Toro 07385 Workman HDX-D User manual

FormNo.3374-948RevB
Workman®HDX-DUtilityVehicle
withBed
ModelNo.07385—SerialNo.313000001andUp
ModelNo.07385TC—SerialNo.313000001andUp
ModelNo.07387—SerialNo.313000001andUp
ModelNo.07387TC—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3374-948*B

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.Itis
primarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Theengineinthisproductisnotequipped
withasparkarrestedmufer.Itisaviolationof
CaliforniaPublicResourcecodeSection4442touse
oroperatethisengineonanyforest-covered,brush
covered,orgrass-coveredlandasdenedinCPRC4126.
Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
Supervisor’sResponsibilities.....................................4
BeforeOperating....................................................4
Operation...............................................................5
Maintenance...........................................................6
SoundPressure.......................................................6
Vibration................................................................6
SafetyandInstructionalDecals.................................7
Setup...........................................................................12
1InstallingtheSteeringWheel(TCmodels
only).................................................................12
2InstallingtheROPS(TCmodelsonly)......................12
3ActivatingandChargingtheBattery(TCmodels
only).................................................................13
4CheckingFluidLevels...........................................14
ProductOverview.........................................................15
Controls...............................................................15
Specications........................................................18
Attachments/Accessories........................................18
Operation....................................................................19
CheckingtheEngineOilLevel.................................19
AddingFuel...........................................................19
CheckingtheCoolantLevel.....................................21
CheckingtheTransaxle/HydraulicFluid
Level.................................................................22
CheckingtheHighFlowHydraulicFluid(TC
modelsonly)......................................................22
CheckingtheFrontDifferentialOilLevel
(Four-wheeldrivemodelsonly).............................23
CheckingtheTorqueoftheWheelNuts.....................23
CheckingtheTirePressure......................................23
CheckingtheBrakeFluid.........................................23
Pre–startingChecks................................................24
StartingtheEngine.................................................24
DrivingtheVehicle.................................................24
StoppingtheVehicle...............................................25
StoppingtheEngine...............................................25
NewVehicleBreak–in.............................................25
CheckingtheInterlockSystem.................................25
OperatingCharacteristics........................................25
Passengers.............................................................26
Speed....................................................................27
Turning.................................................................27
Braking.................................................................27
TipOvers..............................................................27
Hills......................................................................27
LoadingandDumping............................................28
UsingTheDifferentialLock....................................28
FourWheelDrive(Four-wheeldrivemodels
only).................................................................29
TransportingtheVehicle.........................................29
TowingtheVehicle.................................................29
TowingaTrailerwiththeVehicle..............................30
HydraulicControl...................................................30
Maintenance.................................................................32
RecommendedMaintenanceSchedule(s)......................32
HeavyDutyOperation............................................33
PremaintenanceProcedures........................................34
UsingtheBedSafetySupport...................................34
RemovingtheFullBed............................................34
InstallingtheFullBed.............................................35
JackingtheVehicle..................................................36
RemovingtheHood...............................................36
Lubrication...............................................................37
GreasingBearingsandBushings...............................37
EngineMaintenance..................................................39
ServicingtheAirCleaner.........................................39
ChangingtheEngineOilAndFilter..........................39
FuelSystemMaintenance...........................................40
FuelLinesandConnections.....................................40
ServicingtheWaterSeparator/FuelFilter...................40
ElectricalSystemMaintenance....................................41
Fuses....................................................................41
JumpStartingtheVehicle.........................................42
ServicingtheBattery...............................................42
DriveSystemMaintenance.........................................43
ChangingtheFrontDifferentialOil(Four-wheel
drivemodelsonly)...............................................43
InspectingtheConstantVelocityBoot(Four-wheel
drivemodelsonly)...............................................43
AdjustingtheShiftCables........................................44
AdjustingtheHigh–LowCable................................44
AdjustingDifferentialLockCable.............................44
InspectingtheTires................................................44
CheckingtheFrontWheelAlignment........................45
CoolingSystemMaintenance......................................46
RemovingDebrisfromtheCoolingSystem................46
ChangingEngineCoolant........................................46
BrakeMaintenance....................................................48
AdjustingtheParkingBrake.....................................48
AdjustingtheBrakePedal........................................48
BeltMaintenance......................................................49
AdjustingBelts.......................................................49
ControlsSystemMaintenance.....................................49
AdjustingtheAcceleratorPedal................................49
AdjustingtheClutchPedal.......................................49
ConvertingtheSpeedometer....................................50
HydraulicSystemMaintenance....................................51
ChangingtheHydraulicFluidandCleaningthe
Strainer..............................................................51
ReplacingtheHydraulicFilter..................................51
ChangingtheHighFlowHydraulicOilandFilter
(TCmodelsonly)................................................52
RaisingtheBoxinanEmergency..............................52
Storage........................................................................54
Schematics...................................................................55
3

