Toro 30653 User manual

FormNo.3413-860RevB
EULightKit
SerialNumber400000000andAfterGroundsmaster®5900or5910
SeriesRotaryMowerwithCab
ModelNo.30653—SerialNo.400000000andUp
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedormissing.
decal136-0007
136-0007
1.Brakes
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Disconnectthebattery.
Flashermodule1
Wireharness1
Switch1
3Auxiliary-brakedecal1
Installtheashermodule.
Rightheadlightmount1
Leftheadlightmount1
Coverpanel2
Plug8
Rightheadlightassembly1
4
Leftheadlightassembly1
Installtheheadlights(formachineswith
ROPSonly).
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3413-860*

ProcedureDescriptionQty.Use
Rightheadlightmount1
Leftheadlightmount1
Rightheadlightassembly1
Leftheadlightassembly1
Bolt(1/2x1-1/4inches)2
Nut(1/2inch)2
Bolt(1/4x3/4inch)2
Nut(1/4inch)2
Cabletie6
5
Frontwireharness1
Installtheheadlights(formachineswith
acabonly).
Platelight1
Licensebracket1
Phillips-headscrew2
6Nut(#10)2
Installthelightplateandlicensebracket.
Rightpivotbracket1
Leftpivotbracket1
Pivotarm2
Leftlampshroud1
Rightlampshroud1
Cabletie4
Clip8
Rearlamppanel2
Hex-washerbolt(1/4x3/4inch)18
Nut(1/4inch)8
Rollpin8
Spring2
Washer2
Bolt(3/8x1inch)6
Nut(3/8inch)8
Tail-lightwireharness1
Licensewireharness1
Rightdirectionindicatorlight1
Leftdirectionindicatorlight1
7
Locknut(M4)4
Installtherearlights.
Sign3
8Serialplate1
Installthelogodecals,signs,andserial
plate.
9Nopartsrequired–VerifythatthemachineisinCEmode.
2

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
g038719
Figure1
2
DisconnectingtheBattery
NoPartsRequired
Procedure
Turnthebattery-disconnectswitchtotheOFFposition.
g038573
Figure2
3

3
InstallingtheFlasher
Module
Partsneededforthisprocedure:
1Flashermodule
1Wireharness
1Switch
1Auxiliary-brakedecal
Procedure
1.Removethe6boltsfromtheconsoleand
removethepanel(Figure3).
g186692
Figure3
1.Turn-signalswitch3.Panel
2.Hazardswitch4.Bolt(6)
2.Disconnecttheconnectorsfromthehazard
switchandturn-signalswitch(Figure3).
3.Removetheknockoutfromthecontrolpanel
andinstalltheswitch(Figure4).
g186717
Figure4
1.Switch3.Knockout
2.Auxiliary-brakedecal
4.Adheretheauxiliary-brakedecalabovethe
switch(Figure4).
5.Connectthenewwireharnesstotheasher
module,hazardswitch,turn-signalswitch,and
auxiliary-brakeswitch(Figure5).
g186719
Figure5
1.Connecttothe
auxiliary-brakeswitch.
4.Connecttothemainwire
harness.
2.Connecttotheturn-signal
switch.
5.ConnecttotheEULight
Powerconnectoronthe
mainwireharness.
3.Connecttothehazard
switch.
6.Flashermodule
6.Connectthewireharnesstothemachinemain
wireharnessinsidetheconsole(Figure5).
7.Installthepanel(Figure3).
4

4
InstallingtheHeadlights
(forMachineswithROPS
only)
Partsneededforthisprocedure:
1Rightheadlightmount
1Leftheadlightmount
2Coverpanel
8Plug
1Rightheadlightassembly
1Leftheadlightassembly
Procedure
1.Unplugthewireharnessfromeachexisting
headlight.
2.Removetheheadlights(Figure6).
g188849
Figure6
1.Headlight2.Removethehardware
here.
3.Removeandretainthehardwarefromthe
operator’splatform(Figure6).
4.Usingthefastenersthatyouremoved,installthe
leftandrightheadlightmountstotheexisting
holesinthefrontoftheoperator’splatform
(Figure7).
g035974
Figure7
1.Headlightassembly3.Previouslyremoved
fasteners
2.Headlightmount
5.Removethefastenersfromtheheadlight
assemblyandusethemtomounttheheadlights
totheheadlightbrackets(Figure7).
6.Connectthewireharnesstotherightheadlight
(Figure8).
g036569
Figure8
1.Rightheadlightconnector4.Connecttoexistingleft
headlightwireharness.
2.Connecttoexistingright
headlightwireharness.
5.Leftheadlightconnector
3.Frontturnsignalconnector
5

7.Routethewireharnessthroughthebracketand
undertheoperatorplatform(Figure8).
8.Connectthewireharnesstobothconnectors
thatyouunpluggedfromtheexistingheadlights
andconnectthefrontturnsignalconnectorto
theplatformwireharness(Figure8).
9.Routethewireharnessthroughtheleftheadlight
bracketandconnectittotheleftheadlight
(Figure8).
10.Installacoverpaneltoeachheadlightmount
using4plugs.
5
InstallingtheHeadlights
(forMachineswithaCab
Only)
Partsneededforthisprocedure:
1Rightheadlightmount
1Leftheadlightmount
1Rightheadlightassembly
1Leftheadlightassembly
2Bolt(1/2x1-1/4inches)
2Nut(1/2inch)
2Bolt(1/4x3/4inch)
2Nut(1/4inch)
6Cabletie
1Frontwireharness
Procedure
1.Installeachheadlightmounttothecabframe
using1bolt(1/2x1-1/4inches),1nut(1/2inch),
1bolt(1/4x3/4inch),and1nut(1/4inch)as
showninFigure9.
g035976
Figure9
1.Headlight4.Nut(1/2inch)
2.Bolt(1/2x1-1/4inches)5.Bolt(1/4x3/4inch)
3.Nut(1/4inch)6.Headlightmount
2.Removethefastenersfromtheheadlight
assembliesandusethemtoinstallthe
headlightstothemounts.
3.Connectthewireharnesstotherightheadlight
(Figure10).
g036570
Figure10
1.Rightheadlightconnector4.Connecttoexistingleft
headlightwireharness.
2.Connecttoexistingright
headlightwireharness.
5.Leftheadlightconnector
3.Frontturnsignalconnector
6

