Toshiba 65/5560 How to use

SERVICE HANDBOOK
PLAIN PAPER COPIER
65/5560
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Copyright TOSHIBA CORPORATION 1995
ALL RIGHTS RESERVED

65/5560 PRECAUTIONS 1MAY.1997 © TOSHIBA CORP.
GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND
THE SERVICE OF THE 6560
1. Transportation/Installation
•When transporting the copier, move it by the casters while lifting the stoppers.
The copier is quite heavy and weighs approximately 230 kg (507 lb); therefore, pay full attention
when handling it.
2. Installation
•Be sure to use a dedicated outlet with AC 115V/15A (220V, 230V, 240V/10A) or more for the
power source.
•The copier must be grounded for safety.
Never ground it to a gas pipe or a water pipe.
•Select a suitable place for installation.
Avoid excessive heat, high humidity, dust, vibration and direct sunlight.
Also provide proper ventilation as the copier emits a slight amount of ozone.
•To insure adequate working space for copying operations, keep a minimum clearance of 80 cm
(32") on the left, 80 cm (32") on the right and 10 cm (4") in the rear.
3. Service of Machines
•Basically, be sure to turn the main switch off and unplug the power cord during service.
•Be sure not to touch high temperature sections such as the exposure lamp, the fuser unit, the
damp heater and their periphery.
•Be sure not to touch high-voltages sections such as the chargers and the high-voltage transformer.
•Be sure not to touch rotating/operating sections such as gears, belts, pulleys,etc.
•When servicing the machines with the main switch turned on, be sure not to touch live sections
such as the lamp terminal etc.
•Use suitable measuring instruments and tools.

65/5560 PRECAUTIONSMAY.1997 © TOSHIBA CORP. 2
4. Main Service Parts for Safety
•The thermofuse,thermistor,fuse,breaker and door switches,thermostat etc. are particularly important
for safety.Be sure to handle/install them properly.
5. Notice Labels
•Be sure to check the rating plate and the notice labels such as "Unplug the power cord during
service" ,"Hot area" ,etc. to see if there is any dirt on their surface or if they are properly stuck to
the copier during servicing.
6. Disposition of Consumable Parts/Packing Materials
•Regarding the recovery and disposal of the copier, supplies, consumable parts and packing
materials, it is recommended to follow the relevant local regulations or rules.
7. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise
noted in this manual or other related documents. Be careful not to reassemble small parts such as
screws, washers, pins, E-rings, toothed washers in the wrong places.
8. Basically, the machine should not be operated with any parts removed or disassembled.
9. Precautions Against Static Electricity
•The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may be damaged due to static electricity.

65/5560 SPECIFICATIONS 1-1 MAY.1997 © TOSHIBA CORP
1. SPECIFICATIONS, ACCESSORIES AND OPTIONS
1.1 Specifications
1.2 Accessories
1.3 Options
1.4 System List
COSMOS
SkipOK Cancel
Texts from 1-1 to 1-5 in the 6560 Service Handbook
are the same as texts from 1-1 to 1-5 in the 6560
Service Manual
.
Do you refer to the
6560 Service Manual ?

65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-1
2. ADJUSTMENT
2.1 TOSHIBA Supplies List
COSMOS
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Text 2-1 in the 65/5560 Service Handbook is same as
text 20-2 in the
65/5560 Service Manual .
Do you refer to the
65/5560 Service Manual ?

65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-2
2.2 List of Adjustment Jigs Used
COSMOS
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Text 2-2 in the 65/5560 Service Handbook is same as
text 20-1in the
65/5560 Service Manual .
Do you refer to the
65/5560 Service Manual ?

65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-3
When either the CLEAR PAPER( )or CALL SERVICE( ) symbol appears,press the CLEAR/
STOP and "8"keys simuitaneously and the corresponding error code will be displayed.To clear the
error code,turn off the power.
Code Machine status
E1 Paper jam inside thr copier
E2 Paper jam near fuser unit
E3 Paper remaining inside the copier when the main switch is turned on
E4 The front cover is opened during copying
E5 Paper misfeed in LCF and manual feeding and paper jam in front of the aligning roller
E8 Paper misfeed (ADD)
E9 Paper misfeed (pedestal)
EC Paper misfeed (ADF)
ED Paper misfeed in ADF transport unit
EE Paper misfeed in ADF exit/reverse unit
C3 Abnormal serial transmission between main CPU and sub-CPU
C5 The optical system will not initialise;the optical system is locked
C7 Heat roller thermistor is open-circuited,
CB ADF feed motor locked
CC ADF transport motor locked
A0 Abnormal signal transmission in PFC interface
A1 Faulty charger wire cleaning operation
A2 ADD malfunction
A3 PFC (paper feed controller) malfunction
A4 Sorter malfunction
A5 Abnormal signal transmission between main CPU and IPC
A6 Abnormal signal transmission in sorter interface
A7 Abnormal signal transmission in ADF interface
A9 Blown exposure lamp or defective AES
2.3 Error Codes

