Toshiba TSL3000 User manual

STE85371-0
I/O cables MANUAL
Notice
• Make sure that this instruction manual is delivered to the
final user of Toshiba Machine's industrial robot.
• Before operating the industrial robot, read through and
completely understand this manual.
• After reading through this manual, keep it nearby for future
reference.
February, 2012
TOSHIBA MACHINE CO., LTD.
TOKYO, JAPAN

STE85371
Copyright 2001 by Toshiba Machine Co., Ltd.
All rights reserved.
No part of this document may be reproduced in any form without obtaining prior written
permission from Toshiba Machine Co., Ltd.
The information contained in this manual is subject to change without prior notice to
effect improvements.
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STE85371
Preface
This manual describes the I/O cables used for industrial robot controller TSL3000.
These I/O cables are optional. For use of the cables, see the Interface Manual.
!CAUTION
This manual does not include detailed descriptions on connecting
the robot, which are contained in the Installation & Transport
Manual and Interface Manual.
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STE85371
Cautions on Safety
This manual contains the important information on the robot and controller to prevent
injury to the operators and persons nearby, to prevent damage to assets and to assure
correct use.
Make sure that the following details (indications and symbols) are well understood
before reading this manual. Always observe the information that is noted.
[Explanation of indications]
Indication Meaning of indication
!DANGER
This means that "incorrect handling will lead to fatalities
or serious injuries."
!CAUTION
This means that "incorrect handling may lead to
personal injuries *1) or physical damage *2).
*1) Injuries refer to injuries, burns and electric shocks, etc., which do not require
hospitalization or long-term medical treatment.
*2) Physical damage refers to damages due to destruction of assets or resources.
[Explanation of symbols]
Symbol Meaning of symbol
This means that the action is prohibited (must not be done).
Details of the actions actually prohibited are indicated with
pictures or words in or near the symbol.
This means that the action is mandatory (must be done).
Details of the actions that must be done are indicated with
pictures or words in or near the symbol.
This means danger.
Details of the actual danger are indicated with pictures or words in
or near the symbol.
This means caution.
Details of the actual caution are indicated with pictures or words in
or near the symbol.
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STE85371
!CAUTION
To assure the safety work ranging from the robot installation to
operation, read through the Safety Manual before starting the
work.
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STE85371
[Maintenance and inspection]
To use the robot safely, strictly observe the following matters.
!DANGER
Mandatory
• Before starting the maintenance and inspection, be sure to
turn off the main power switch of the controller.
!CAUTION
Disassembly
prohibited
• The user must NEVER replace or modify parts other than
those described in the instruction manual. Otherwise, the
robot performance will deteriorate or faults will be caused.
Mandatory
• Always use the spare parts designated by Toshiba Machine
when replacing the parts.
• Service and inspect the robot on a regular basis. Otherwise,
the robot may malfunction or cause an accident as a result.
!CAUTION
To assure the safety work ranging from the robot installation to
operation, read through the Safety Manual before starting the
work.
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STE85371
Table of Contents
Page
1Input Cable for TSL3000 Controller ......................................................................... 8
1.1 Specifications ................................................................................................... 8
1.2 External View.................................................................................................... 9
1.3 Cable Connection Table................................................................................. 10
2Output Cable for the TSL3000 Controller............................................................... 12
2.1 Specifications ................................................................................................. 12
2.2 External View.................................................................................................. 13
2.3 Cable Connection Table................................................................................. 14
3TR48DIOC(N) Input Cable..................................................................................... 16
3.1 Specifications ................................................................................................. 16
3.2 External View.................................................................................................. 17
3.3 Cable Connection Table................................................................................. 18
4TR48DIOC Output Cable....................................................................................... 19
4.1 Specifications ................................................................................................. 19
4.2 External View.................................................................................................. 20
4.3 Cable Connection Table................................................................................. 21
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STE85371
1 Input Cable for TSL3000 Controller
1.1 Specifications
Type : 368M54θθ
↑
Symbol in the table below.