Safety
ThemachinemeetstherequirementsofSAEJ2258.
Supervisors,operatorsandservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications:(Thematerial
maybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
ADDRESS:
NationalFirePreventionAssociation
BatterymarchPark
Quincy,Massachusetts02169U.S.A
•ANSI/ASMEB56.8PersonalBurdenCarriers
ADDRESS:
AmericanNationalStandardsInstitute,Inc.
25West43rdStreet
NewYork,NewYork10036U.S.A.
•ANSI/UL558;InternalCombustionEnginePowered
IndustrialTrucks
ADDRESS:
AmericanNationalStandardsInstitute,Inc.
25West43rdStreet
NewYork,NewYork10036U.S.A.
or
UnderwritersLaboratories
333PngstenRoad
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
WARNING
TheWorkmanisanoff–highwayvehicleonly,and
isnotdesigned,equipped,ormanufacturedforuse
onpublicstreets,roadsorhighways.
TheWorkmanwasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallyaredependent
uponthedesignandcongurationofthemachine,these
factorsarealsodependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.
Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwithyourWorkman.
NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
Supervisor’sResponsibilities
•Makesureoperatorsarethoroughlytrainedandfamiliar
withtheOperator’sManualandalllabelsonthevehicle.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.slopes
toosteepforvehicleoperation).Usethe3rdHigh
Lockoutswitchifhighspeedcouldresultinasafetyor
vehicleabusesituation.
BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToroCompany,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.
•Neverallowchildrentooperatethevehicle.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thisvehicle.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthevehicle.
•Thisvehicleisdesignedtocarryonlyyou,theoperator,
andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.
•Neveroperatethevehiclewhenundertheinuenceof
drugsoralcohol.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Keepallshields,safetydevicesanddecalsinplace.Ifa
shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.
•Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
•Beforeoperatingthevehicle,alwayscheckallpartsof
thevehicleandanyattachments.Ifsomethingiswrong,
4

stopusingvehicle.Makesuretheproblemiscorrected
beforevehicleorattachmentisoperatedagain.
•Sincedieselfuelishighlyammable,handleitcarefully.
–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhenthe
engineishotorrunning.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankoutdoorsandtoaboutoneinch
belowthetopoftank(bottomofllerneck).Donot
overll.
–Wipeupanyspilledfuel.
•Operatethevehicleonlyoutdoorsorinawellventilated
area.
•Useonlyanapprovednonmetal,portablefuelcontainer.
Staticelectricdischargecanignitefuelvaporsina
ungroundedfuelcontainer.Removethefuelcontainer
fromthebedofthevehicleandplaceitontheground
awayfromthevehiclebeforelling.Keepthenozzle
incontactwiththecontainerwhilelling.Remove
equipmentfromvehiclebedbeforelling.
•Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.Aftereverytwoyears,
replacetheinterlockswitchesinthesafetysystem,
whethertheyareworkingproperlyornot.
Operation
•Theoperatorandpassengermustuseseatbeltsand
remainseatedwheneverthevehicleisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel,
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxor
onattachments.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.
•Neveroverloadyourvehicle.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).
•Whenstartingtheengine:
–Sitonoperator’sseatandensurethattheparking
brakeisengaged.
–DisengagePTO(ifsoequipped)andreturnthehand
throttlelevertotheOffposition(ifsoequipped).
–Makesurethehydraulicliftleverisinthecenter
position.
–MoveshiftlevertoNeutralandpresstheclutchpedal.
–Keepyourfootoffoftheacceleratorpedal.
–TurnignitionswitchtotheOnposition.Whenthe
glowplugindicatorgoesoff,theengineisreadyto
start.
–TurntheignitionkeytotheStartposition.
Note:Theglowplugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnstothe
Startposition.
•Usingthemachinedemandsattention.Failuretooperate
vehiclesafelymayresultinanaccident,tipoverofthe
vehicle,andseriousinjuryordeath.Drivecarefully.To
preventtippingorlossofcontrol,takethefollowing
precautions:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthevehicleonasteep
slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.
–Useextracautionwhenoperatingthevehicleon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.
–Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
vehiclecontrol.
–Donotpassanothervehicletravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
–Whendumping,donotletanyonestandbehind
vehicleanddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.
–Keepallbystandersaway.Beforebackingup,lookto
therearandensurethatnooneisbehindthevehicle.
Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansandother
vehicles.Thisvehicleisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.
–Neveroperatethevehicleinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthevehiclecan
producesparkscapableofignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc.
5

