Toro 30653 User manual

FormNo.3413-860RevB
EULightKit
SerialNumber400000000andAfterGroundsmaster®5900or5910
SeriesRotaryMowerwithCab
ModelNo.30653—SerialNo.400000000andUp
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedormissing.
decal136-0007
136-0007
1.Brakes
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Disconnectthebattery.
Flashermodule1
Wireharness1
Switch1
3Auxiliary-brakedecal1
Installtheashermodule.
Rightheadlightmount1
Leftheadlightmount1
Coverpanel2
Plug8
Rightheadlightassembly1
4
Leftheadlightassembly1
Installtheheadlights(formachineswith
ROPSonly).
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3413-860*

ProcedureDescriptionQty.Use
Rightheadlightmount1
Leftheadlightmount1
Rightheadlightassembly1
Leftheadlightassembly1
Bolt(1/2x1-1/4inches)2
Nut(1/2inch)2
Bolt(1/4x3/4inch)2
Nut(1/4inch)2
Cabletie6
5
Frontwireharness1
Installtheheadlights(formachineswith
acabonly).
Platelight1
Licensebracket1
Phillips-headscrew2
6Nut(#10)2
Installthelightplateandlicensebracket.
Rightpivotbracket1
Leftpivotbracket1
Pivotarm2
Leftlampshroud1
Rightlampshroud1
Cabletie4
Clip8
Rearlamppanel2
Hex-washerbolt(1/4x3/4inch)18
Nut(1/4inch)8
Rollpin8
Spring2
Washer2
Bolt(3/8x1inch)6
Nut(3/8inch)8
Tail-lightwireharness1
Licensewireharness1
Rightdirectionindicatorlight1
Leftdirectionindicatorlight1
7
Locknut(M4)4
Installtherearlights.
Sign3
8Serialplate1
Installthelogodecals,signs,andserial
plate.
9Nopartsrequired–VerifythatthemachineisinCEmode.
2

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
g038719
Figure1
2
DisconnectingtheBattery
NoPartsRequired
Procedure
Turnthebattery-disconnectswitchtotheOFFposition.
g038573
Figure2
3

3
InstallingtheFlasher
Module
Partsneededforthisprocedure:
1Flashermodule
1Wireharness
1Switch
1Auxiliary-brakedecal
Procedure
1.Removethe6boltsfromtheconsoleand
removethepanel(Figure3).
g186692
Figure3
1.Turn-signalswitch3.Panel
2.Hazardswitch4.Bolt(6)
2.Disconnecttheconnectorsfromthehazard
switchandturn-signalswitch(Figure3).
3.Removetheknockoutfromthecontrolpanel
andinstalltheswitch(Figure4).
g186717
Figure4
1.Switch3.Knockout
2.Auxiliary-brakedecal
4.Adheretheauxiliary-brakedecalabovethe
switch(Figure4).
5.Connectthenewwireharnesstotheasher
module,hazardswitch,turn-signalswitch,and
auxiliary-brakeswitch(Figure5).
g186719
Figure5
1.Connecttothe
auxiliary-brakeswitch.
4.Connecttothemainwire
harness.
2.Connecttotheturn-signal
switch.
5.ConnecttotheEULight
Powerconnectoronthe
mainwireharness.
3.Connecttothehazard
switch.
6.Flashermodule
6.Connectthewireharnesstothemachinemain
wireharnessinsidetheconsole(Figure5).
7.Installthepanel(Figure3).
4

4
InstallingtheHeadlights
(forMachineswithROPS
only)
Partsneededforthisprocedure:
1Rightheadlightmount
1Leftheadlightmount
2Coverpanel
8Plug
1Rightheadlightassembly
1Leftheadlightassembly
Procedure
1.Unplugthewireharnessfromeachexisting
headlight.
2.Removetheheadlights(Figure6).
g188849
Figure6
1.Headlight2.Removethehardware
here.
3.Removeandretainthehardwarefromthe
operator’splatform(Figure6).
4.Usingthefastenersthatyouremoved,installthe
leftandrightheadlightmountstotheexisting
holesinthefrontoftheoperator’splatform
(Figure7).
g035974
Figure7
1.Headlightassembly3.Previouslyremoved
fasteners
2.Headlightmount
5.Removethefastenersfromtheheadlight
assemblyandusethemtomounttheheadlights
totheheadlightbrackets(Figure7).
6.Connectthewireharnesstotherightheadlight
(Figure8).
g036569
Figure8
1.Rightheadlightconnector4.Connecttoexistingleft
headlightwireharness.
2.Connecttoexistingright
headlightwireharness.
5.Leftheadlightconnector
3.Frontturnsignalconnector
5