4.Routethewireharnessalongthebracketand
undertheoperatorplatform(Figure10).
5.Connectthewireharnesstobothconnectors
thatyouunpluggedfromtheexistingheadlights
andconnectthefrontturnsignalconnectorto
theplatformwireharness(Figure10).
6.Routethewireharnessthroughtheleftheadlight
bracketandconnectittotheleftheadlight
(Figure10).
7.Securethewireharnesstothebracketsusing
thecableties.
6
InstallingtheLightPlate
andLicenseBracket
Partsneededforthisprocedure:
1Platelight
1Licensebracket
2Phillips-headscrew
2Nut(#10)
Procedure
1.Removethemounttubeandhardwarefromthe
rearbumper(Figure11).
Note:Donotremovethewarningsignfromthe
mounttube.
2.Usethehardwaretoinstallthelicensebracket
andmounttubetothebumper(Figure11).
g038566
Figure11
Viewfromthefront
1.Nut4.Bolt
2.Mounttube5.Licensebracket
3.Rearbumper
3.Installtheplatelighttothelicensebracketusing
2Phillips-headscrewsand2nuts(#10)as
showninFigure12.
g037870
Figure12
1.Nut(#10)3.Platelight
2.Phillips-headscrew
7

7
InstallingtheRearLights
Partsneededforthisprocedure:
1Rightpivotbracket
1Leftpivotbracket
2Pivotarm
1Leftlampshroud
1Rightlampshroud
4Cabletie
8Clip
2Rearlamppanel
18Hex-washerbolt(1/4x3/4inch)
8Nut(1/4inch)
8Rollpin
2Spring
2Washer
6Bolt(3/8x1inch)
8Nut(3/8inch)
1Tail-lightwireharness
1Licensewireharness
1Rightdirectionindicatorlight
1Leftdirectionindicatorlight
4Locknut(M4)
Procedure
1.Unplugthewireharnessfrombothtaillights
(Figure13).
2.Removethetaillightsfromthemachine(Figure
13)
g035978
Figure13
1.Taillight2.Bolt3.Nut
3.Removethereectorfromthelightsandremove
thelightsfromthemountingbrackets(Figure
14);retainthelightsandfasteners.
g036457
Figure14
1.Locknut(M6)3.Bolt(M6x30)
2.Mountingbracket
8

4.Holdthepivotbracketontherearoftheleft
frameanddrill3holes(10mmor0.39inch
diameter)inthelocationsshowninFigure15.
Note:Youwillnotusethelowerfrontholein
thepivotbracket.
g037878
Figure15
1.Directiontowardthefront
ofthemachine
3.Drillhere.
2.Pivotbracket
5.Installtheleftpivotbrackettothebumper
bracketusing3bolts(3/8x1inch)and3nuts
(3/8inch)asshowninFigure16.
g035979
Figure16
1.Bolt(3/8x1inch)3.Pivotbracket
2.Unusedhole4.Nut(3/8inch)
6.Insertarollpininthepivotarm(Figure17).
g035980
Figure17
1.Pivotarm4.Hex-washerbolt(1/4x3/4
inch)
2.Spring5.Rollpin
3.Washer
7.Installaspring,washer,hex-washerbolt(1/4
x3/4inch),andpivotarmtothepivotbracket
(Figure17)
8.Installtheleftlampshroudtothepivotarmusing
4hex-washerbolts(1/4x3/4inch)and4nuts
(1/4inch)asshowninFigure18.
g205339
Figure18
1.Hex-washerbolt(1/4x3/4
inch)
3.Nut(1/4inch)
2.Lampshroud
9

9.Installtheleftlighttotheshroudusing2bolts
(M6x30)and2nuts(M6)thatyouremovedin
2(Figure19).
g205340
Figure19
1.Nut(M6)2.Bolt(M6x30)
10.Installthereectortothelight.
11.Installtheleftdirectionindicatorlightandsecure
with2locknuts(Figure20).
g205338
Figure20
1.Directionindicatorlight2.Locknuts
12.Connectthelefttaillightconnectorofthe
tail-lightwireharnesstothelight(Figure21).
g205337
Figure21
1.Fuses3.leftdirectionindicatorlight
connector
2.Lefttail-lightconnector
13.Connecttheleftdirectionindicatorlight
connectorofthedirectionindicatorlightwire
harnesstothelight(Figure21).
14.Routethewireharnessundertheframeof
themachineandconnecttheotherendof
thetail-lightwireharnesstothemachinewire
harness.
Note:Usethelefttail-lightconnectionthatyou
disconnectedinstep1.
15.Installtherearlightpanelusing4hex-washer
bolts(1/4x3/4inch)asshowninFigure22.
g205341
Figure22
1.Light3.Hex-washerbolt(1/4x3/4
inch)
2.Rearlightpanel
16.Repeatsteps2through15fortherighttaillight
andlicense-platewireharness.
17.Connectthewireharnesstothelicense-plate
light.
10