Makesurethereisenoughroomoverheadtoeasily
clearthevehicleandyourhead.
–Ifeverunsureaboutsafeoperation,stopworkand
askyoursupervisor.
•Donottouchengine,transaxle,radiator,muferor
mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.
•Ifthemachineevervibratesabnormally,stopimmediately,
turnengineoff,waitforallmotiontostopandinspectfor
damage.Repairalldamagebeforeresumingoperation.
•Beforegettingofftheseat:
–Stopmovementofthemachine.
–Lowerbed.
–Shutengineoffandwaitforallmovementtostop.
–Setparkingbrake.
–Removekeyfromignition.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Maintenance
•Beforeservicingormakingadjustmentstothemachine,
stoptheengine,settheparkingbrake,andremovethekey
fromignitiontopreventaccidentalstartingoftheengine.
•Neverworkunderaraisedbedwithoutplacingthebed
safetysupportonthefullyextendedcylinderrod.
•Makesureallhydrauliclineconnectorsaretight,andall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,nothands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetrateskinanddoseriousdamage.
Ifuidisinjectedintotheskinitmustbesurgically
removedwithinafewhoursbyadoctorfamiliarwiththis
formofinjuryorgangrenemayresult.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengine,cyclingthedumpvalve
fromraisetolowerand/orloweringboxandattachments.
Placetheremotehydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
safetysupport.
•Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialrehazard,keeptheenginearea
freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
•Donotoverspeedtheenginebychangingthegovernor
settings.Themaximumenginespeedis3650RPM.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’soperation,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.
•ThisvehicleshouldnotbemodiedwithoutThe
Toro®Company’sauthorization.Directanyinquiries
toTheToro®Company,CommercialDivision,Vehicle
EngineeringDept.,8111LyndaleAve.So.,Bloomington,
Minnesota55420–1196.USA
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof82
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Vibration
Hand-Arm
•Measuredvibrationlevelforrighthand=0.41m/s2
•Measuredvibrationlevelforlefthand=0.2m/s2
•UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
WholeBody
•Measuredvibrationlevel=0.3m/s2
•UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
6

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
115-2047
1.Warning—donottouchthehotsurface.
115-2281
1.Headlights4.Engine—run
2.Horn5.Engine—start
3.Engine—stop
93-9084
1.Liftpoint2.Tie-downpoint
7

115-7723
1.Warning—thehydraulicoilpressureis124bar(1800PSI).
2.CouplerA
3.CouplerB
115-7740
1.Warning—maximumtrailerweightis1500lb(680kg),
maximumtongueweightis200lb(90kg).
2.Warning—trailerbrakesarerequiredwhentowinggreater
than1500lb(680kg),maximumtrailerweightwithtrailer
brakesis3500lb(1591kg),maximumtongueweightwith
trailerbrakesis600lb(273kg).
115-7746
1.Warning—donotoperatethismachineunlessyouaretrained.3.Firehazard—stoptheenginebeforefueling.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed20
mph(32kph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.
115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.
8

115-7813
1.Poweroutlet10A5.Lights,brake15A
2.Switchedpower10A6.Hazard10A
3.Fuelpump,supervisor
switch10A
7.4WD,Transmission10A
4.Horn,powerpoint15A
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
105-4215
1.Warning—avoidpinchpoints.
106-2353
1.Electricalpowerpoint
9

