Toshiba TSL3000 User manual

STE85371-0
I/O cables MANUAL
Notice
• Make sure that this instruction manual is delivered to the
final user of Toshiba Machine's industrial robot.
• Before operating the industrial robot, read through and
completely understand this manual.
• After reading through this manual, keep it nearby for future
reference.
February, 2012
TOSHIBA MACHINE CO., LTD.
TOKYO, JAPAN

STE85371
Copyright 2001 by Toshiba Machine Co., Ltd.
All rights reserved.
No part of this document may be reproduced in any form without obtaining prior written
permission from Toshiba Machine Co., Ltd.
The information contained in this manual is subject to change without prior notice to
effect improvements.
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STE85371
Preface
This manual describes the I/O cables used for industrial robot controller TSL3000.
These I/O cables are optional. For use of the cables, see the Interface Manual.
!CAUTION
This manual does not include detailed descriptions on connecting
the robot, which are contained in the Installation & Transport
Manual and Interface Manual.
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Cautions on Safety
This manual contains the important information on the robot and controller to prevent
injury to the operators and persons nearby, to prevent damage to assets and to assure
correct use.
Make sure that the following details (indications and symbols) are well understood
before reading this manual. Always observe the information that is noted.
[Explanation of indications]
Indication Meaning of indication
!DANGER
This means that "incorrect handling will lead to fatalities
or serious injuries."
!CAUTION
This means that "incorrect handling may lead to
personal injuries *1) or physical damage *2).
*1) Injuries refer to injuries, burns and electric shocks, etc., which do not require
hospitalization or long-term medical treatment.
*2) Physical damage refers to damages due to destruction of assets or resources.
[Explanation of symbols]
Symbol Meaning of symbol
This means that the action is prohibited (must not be done).
Details of the actions actually prohibited are indicated with
pictures or words in or near the symbol.
This means that the action is mandatory (must be done).
Details of the actions that must be done are indicated with
pictures or words in or near the symbol.
This means danger.
Details of the actual danger are indicated with pictures or words in
or near the symbol.
This means caution.
Details of the actual caution are indicated with pictures or words in
or near the symbol.
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STE85371
!CAUTION
To assure the safety work ranging from the robot installation to
operation, read through the Safety Manual before starting the
work.
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[Maintenance and inspection]
To use the robot safely, strictly observe the following matters.
!DANGER
Mandatory
• Before starting the maintenance and inspection, be sure to
turn off the main power switch of the controller.
!CAUTION
Disassembly
prohibited
• The user must NEVER replace or modify parts other than
those described in the instruction manual. Otherwise, the
robot performance will deteriorate or faults will be caused.
Mandatory
• Always use the spare parts designated by Toshiba Machine
when replacing the parts.
• Service and inspect the robot on a regular basis. Otherwise,
the robot may malfunction or cause an accident as a result.
!CAUTION
To assure the safety work ranging from the robot installation to
operation, read through the Safety Manual before starting the
work.
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STE85371
Table of Contents
Page
1Input Cable for TSL3000 Controller ......................................................................... 8
1.1 Specifications ................................................................................................... 8
1.2 External View.................................................................................................... 9
1.3 Cable Connection Table................................................................................. 10
2Output Cable for the TSL3000 Controller............................................................... 12
2.1 Specifications ................................................................................................. 12
2.2 External View.................................................................................................. 13
2.3 Cable Connection Table................................................................................. 14
3TR48DIOC(N) Input Cable..................................................................................... 16
3.1 Specifications ................................................................................................. 16
3.2 External View.................................................................................................. 17
3.3 Cable Connection Table................................................................................. 18
4TR48DIOC Output Cable....................................................................................... 19
4.1 Specifications ................................................................................................. 19
4.2 External View.................................................................................................. 20
4.3 Cable Connection Table................................................................................. 21
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1 Input Cable for TSL3000 Controller
1.1 Specifications
Type : 368M54θθ
↑
Symbol in the table below.
ΘTo designate the cable length (L), see the table below.
Symbol L (m) Symbol L (m)
01 3 06 12
02 5 07 15
03 6
04 8
05 10
ΘFor details and connection of the input signals, see the Interface Manual (STE
85364).
Cable specifications
Items Specifications
Nominal sectional area of conductor 0.2 mm2
Structure of conductor 7/0.18
No. of cable cores 40C
Insulator material Heat-proof vinyl chloride
Shield material Tin-plated annealed copper wire
Sheath material Heat-proof vinyl chloride
Conductor resistance (20°C) 119 Ω/km or less
Operating temperature –20°C ~ 75°C (See Note 1.)
Operating voltage AC 50 V, DC 60 V
Note 1: Heat-proof grade: 90°C
Note 2: This cable cannot be used for the sliding part or moving part which will
bend repeatedly.
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1.2 External View
Ｌ
INPUT
３７－ｐｉｎ Ｄ－ＳＵＢ ｃｏｎｎｅｃｔｏｒ
ｃｏｎｎｅｃｔｏｒ ｎａｍｅ（ＩＮＰＵＴ）
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1.3 Cable Connection Table
I/O type:Type-N
Signal name Connector pin Cable color
DI_1 1 Black
DI_2 20 White
DI_3 2 Red
DI_4 21 Green
DI_5 3 Yellow
DI_6 22 Brown
DI_7 4 Blue
DI_8 23 Gray
P24G 5 Orange
P24V 24 Purple
INCOM 6 Pink
STROBE 25 Light green
PRG_RST 7 Light blue
STEP_RST 26 Black/White
CYC_RST 8 Red/White
DO_RST 27 Green/White
ALM_RST 9 Yellow/White
RUN 28 Brown/White
EX_SVON 10 Blue/White
P24G 29 Gray/White
P24V 11 Orange/White
INCOM 30 Purple/White
STOP 12 Pink/White
CYCLE 31 Light green/White
LOW_SPD 13 Light blue/White
BREAK 32 White/Black
SVOFF 14 Red/Black
33 Green/Black
15 Yellow/Black
34 Brown/Black
P24G 16 Blue/Black
P24V 35 Gray/Black
INCOM 17 Orange/Black
EMS2B 36 Purple/Black
EMS1B 18 Pink/Black
EMS2C 37 Light green/Black
EMS1C 19 Light blue/Black
FG Case Shield
Ｔｙｐｅ Ｎ
For details, see the Interface Manual.
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