Toshiba TOSVERT IPE001Z User manual

E6581580②
TOSVERT VF-AS1/PS1 series
EtherNet/IP™ option unit Instruction Manual
IPE001Z
3. All information contained in this manual are subject to change without notice.
Please confirm the latest information on our web site “www.inverter.co.jp”.
2. Read this manual before installing or operating the EtherNet/IP™ option unit. Keep
it in a safe place for reference.
1. Make sure that this instruction manual is delivered to the end user of
EtherNet/IP™ option unit.
NOTICE

E6581580
Safety precautions
On the inverter and in its instruction manual, important information is contained for preventing
injuries to users, damages to assets, and for proper use of the device.
Read the instruction manual attached to the inverter along with this instruction manual to
completely understand the safety precautions, the symbols and indications shown below. Please
adhere to the contents of these manuals at all times.
Explanation of markings
Marking Meaning of marking
Warning Indicates that errors in operation may lead to death or serious injury.
Caution
Indicates that errors in operation may lead to injury (*1) to people or that these errors may
cause damage to physical property. (*2)
(*1) Such things as injury, burns or shock that will not require hospitalization or long periods of
outpatient treatment.
(*2) Physical property damage refers to wide-ranging damage to assets and materials.
Meanings of symbols
Marking Meaning of marking
Indicates prohibition (Do not do it).
What is prohibited will be described in or near the symbol in either text or picture
form.
Indicates something mandatory (must be done).
What is mandatory will be described in or near the symbol in either text or picture form.
Indicates danger or warning.
What is dangerous, or what the warning should be applied to will be described in or
near the symbol in either text or picture form.
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E6581580
Limitation of use Safety precaution
Never use this unit with any device other than TOSVERT VF-AS1/PS1 series inverters. Doing so may
cause an accident.
Handling in general Warning
Never
Disassemble
Never disassemble, modify or repair the product.
Disassembling the product may cause electric shocks, fire or injuries.
For repairs, call your sales/repair agency.
Prohibited
Do not open the front cover on the inverter while the inverter power is on.
It may lead to electric shocks.
Do not remove this option from VF-AS1/PS1 while the power is on.
It may lead to electric shocks.
Do not put or insert foreign objects such as waste cable, bars or wires into the product.
It may lead to electric shocks or fire.
Do not splash water over the product, and do not wipe the body with a wet cloth.
It may lead to electric shocks or fire.
Mandatory
Turn off the power immediately in case of any abnormalities such as smoke, smell or
abnormal noise.
Neglect of these conditions may lead to fire.
For repairs, call your sales/repair agency.
Do not touch the sharp portions (such as leads of parts on the board, the corner of
board, or etc.) on this option.
It may lead to injuries.
Caution
Mandatory
This option is an electrostatic discharge sensitive device. Handle it, where the
environment is protected against electrostatic electricity.
Otherwise, permanent damage to device will result.
Transportation and installation Warning
Prohibited
Do not apply a dropping shock or other physical shocks.
Otherwise, damage or malfunction will result.
Do not install or operate the inverter if it is damaged or any part of it is missing.
Operating a defective inverter may lead to electric shocks or fire.
For repairs, call your sales/repair agency.
Do not put any flammable material near the product.
It may catch fire due to the product sparking in the case of a malfunction.
Mandatory
Use this product under the environmental conditions prescribed in the instruction
manual.
Usage it under any other conditions may result in malfunction.
An emergency stop device must be installed that fits with system specifications
(e.g. shut off input power then engage mechanical brake).
Operation cannot be stopped immediately by the inverter or this unit alone, thus risking
an accident or injuries.
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E6581580
Wiring
Caution
Mandatory
Electrical construction work must be done by a qualified expert.
Connection of input power by someone who does not have expert knowledge may
result in electric shocks or fire.
Turn off input power before wiring.
Wait at least 15 minutes and make sure that the charge lamp (on the inverter unit) is no
longer lit. Otherwise, it may lead to electric shocks.
Operations Warning
Prohibited
Do not pull on the cable and connector.
It may cause damage or malfunctions.
Mandatory
Use this option under the environment specified in the instruction manual.
Usage under the environment other than them may cause damages or malfunctions or
an accident.
Use an additional safety device with your inverter or system to prevent a serious
accident due to the unit malfunctions.