106-2355
1.Slow3.Transmission—thirdhigh;
nofastspeed
2.Fast
106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
115-7756
1.Highowhydraulics—engaged
10

106-2377
1.Locked8.Warning—readtheOperator'sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe
distancefromthevehicle.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertake-off(PTO)13.Transmission—lowspeed
7.Disengage14.Parkingbrake
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Steeringwheel1
Cap1
1Washer1
Installthesteeringwheel.
ROPSframe1
2Bolt,1/2inch6
MounttheROPS(RolloverProtection
System).
3ElectrolyteA/RActivateandchargethebattery.
4Nopartsrequired–Checktheengineoil,transaxle/hydraulic
uid,andbrakeuidlevels.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readbeforeoperatingthevehicle
PartsManual1Usetoreferencepartnumbers
OperatorTrainingMaterial1Viewbeforeoperatingmachine
Note:Determinetheleftandrightsideofthemachinefrom
thenormaloperatingposition.
1
InstallingtheSteeringWheel
(TCmodelsonly)
Partsneededforthisprocedure:
1Steeringwheel
1Cap
1Washer
Procedure
1.Removethenutfromthesteeringshaft.Slidethe
steeringwheel,andwasherontothesteeringshaft
(Figure3).
2.Securethesteeringwheeltotheshaftwiththenutand
tightenitto27–34N-m(20-25ft-lb).
3.Installthecaponthesteeringwheel.
Figure3
1.Steeringwheel3.Cap
2.Jamnut4.Washer
12

2
InstallingtheROPS
(TCmodelsonly)
Partsneededforthisprocedure:
1ROPSframe
6Bolt,1/2inch
Procedure
1.AligneachsideoftheROPSwiththemountingholes
oneachsideofthevehicleframeasshowninFigure4.
2.SecureeachsideoftheROPStoframewith3bolts
(1/2inch)andtightenthemto115N-m(85ft-lb).
Figure4
1.ROPS3.ROPScoverplate
2.Mountingbracket
3
ActivatingandCharging
theBattery
(TCmodelsonly)
Partsneededforthisprocedure:
A/RElectrolyte
Procedure
Ifthebatteryisnotlledwithelectrolyteoractivated,it
mustberemovedfromthevehicle,lledwithelectrolyteand
charged.Bulkelectrolytewith1.260specicgravitycanbe
purchasedfromalocalbatterysupplyoutlet.
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
DANGER
Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.
•Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.
•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
1.Removethebatterycoverfromthebatterycase
(Figure5).
Figure5
1.Batterycover
2.Removethebatteryfromthebatterycase.
3.Removethellercapsfromthebatteryandslowlyll
eachcelluntilelectrolyteisjustabovetheplates.
4.Replacethellercapsandconnecta3to4ampbattery
chargertothebatteryposts.Chargethebatteryata
rateof3to4amperesfor4to8hours.
13

WARNING
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
5.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts(Figure6).
Figure6
1.Battery
6.Removethellercaps.Slowlyaddelectrolytetoeach
celluntillevelisuptothellring.Installthellercaps.
Important:Donotoverllthebattery.Electrolyte
willoverowontootherpartsofthevehicleand
severecorrosionanddeteriorationwillresult.
7.Insertthebatteryintothebatterycasesothebattery
terminalsaretowardtheoutsideofthevehicle.
8.Installthepositivecable(red)tothepositive(+)
terminalandthenegativecable(black)tothenegative
(–)terminalofthebatteryandsecurethenwithbolts
andnuts.Slidetherubberbootoverthepositive
terminaltopreventapossibleshort-outfromoccurring.
WARNING
Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cable
9.Installthebatterycoveronthebatterycase.
4
CheckingFluidLevels
NoPartsRequired
Procedure
1.Checktheengineoillevelbeforeand
aftertheengineisrststarted,referto
CheckingtheEngineOilLevel(page19).
2.Checkthetransaxle/hydraulicuidlevel
beforetheengineisrststarted,referto
CheckingtheTransaxle/HydraulicFluidLevel(page22).
3.Checkthebrakeuidlevelbeforetheengineisrst
started,refertoCheckingtheBrakeFluid(page23).
14