ΘTo designate the cable length (L), see the table below.
Symbol L (m) Symbol L (m)
01 3 06 12
02 5 07 15
03 6
04 8
05 10
ΘFor details and connection of the input signals, see the Interface Manual (STE
85364).
Cable specifications
Items Specifications
Nominal sectional area of conductor 0.2 mm2
Structure of conductor 7/0.18
No. of cable cores 40C
Insulator material Heat-proof vinyl chloride
Shield material Tin-plated annealed copper wire
Sheath material Heat-proof vinyl chloride
Conductor resistance (20°C) 119 Ω/km or less
Operating temperature –20°C ~ 75°C (See Note 1.)
Operating voltage AC 50 V, DC 60 V
Note 1: Heat-proof grade: 90°C
Note 2: This cable cannot be used for the sliding part or moving part which will
bend repeatedly.
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STE85371
1.2 External View
Ｌ
INPUT
３７－ｐｉｎ Ｄ－ＳＵＢ ｃｏｎｎｅｃｔｏｒ
ｃｏｎｎｅｃｔｏｒ ｎａｍｅ（ＩＮＰＵＴ）
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STE85371
1.3 Cable Connection Table
I/O type:Type-N
Signal name Connector pin Cable color
DI_1 1 Black
DI_2 20 White
DI_3 2 Red
DI_4 21 Green
DI_5 3 Yellow
DI_6 22 Brown
DI_7 4 Blue
DI_8 23 Gray
P24G 5 Orange
P24V 24 Purple
INCOM 6 Pink
STROBE 25 Light green
PRG_RST 7 Light blue
STEP_RST 26 Black/White
CYC_RST 8 Red/White
DO_RST 27 Green/White
ALM_RST 9 Yellow/White
RUN 28 Brown/White
EX_SVON 10 Blue/White
P24G 29 Gray/White
P24V 11 Orange/White
INCOM 30 Purple/White
STOP 12 Pink/White
CYCLE 31 Light green/White
LOW_SPD 13 Light blue/White
BREAK 32 White/Black
SVOFF 14 Red/Black
33 Green/Black
15 Yellow/Black
34 Brown/Black
P24G 16 Blue/Black
P24V 35 Gray/Black
INCOM 17 Orange/Black
EMS2B 36 Purple/Black
EMS1B 18 Pink/Black
EMS2C 37 Light green/Black
EMS1C 19 Light blue/Black
FG Case Shield
Ｔｙｐｅ Ｎ
For details, see the Interface Manual.
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STE85371
I/O type:Type-P
Signal name Connector pin Cable color
DI_1 1 Black
DI_2 20 White
DI_3 2 Red
DI_4 21 Green
DI_5 3 Yellow
DI_6 22 Brown
DI_7 4 Blue
DI_8 23 Gray
P24V 5 Orange
P24G 24 Purple
INCOM 6 Pink
STROBE 25 Light green
PRG_RST 7 Light blue
STEP_RST 26 Black/White
CYC_RST 8 Red/White
DO_RST 27 Green/White
ALM_RST 9 Yellow/White
RUN 28 Brown/White
EX_SVON 10 Blue/White
P24V 29 Gray/White
P24G 11 Orange/White
INCOM 30 Purple/White
STOP 12 Pink/White
CYCLE 31 Light green/White
LOW_SPD 13 Light blue/White
BREAK 32 White/Black
SVOFF 14 Red/Black
33 Green/Black
15 Yellow/Black
34 Brown/Black
P24V 16 Blue/Black
P24G 35 Gray/Black
INCOM 17 Orange/Black
EMS2B 36 Purple/Black
EMS1B 18 Pink/Black
EMS2C 37 Light green/Black
EMS1C 19 Light blue/Black
FG Case Shield
Ｔｙｐｅ Ｐ
For details, see the Interface Manual.
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STE85371
2 Output Cable for the TSL3000 Controller
2.1 Specifications
Type : 368M55θθ
↑
Symbol in the table below.