7.Routethewireharnessthroughthebracketand
undertheoperatorplatform(Figure8).
8.Connectthewireharnesstobothconnectors
thatyouunpluggedfromtheexistingheadlights
andconnectthefrontturnsignalconnectorto
theplatformwireharness(Figure8).
9.Routethewireharnessthroughtheleftheadlight
bracketandconnectittotheleftheadlight
(Figure8).
10.Installacoverpaneltoeachheadlightmount
using4plugs.
5
InstallingtheHeadlights
(forMachineswithaCab
Only)
Partsneededforthisprocedure:
1Rightheadlightmount
1Leftheadlightmount
1Rightheadlightassembly
1Leftheadlightassembly
2Bolt(1/2x1-1/4inches)
2Nut(1/2inch)
2Bolt(1/4x3/4inch)
2Nut(1/4inch)
6Cabletie
1Frontwireharness
Procedure
1.Installeachheadlightmounttothecabframe
using1bolt(1/2x1-1/4inches),1nut(1/2inch),
1bolt(1/4x3/4inch),and1nut(1/4inch)as
showninFigure9.
g035976
Figure9
1.Headlight4.Nut(1/2inch)
2.Bolt(1/2x1-1/4inches)5.Bolt(1/4x3/4inch)
3.Nut(1/4inch)6.Headlightmount
2.Removethefastenersfromtheheadlight
assembliesandusethemtoinstallthe
headlightstothemounts.
3.Connectthewireharnesstotherightheadlight
(Figure10).
g036570
Figure10
1.Rightheadlightconnector4.Connecttoexistingleft
headlightwireharness.
2.Connecttoexistingright
headlightwireharness.
5.Leftheadlightconnector
3.Frontturnsignalconnector
6

4.Routethewireharnessalongthebracketand
undertheoperatorplatform(Figure10).
5.Connectthewireharnesstobothconnectors
thatyouunpluggedfromtheexistingheadlights
andconnectthefrontturnsignalconnectorto
theplatformwireharness(Figure10).
6.Routethewireharnessthroughtheleftheadlight
bracketandconnectittotheleftheadlight
(Figure10).
7.Securethewireharnesstothebracketsusing
thecableties.
6
InstallingtheLightPlate
andLicenseBracket
Partsneededforthisprocedure:
1Platelight
1Licensebracket
2Phillips-headscrew
2Nut(#10)
Procedure
1.Removethemounttubeandhardwarefromthe
rearbumper(Figure11).
Note:Donotremovethewarningsignfromthe
mounttube.
2.Usethehardwaretoinstallthelicensebracket
andmounttubetothebumper(Figure11).
g038566
Figure11
Viewfromthefront
1.Nut4.Bolt
2.Mounttube5.Licensebracket
3.Rearbumper
3.Installtheplatelighttothelicensebracketusing
2Phillips-headscrewsand2nuts(#10)as
showninFigure12.
g037870
Figure12
1.Nut(#10)3.Platelight
2.Phillips-headscrew
7

7
InstallingtheRearLights
Partsneededforthisprocedure:
1Rightpivotbracket
1Leftpivotbracket
2Pivotarm
1Leftlampshroud
1Rightlampshroud
4Cabletie
8Clip
2Rearlamppanel
18Hex-washerbolt(1/4x3/4inch)
8Nut(1/4inch)
8Rollpin
2Spring
2Washer
6Bolt(3/8x1inch)
8Nut(3/8inch)
1Tail-lightwireharness
1Licensewireharness
1Rightdirectionindicatorlight
1Leftdirectionindicatorlight
4Locknut(M4)
Procedure
1.Unplugthewireharnessfrombothtaillights
(Figure13).
2.Removethetaillightsfromthemachine(Figure
13)
g035978
Figure13
1.Taillight2.Bolt3.Nut
3.Removethereectorfromthelightsandremove
thelightsfromthemountingbrackets(Figure
14);retainthelightsandfasteners.
g036457
Figure14
1.Locknut(M6)3.Bolt(M6x30)
2.Mountingbracket
8