ProductOverview
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AcceleratorPedal
Theacceleratorpedal(Figure7)givestheoperatortheability
tovarytheengineandgroundspeedofthevehicle,whenthe
transmissionisingear.Pressingthepedalincreasesengine
rpmandgroundspeed.Releasingthepedalwilldecrease
enginerpmandgroundspeedofthemachine.
Figure7
1.Acceleratorpedal3.Brakepedal
2.Clutchpedal
ClutchPedal
Theclutchpedal(Figure7)mustbefullypressedtodisengage
clutchwhenstartingtheengineorshiftingtransmissiongears.
Releasethepedalsmoothlywhenthetransmissionisingear
topreventunnecessarywearonthetransmissionandother
relatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverholdthe
vehiclestoppedonahillusingtheclutchpedal.Damage
totheclutchmayoccur.
BrakePedal
Thebrakepedal(Figure7)isusedtoapplyservicebrakes
tostoporslowvehicle.
CAUTION
Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin3.8cm
(1-1/2inches)ofthevehicleoorboard,thebrakes
mustbeadjustedorrepaired.
GearShiftLever
Fullypresstheclutchpedalandmovetheshiftlever(Figure8)
intothedesiredgearselection.Adiagramoftheshiftpattern
isindicatedbelow.
Figure8
Important:Donotshiftthetransaxletothereverseor
forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.
CAUTION
Downshiftingfromtoohighaspeedcancause
therearwheelstoskidresultinginlossofvehicle
controlaswellasclutchand/ortransmission
damage.Shiftsmoothlytoavoidgrindinggears.
DifferentialLock
Thedifferentiallockallowsrearaxletobelockedforincreased
traction.Thedifferentiallock(Figure9)maybeengaged
whenthevehicleisinmotion.Movetheleverforwardandto
therighttoengagethelock.
Note:Vehiclemotionplusaslightturnisrequiredtoengage
ordisengagedifferentiallock.
CAUTION
Turningwiththedifferentiallockoncanresult
inlossofvehiclecontrol.Donotoperatewith
differentiallockonwhenmakingsharpturnsorat
highspeeds.Refertousingthedifferentiallock.
15

Figure9
1.Gearshiftlever4.Hydraulicliftlock
2.Parkingbrake5.Differentiallock
3.Hydraulicbedlift6.High–lowrangeshifter
ParkingBrake
Whenevertheengineisshutoff,theparkingbrake(Figure9)
mustbeengagedtopreventaccidentalmovementofthe
vehicle.Toengagetheparkingbrake,pullbackonthelever.
Todisengage,pushtheleverforward.Releasetheparking
brakebeforemovingthevehicle.Ifyouparkthevehicleon
asteepgrade,applytheparking.Also,shiftthetransmission
into1stgearonauphillgradeorreverseonadownhillgrade.
Placechocksatthedownhillsideofthewheels.
HydraulicLift
Thehydraulicliftraisesandlowersbed.Moveitrearwardto
raisethebed,andforwardtolowerit(Figure9).
Important:Whenloweringthebed,holdtheleverin
theforwardpositionfor1or2secondsafterthebed
contactstheframetosecureitintheloweredposition.
Donotholdthehydraulicliftineithertheraiseorlower
position,formorethan5seconds,oncethecylinders
havereachedtheendoftheirtravel.
HydraulicLiftLock
Thehydraulicliftlocklockstheliftleversothehydraulic
cylindersdonotoperatewhenthevehicleisnotequipped
withabed(Figure9).ItalsolockstheliftleverintheOn
positionwhenusingthehydraulicsforattachments.
High–LowRangeShifter
Thehigh–lowrangeshifteraddsthreeadditionalspeedsfor
precisespeedcontrol(Figure9).
•Thevehiclemustbecompletelystoppedbeforeshifting
betweenHighandLowrange.
•Shiftonlyonlevelground.
•Pressclutchpedalfully.
•MovetheleverfullyforwardforHighandfullyrearward
forLow.
Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.
Lowisforlowspeeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,steep
grades,difcultterrain,heavyloads,slowspeedbuthigh
enginespeed(spraying).
Important:ThereisalocationbetweenHighandLow
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaneutralpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegearshiftleverisingear.
IgnitionSwitch
Usetheignitionswitch(Figure10)tostartandstopthe
engine.Ithasthreepositions:Off,On/Preheat,andStart.
RotatethekeyclockwisetotheStartpositiontoengagethe
startermotor.Releasethekeywhentheenginestarts.The
keywillmoveautomaticallytotheOnposition.Toshut
theengineoff,rotatethekeycounterclockwisetotheOff
position.
Figure10
1.Lightswitch8.Fuelgauge
2.Highow
hydraulicsswitch
(TCmodelsonly)
9.Ignitionswitch
3.Horn
(TCmodelsonly)
10.Powerpoint
4.Tachometer11.3rdhighlockoutswitch
5.Hourmeter12.Oilpressurewarninglight
6.Speedometer13.Glowplugindicator
7.Coolanttemperature
gaugeandlight
14.Chargeindicator
HourMeter
Indicatesthetotalhoursofmachineoperation.Thehour
meter(Figure10)startstofunctionwheneverthekeyswitch
isrotatedtotheOnpositionoriftheengineisrunning.
16

