemporarilyonlywhen
absolutelynecessary.
8