4.Holdthepivotbracketontherearoftheleft
frameanddrill3holes(10mmor0.39inch
diameter)inthelocationsshowninFigure15.
Note:Youwillnotusethelowerfrontholein
thepivotbracket.
g037878
Figure15
1.Directiontowardthefront
ofthemachine
3.Drillhere.
2.Pivotbracket
5.Installtheleftpivotbrackettothebumper
bracketusing3bolts(3/8x1inch)and3nuts
(3/8inch)asshowninFigure16.
g035979
Figure16
1.Bolt(3/8x1inch)3.Pivotbracket
2.Unusedhole4.Nut(3/8inch)
6.Insertarollpininthepivotarm(Figure17).
g035980
Figure17
1.Pivotarm4.Hex-washerbolt(1/4x3/4
inch)
2.Spring5.Rollpin
3.Washer
7.Installaspring,washer,hex-washerbolt(1/4
x3/4inch),andpivotarmtothepivotbracket
(Figure17)
8.Installtheleftlampshroudtothepivotarmusing
4hex-washerbolts(1/4x3/4inch)and4nuts
(1/4inch)asshowninFigure18.
g205339
Figure18
1.Hex-washerbolt(1/4x3/4
inch)
3.Nut(1/4inch)
2.Lampshroud
9

9.Installtheleftlighttotheshroudusing2bolts
(M6x30)and2nuts(M6)thatyouremovedin
2(Figure19).
g205340
Figure19
1.Nut(M6)2.Bolt(M6x30)
10.Installthereectortothelight.
11.Installtheleftdirectionindicatorlightandsecure
with2locknuts(Figure20).
g205338
Figure20
1.Directionindicatorlight2.Locknuts
12.Connectthelefttaillightconnectorofthe
tail-lightwireharnesstothelight(Figure21).
g205337
Figure21
1.Fuses3.leftdirectionindicatorlight
connector
2.Lefttail-lightconnector
13.Connecttheleftdirectionindicatorlight
connectorofthedirectionindicatorlightwire
harnesstothelight(Figure21).
14.Routethewireharnessundertheframeof
themachineandconnecttheotherendof
thetail-lightwireharnesstothemachinewire
harness.
Note:Usethelefttail-lightconnectionthatyou
disconnectedinstep1.
15.Installtherearlightpanelusing4hex-washer
bolts(1/4x3/4inch)asshowninFigure22.
g205341
Figure22
1.Light3.Hex-washerbolt(1/4x3/4
inch)
2.Rearlightpanel
16.Repeatsteps2through15fortherighttaillight
andlicense-platewireharness.
17.Connectthewireharnesstothelicense-plate
light.
10

8
InstallingtheSignsand
SerialPlate
Partsneededforthisprocedure:
3Sign
1Serialplate
Procedure
1.Adhereasignonbothsidesofthemachine
(Figure24).
g205975
Figure23
1.1.5mm(0.06inches)3.14.8cm(5.8inches)
2.Sign
2.Adhereasigntotherightsideofthelicense
bracket(Figure24).
g205335
Figure24
1.Sign
3.Holdtheserialplateontherightsideofthe
machine,6mm(1/4inch)abovethebottom
edge(Figure25).Usetheserialplateasa
templateanddrill4holes(3mmor1/8inch).
g037889
Figure25
1.Serialplate,6mm(1/4
inch)abovethebottom
edgeofframe
2.Stamptheserialnumber
totheframehere.
4.Securetheserialplateusing4rivets.
5.Stamptheserialnumbertotheframe,nearthe
serialplate(Figure25).
Note:Use7mm(1/4inch)orlargertext.
6.Turnthebattery-disconnectswitchtotheON
position.
11

9
VerifyingthattheMachine
isinCEMode
NoPartsRequired
Procedure
1.Startthemachine.
2.FromtheInfoCentermainmenu,navigatetothe
Aboutscreen(Figure26).
g188853
Figure26
3.VerifythatthemachineisinCEmode.Ifitis
notinCEmode;contactyourauthorizedT oro
distributor(Figure27)
g188852
Figure27
Operation
UsingtheLightandHazard
Switches
•Turnthekeyswitchonandpressthelightswitch
totheONpositiontoactivatetheheadlamps.
•PressthehazardswitchtotheONpositionto
activatethefrontandrearashinghazardlights.
•Turnthekeyswitchonandpresstheleftsideof
theturnsignalswitchtoactivatetheleftturnsignal
andtherightsideoftheswitchtoactivatetheright
turnsignal.Thecenterpositionisoff.
Note:Checktheoperationofthelights.Make
surethatthecorrectlightsareashingwhen
operatingtheturnsignalswitch.
AimingtheHeadlights
1.Loosenthemountingnutstoadjustthelights.
2.Adjustthelightsperlocalstandards.
12