3rdHighLockoutSwitch
Movethe3rdhighlockoutswitch(Figure10)totheslow
positionandremovethekeytopreventtheuseofthirdgear
whenintheHighrange.Theenginewillshutoffiftheshift
leverismovedtothirdgearwheninHighrange.Thekeyis
removableineitherposition.
LightSwitch
Pushthelightswitch(Figure10)totoggletheheadlightson
oroff.
OilPressureWarningLight
Theoilpressurewarninglightglows(Figure10)iftheengine
oilpressuredropsbelowasafelevelwhiletheengineis
running.Ifthelightickersorremainson,stopthevehicle,
turnofftheengine,andchecktheoillevel.Iftheoillevelwas
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisrestarted,turntheengineoffimmediatelyand
contactyourlocalTorodistributorforassistance.
Checktheoperationofwarninglightsasfollows:
1.Applytheparkingbrake.
2.TurntheignitionkeytotheOn/Preheatposition,but
donotstarttheengine.Theoilpressurelightshould
glowred.Ifthelightdoesnotfunction,eitherabulb
isburnedoutorthereisamalfunctioninthesystem
whichmustberepaired.
Note:Ifenginewasjustturnedoff,itmaytake1to2
minutesforthelighttocomeon.
GlowPlugIndicator
Glowplugindicator(Figure10)willglowredwhentheglow
plugsareactivated.
Important:Theglowplugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnstothe
Startposition.
CoolantTemperatureGaugeandLight
Registersthecoolanttemperatureintheengine.Operates
onlywhentheignitionswitchisinOnposition(Figure10).
Theindicatorlightwillilluminateblinkingrediftheengine
overheats.
ChargeIndicator
Illuminateswhenbatteryisbeingdischarged.Iflight
illuminatesduringoperation,stopvehicle,turnoffengineand
checkforpossiblecauses,suchasalternatorbelt(Figure10).
Important:Ifalternatorbeltislooseorbroken,do
notoperatethevehicleuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.
Checktheoperationofwarninglightsasfollows:
•Applyparkingbrake.
•TurntheignitionkeytotheOn/Preheatposition,butdo
notstarttheengine.Thecoolanttemperature,charge
indicator,andoilpressurelightsshouldglow.Ifanylight
doesnotfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheOn/Preheat
position(Figure10).Redindicateslowfuellevelandblinking
redindicatesnearempty.
HighFlowHydraulicsSwitch(TC
modelsonly)
Turnontheswitchtoactivatethehighowhydraulics
(Figure10).
HornButton(TCmodelsonly)
Pressingthehornbuttonactivatesthehorn(Figure10).
Tachometer
Registersthespeedoftheengine(Figure10&Figure11).
WhitetriangleindicatesdesiredrpmforPTOoperation
(Figure11).
Figure11
1.Speedoftheengine2.3,300rpmfor540rpm
PTOoperation
Speedometer
Registersthegroundspeedofthevehicle(Figure10).The
speedometerisinmphbutcaneasilyconvertedtokm/h.
RefertoConvertingtheSpeedometer(page50).
PowerPoint
Usethepowerpoint(Figure10)topoweroptional12volt
electricalaccessories.
17