ΘTo designate the cable length (L), see the table below.
Symbol L (m) Symbol L (m)
01 3 06 12
02 5 07 15
03 6
04 8
05 10
ΘFor details and connection of the output signals, see the Interface Manual (STE
85364).
Cable specifications
Items Specifications
Nominal sectional area of conductor 0.2 mm2
Structure of conductor 7/0.18
No. of cable cores 25C
Insulator material Heat-proof vinyl chloride
Shield material Tin-plated annealed copper wire
Sheath material Heat-proof vinyl chloride
Conductor resistance (20°C) 119 Ω/km or less
Operating temperature –20°C ~ 75°C (See Note 4.)
Operating voltage AC 50 V, DC 60 V
Note 4: Heat-proof grade: 90°C
Note 5: This cable cannot be used for the sliding part or moving part which will
bend repeatedly.
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STE85371
2.2 External View
Ｌ
OUTPUT
２５－ｐｉｎ Ｄ－ＳＵＢ ｃｏｎｎｅｃｔｏｒ
ｃｏｎｎｅｃｔｏｒ ｎａｍｅ（ＯＵＴＰＵＴ）
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STE85371
2.3 Cable Connection Table
I/O type:Type-N
Signal name Connector pin Cable color
DO_1 1 Black
DO_2 14 White
DO_3 2 Red
DO_4 15 Green
DO_5 3 Yellow
DO_6 16 Brown
DO_7 4 Blue
DO_8 17 Gray
P24V 5 Orange
P24V 18 Purple
ACK 6 Pink
SV_RDY 19 Light green
EXTSIG 7 Light blue
SYS_RDY 20 Black/White
AUTORUN 8 Red/White
CYC_END 21 Green/White
LOW_ST 9 Yellow/White
BT_ALM 22 Brown/White
P24V 10 Blue/White
P24V 23 Gray/White
ALARM 11 Orange/White
SVST_A 24 Purple/White
SVST_B 12 Pink/White
EMSST_A 25 Light green/White
EMSST_B 13 Light blue/White
FG Case Shield
Ｔｙｐｅ Ｎ
For details, see the Interface Manual.
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STE85371
I/O type:Type-P
Signal name Connector pin Cable color
DO_1 1 Black
DO_2 14 White
DO_3 2 Red
DO_4 15 Green
DO_5 3 Yellow
DO_6 16 Brown
DO_7 4 Blue
DO_8 17 Gray
P24G 5 Orange
P24G 18 Purple
ACK 6 Pink
SV_RDY 19 Light green
EXTSIG 7 Light blue
SYS_RDY 20 Black/White
AUTORUN 8 Red/White
CYC_END 21 Green/White
LOW_ST 9 Yellow/White
BT_ALM 22 Brown/White
P24G 10 Blue/White
P24G 23 Gray/White
ALARM 11 Orange/White
SVST_A 24 Purple/White
SVST_B 12 Pink/White
EMSST_A 25 Light green/White
EMSST_B 13 Light blue/White
FG Case Shield
Ｔｙｐｅ Ｐ
For details, see the Interface Manual.
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STE85371
3 TR48DIOC(N) Input Cable
3.1 Specifications
Type : 368M54θθ
↑
Symbol in the table below.
ΘTo designate the cable length (L), see the table below.
Symbol L (m) Symbol L (m)
01 3 06 12
02 5 07 15
03 6
04 8
05 10
ΘThe TR48DIOC(N) input cable is the same as the input cable for the TSL3000
controller.
ΘFor details and connection of the input signals, see the Interface Manual (STE
85364).
Cable specifications
Items Specifications
Nominal sectional area of conductor 0.2 mm2
Structure of conductor 7/0.18
No. of cable cores 40C
Insulator material Heat-proof vinyl chloride
Shield material Tin-plated annealed copper wire
Sheath material Heat-proof vinyl chloride
Conductor resistance (20°C) 119 Ω/km or less
Operating temperature –20°C ~ 75°C (See Note 9.)