UsingtheAuxiliary-Brake
Switch
Pressandholdtheauxiliary-brakeswitchtodecrease
theenginespeed(Figure28);releasetheswitchto
stopthedecelerationandremainatthecurrentengine
speed.
Note:Youmayusetheswitchintermittentlyto
graduallyslowthemachine.
Ifyoupresstheswitchwhentheenginespeedis
below1,200rpmoriftheenginedeceleratesto1,200
rpm,theengineshutsoffandthemachinestops.To
startthemachineagain,turnthekeyswitchtothe
STARTpositionandreleaseitimmediatelywhenthe
enginestarts.
g038639
Figure28
1.Auxiliary-brakeswitch
13

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TheT oroCompany(“T oro”)respectsyourprivacy.Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly
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374-0282RevC

TheToroWarranty
Two-Yearor1,500HoursLimitedWarranty
ConditionsandProductsCovered
TheT oroCompanywarrantsyourT oroCommercialproduct(“Product”)
tobefreefromdefectsinmaterialsorworkmanshipfor2yearsor
1,500operationalhours*,whicheveroccursrst.Thiswarrantyis
applicabletoallproductswiththeexceptionofAerators(referto
separatewarrantystatementsfortheseproducts).Whereawarrantable
conditionexists,wewillrepairtheProductatnocosttoyouincluding
diagnostics,labor,parts,andtransportation.Thiswarrantybegins
onthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
Astheproductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Repairsforproductissues
causedbyfailuretoperformrequiredmaintenanceandadjustmentsarenot
coveredunderthiswarranty.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partsconsumedthroughusethatarenotdefective.Examplesofparts
whichareconsumed,orusedup,duringnormalProductoperation
include,butarenotlimitedto,brakepadsandlinings,clutchlinings,
blades,reels,rollersandbearings(sealedorgreasable),bedknives,
sparkplugs,castorwheelsandbearings,tires,lters,belts,andcertain
sprayercomponentssuchasdiaphragms,nozzles,owmeters,and
checkvalves.
•Failurescausedbyoutsideinuence,including,butnotlimitedto,
weather,storagepractices,contamination,useofunapprovedfuels,
coolants,lubricants,additives,fertilizers,water,orchemicals.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.Normal
“wearandtear”includes,butisnotlimitedto,damagetoseatsdueto
wearorabrasion,wornpaintedsurfaces,scratcheddecalsorwindows.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofToro.T orowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumber
ofkilowatt-hourstheycandeliverduringtheirlifetime.Operating,
recharging,andmaintenancetechniquescanextendorreducetotal
batterylife.Asthebatteriesinthisproductareconsumed,theamount
ofusefulworkbetweenchargingintervalswillslowlydecreaseuntilthe
batteryiscompletelywornout.Replacementofwornoutbatteries,
duetonormalconsumption,istheresponsibilityoftheproductowner.
Note:(Lithium-Ionbatteryonly):Refertothebatterywarrantyforadditional
information.
LifetimeCrankshaftWarranty(ProStripe02657Model
Only)
TheProstripewhichisttedwithagenuineT oroFrictionDiscand
Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+
FrictionDiscassembly)asoriginalequipmentandusedbytheoriginal
purchaserinaccordancewithrecommendedoperatingandmaintenance
procedures,arecoveredbyaLifetimeWarrantyagainstenginecrankshaft
bending.Machinesttedwithfrictionwashers,BladeBrakeClutch(BBC)
unitsandothersuchdevicesarenotcoveredbytheLifetimeCrankshaft
Warranty.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.
TheToroCompanyisnotliableforindirect,incidentalorconsequential
damagesinconnectionwiththeuseoftheToroProductscoveredby
thiswarranty,includinganycostorexpenseofprovidingsubstitute
equipmentorserviceduringreasonableperiodsofmalfunctionor
non-usependingcompletionofrepairsunderthiswarranty.Except
fortheEmissionswarrantyreferencedbelow,ifapplicable,thereisno
otherexpresswarranty.Allimpliedwarrantiesofmerchantabilityand
tnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
NoteRegardingEmissionsWarranty
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentation.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contactyourAuthorizedT oroServiceCenter.
374-0253RevI