PassengerHandHold
Thepassengerhandholdislocatedonthedashboard
(Figure12).
Figure12
1.Passengerhandhold2.Storagecompartment
SeatAdjustingLever
Theseatscanbeadjustedforeandaftforoperatorcomfort
(Figure13).
Figure13
1.Seatadjustinglever
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Dimensions
OverallWidth160cm(63inches)
OverallLength
w/obed:326cm(128.25inches)
w/fullbed:331cm(130.38inches)
w/2/3bedinrearmountinglocation:
346cm(136.38inches)
BaseWeight(Dry)
Model07385—887kg(1,956lb)
Model07385TC—924kg(2,037lb)
Model07387—914kg(2,015lb)
Model07387TC—951kg(2,096lb)
RatedCapacity
(includes91kg(200lb)
operator,91kg(200lb)
passengerandloaded
attachment).
Model07385—1,471kg(3,244lb)
Model07385TC—1,435kg(3,163lb)
Model07387—1,445kg(3,185lb)
Model07387TC—1,408kg(3,104lb)
Maximum.Gross
VehicleWeight
2,359kg(5,200lb)
TowCapacityTongueweight:272kg(600lb)
Maximumtrailerweight:1,587kg
(3,500lb)
GroundClearance18cm(7inches)w/noload
WheelBase118cm(70inches)
WheelTread(center
linetocenterline)
Front:117cm(46inches)
Rear:121cm(47.7inches)
Height190.5cm(75inches)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
18

Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CAUTION
Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheswitch.Removeany
loadmaterialfromthebedorotherattachment
beforeworkingunderaraisedbed.Neverwork
underaraisedbedwithoutpositioningthesafety
supportonafullyextendedcylinderrod.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday.Ifithas
alreadybeenrun,allowtheoiltodrainbackdowntothe
sumpforatleast10minutesbeforechecking.Iftheoillevelis
atorbelowtheAddmarkonthedipstick,addoiltobringthe
oilleveltotheFullmark.Donotoverll.Iftheoillevelis
betweentheFullandAddmarks,noadditionaloilisrequired.
TheengineusesanyDetergentdieselengineoil(APIservice
CH-4orhigher).Chooseaviscosityaccordingtothetable
inFigure14.
Figure14
1.Positionthemachineonalevelsurface.
2.Removethedipstickandwipeitwithacleanrag.Insert
thedipstickintothetubeandmakesureitisseated
fully.Removedipstickandchecktheleveloftheoil.
3.Iftheoillevelislow,removethellercap(Figure15)
andaddenoughoiltoraisetheleveltotheFullmark
onthedipstick.
Figure15
1.Fillercap
4.Installthedipstickrmlyinplace.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatcanbeusedwithin180daystoensurefuel
freshness.
Fueltankcapacity:22l(5.85gallons).
Usesummergradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Useofwintergrade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristicswhichwilleasestartingandreduce
fuellterplugging.
Useofsummergradefuelabove-7°C(20°F)willcontribute
towardlongerfuelpumplifeandincreasedpowercompared
towintergradefuel.
Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepyourfaceawayfromthenozzleandgas
tankorconditioneropening.
•Keepfuelawayfromyoureyesandskin.
19

DANGER
Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.
•Beforeremovingthefueltankcap,makesure
thevehicleispositionedonalevelsurface.Open
fueltankcapslowly.
•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.
•Donotllthefueltankcompletelyfull.Addfuel
tothefueltankuntilthelevelis25mm(1inch)
belowthebottomofthellerneck.Thisempty
spaceinthetankallowsthefueltoexpand.
•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:
•Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
•Paintedsurfacesmaybedamagedbybiodieselblends.
•UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
•Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblends.
•Contactyourdistributorifyouwishformoreinformation
onbiodiesel.
1.Cleantheareaaroundthefueltankcap.
2.Removethefueltankcap(Figure16).
Figure16
1.Fueltankcap
3.Fillthetanktoaboutoneinchbelowthetopofthe
tank,(bottomofthellerneck),theninstallthecap.
Donotoverll.
4.Wipeupanyfuelthatmayhavespilledtopreventa
rehazard.
20