Operating voltage AC 50 V, DC 60 V
Note 9: Heat-proof grade: 90°C
Note 10: This cable cannot be used for the sliding part or moving part which will
bend repeatedly.
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STE85371
3.2 External View
Ｌ
INPUT
３７－ｐｉｎ Ｄ－ＳＵＢ ｃｏｎｎｅｃｔｏｒ
ｃｏｎｎｅｃｔｏｒ ｎａｍｅ（ＩＮＰＵＴ）
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STE85371
3.3 Cable Connection Table
The TR48DIOC(N) input cable is the same as the input cable.
I/O type:Type-N,Type-P
Signal name Connector pin Cable color
DI_101/DI_133 1 Black
DI_102/DI_134 20 White
DI_103/DI_135 2 Red
DI_104/DI_136 21 Green
DI_105/DI_137 3 Yellow
DI_106/DI_138 22 Brown
DI_107/DI_139 4 Blue
DI_108/DI_140 23 Gray
P24V 5 Orange
P24G 24 Purple
INCOM1 6 Pink
DI_109/DI_141 25 Light green
DI_110/DI_142 7 Light blue
DI_111/DI_143 26 Black/White
DI_112/DI_144 8 Red/White
DI_113/DI_145 27 Green/White
DI_114/DI_146 9 Yellow/White
DI_115/DI_147 28 Brown/White
DI_116/DI_148 10 Blue/White
P24V 29 Gray/White
P24G 11 Orange/White
INCOM2 30 Purple/White
DI_117/DI_149 12 Pink/White
DI_118/DI_150 31 Light green/White
DI_119/DI_151 13 Light blue/White
DI_120/DI_152 32 White/Black
DI_121/DI_153 14 Red/Black
DI_122/DI_154 33 Green/Black
DI_123/DI_155 15 Yellow/Black
DI_124/DI_156 34 Brown/Black
P24V 16 Blue/Black
P24G 35 Gray/Black
INCOM3 17 Orange/Black
DI_125/DI_157 36 Purple/Black
DI_126/DI_158 18 Pink/Black
DI_127/DI_159 37 Light green/Black
DI_128/DI_160 19 Light blue/Black
FG Case Shield
ηAs up to two (2) extension I/O units (TR48DIOC(N)) can be connected with the
TSL3000 controller, the cable signal names are station 0 and station 1.
For details, see the Interface Manual (STE 85364).
Ｔｙｐｅ Ｐ
Ｔｙｐｅ Ｎ
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STE85371
4 TR48DIOC Output Cable
4.1 Specifications
Type : 368M55θθ
↑
Symbol in the table below.
ΘTo designate the cable length (L), see the table below.
Symbol L (m) Symbol L (m)
01 3 06 12
02 5 07 15
03 6
04 8
05 10
ΘThe TR48DIOC(N) output cable is the same as the output cable for the
TSL3000 controller.
ΘFor details and connection of the output signals, see the Interface Manual (STE
85371).
Cable specifications
Items Specifications
Nominal sectional area of conductor 0.2 mm2
Structure of conductor 7/0.18
No. of cable cores 25C
Insulator material Heat-proof vinyl chloride
Shield material Tin-plated annealed copper wire
Sheath material Heat-proof vinyl chloride
Conductor resistance (20°C) 119 Ω/km or less
Operating temperature –20°C ~ 75°C (See Note 11.)
Operating voltage AC 50 V, DC 60 V
Note 11: Heat-proof grade: 90°C
Note 12: This cable cannot be used for the sliding part or moving part which will
bend repeatedly.
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STE85371
4.2 External View
Ｌ
OUTPUT
２５－ｐｉｎ Ｄ－ＳＵＢ ｃｏｎｎｅｃｔｏｒ
ｃｏｎｎｅｃｔｏｒ ｎａｍｅ（ＯＵＴＰＵＴ）
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