65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-4
2.4 DIP Switch/Jumper/VR Functions
(1) Logic PC board
JP1
PWA-F-LGC-154/155
Jumper Name When shipped Remarks
JP1 UNT No jumper Jumper:Factory adjustment mode
(open) No jumper:Normal mode
Note: Replacement PC boards are supplied with the jumper
installed.
Be sure to cut it when replacing the PC boards.
(2) Paper feed control PC board
PWA-F-PFC-154/155
JP3
(TP-SG)
VR2
VR1
R61
R60
VR FUNCTION
VR2 For adjustment ofthe paper width guide position of the
stack guide unit.
Note: Adjustoment procedure
Plus terminal of the tester Minus COM terminal of the tester Adjustment value VR
Aroow side of R60 JP3(TP-SG) 0~0.1V VR2
PWA-F-PFD-152
(TP-SG) JP25
R39
VR2
R19
VR1
VR3
R40
(3) Paper feed drive PC board
VR Function
VR1 For adjustment of the PFP lower aligning value.
VR2 For adjustment of the PFP middle aligning value.
VR3 For adjustment of the PFP upper aligning value.
Note: Adjustment procedure
Plus teminal of the tester Minus COM terminal Adjustment value VR
of the tester
Arrow side of R19 JP25(TP-SG) 0~0.1V VR1
Arrow side of R39 JP25(TP-SG) 0~0.1V VR2
Arrow side of R40 JP25(TP-SG) 0~0.1V VR3
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65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-5
(4) ADF logic PC board
1 2 3 4 5
PWA-F-LGC-758
Note: The independent operation mode is performed as in the following procedure;set the DIP switch 1
to its ON position and turn on the power.Select the menu of the independent operation mode and
then open and close the jam release cover or the ADF cover.
↑
At power on Duning independent operation mode
ON OFF ON OFF
1 Independent Normal mode Feeding mode Drive system
operation check mode
mode
2 Original set Original set Duplex Single-sided
by switchback by direct feeding mode feeding mode
stopping
3 USA/Canada Europe Aging mode Multifeeding
version version without paper mode
4 E2PROM Normal mode Not used Not used
initialigation
5 Not used Normal mode 2 in 1 mode OFF
DIP switch

65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-6
2.5 Self-Diagnosis Modes
Mode Input Definition Cleaning Display after selection
Code method
All-LEDs-lit "01" All LEDs on the control panel are lit. C/S
Aging mode "02" Aging (ADF does not operate) "09" AGING 100% 0
Test mode "03" Motor test and input/output check "09" TEST MODE C 100% C
Test mode "04" Motor test and input/output check "09" TEST MODE C 100% C
Adjustment "05" Adjustment of items "09" TEST MODE A 100% A
mode
Forced ready "06" Forced entry of ready mode
mode
Aging mode "07" Aging (includes ADF) "09" AGING 100% 0
Setting mode "08" System switchover and setting of each "09" TEST MODE D 100% D
priority mode,PM counter,etc.
Note: To access the desired diagnostic mode,turn on the power switch while pressing the appropriate
keys.
<Procedure>
•All-LEDs-lit mode(01):
0 1 / PWR All LEDs light C/S Exit
•Aging mode(02 or 07):
0 2 / PWR Aging C/S Exit
( 0 7 ) PRINT
•Test mode(03 or 04)
For these test modes,refer to 2.5.1 and 2.5.2.
•Adjustment mode(05):
For this mode,refer to"2.5.3 Adjustment Mode".
•Forced ready mode(06):
PWR 0 6 Forced ready
Note:This mode is for checking the paper feeding operation only.
•Setting mode(08):
For this mode,refer to"2.5.4 Setting mode".
Note: C/S : Press the CLEAR/STOP key
PWR: Turn on the power switch
INT : Press the INTERRUPT key
E/S : Press the ENERGY SAVER key
0 9
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