Usage without an additional safety device may cause an accident.
Caution
Mandatory
Set up “Communication error trip function (see below)” to stop the inverter when the
option unit is deactivated by an unusual event such as an operating error, power
outage, failure, etc.
- Network time-out (f850)
(See the VF-AS1/PS1 EtherNet/IP™ Communication Function Manual for details.)
Deactivated option unit may cause an accident, if the “Communication error trip
function” is not properly set up.
Make sure that the operation signals are STOP before resetting inverter’s fault. The
motor may suddenly start and that may result in injuries.
Disposal Caution
Mandatory
If you dispose off this unit, have it done by a specialist in industrial waste disposal*.
Improper disposal may result in explosion of capacitors or produce noxious gases,
resulting in injuries.
(*) Persons who specialize in the processing of waste and known as “Industrial Waste
Product Collectors and Transporters” or “Industrial Waste Disposal Persons.” If the
collection, transport and disposal of industrial waste is done by someone who is not
licensed for that job, it is a punishable violation of the law (Laws in regard to cleaning
and processing of waste materials).
Notes on operation Notes
Avoid installing in a place where ambient temperature or/and humidity change sharply.
Keep the transmission cable separate from the power cable of the inverter to prevent the
inverter from malfunctioning due to electromagnetic noise.
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E6581580
Preface
Thank you for purchasing the “EtherNet/IP™ option (IPE001Z)” for TOSVERT
VF-AS1/PS1 inverter. By installing this board into the VF-AS1/PS1, data
communication can be made with a host computer or other device via EtherNet/IP™
network.
Before using this unit, carefully read and understand the safety precautions, this
manual and the inverter instruction manual. This way you can utilize the excellent
performance of this unit. Besides this instruction manual, the “EtherNet/IP™ option
Function Manual” which includes the contents to install into EtherNet/IP™ network is
prepared. If it is required, please contact with our branch offices, sales offices or web
site “www.inverter.co.jp”.
(“EtherNet/IP™ option Function Manual”: E6581581)
After reading this instruction manual, please keep it handy for future reference.
EtherNet/IP™ is a trademark of ControlNet International, Ltd.
*IPE001Z is applicable for VF-AS1(software version V150 or later) and
VF-PS1(software version V650 or later).
- Part numbering
IPE 001 Z –0
Revision number
Cable length ( “Z” means “without cable” )
Model number of EtherNet/IP™ option
Symbol of Ethernet option
- Accessory check list
EtherNet/IP™ communication option is shipped together with the following accessories. On
opening the packing case, check to see if the following accessories are contained or not.
(1) EtherNet/IP™ option (IPE001Z)....... 1 board
(2) Instruction manual for the VF-AS1/PS1 EtherNet/IP™ option.....1 copy Manual
English: E6581580
(This manual)
(3) LED name label 1 sheet
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E6581580
Table of Contents
1. Overview ···································································································································6
2. Names and functions·················································································································6
2.1. Outline·······························································································································6
2.2. RJ45 connector pin layout·································································································7
2.3. Example of connection to an EtherNet/IP™······································································7
2.4. LED indicator·····················································································································8
3. Installing the IPE001Z···············································································································9
4. Parameters······························································································································10
4.1. Communication parameters····························································································10
4.2. f851: Communication Loss Action Setting (Network Disconnection)·····························12
5. Command & Setpoint selection (Local/Remote)······································································13
6. Specifications··························································································································15
7. Warranty··································································································································15
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E6581580
1. Overview
The EtherNet/IP™ interface (IPE001Z) allows the VF-AS1/PS1 inverter to be connected into the
EtherNet/IP™ network.
2. Names and functions
The drawing below shows names and functions of main parts.
2.1. Outline
Connector to the inverter
Label
MAC address
(Port R)
EtherNet/IP Connector
Shielded female RJ45
Earth Plate
Panel mounting tabs
EtherNet/IP LED indicator
(See 2.4)
(Port L)
EtherNet/IP Connector
Shielded female RJ45
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E6581580
2.2. RJ45 connector pin layout.2. RJ45 connector pin layout
The EtherNet/IP™ card is equipped with two shielded RJ45 connectors. The shielding
is connected to the drive ground.
Use an STP (shielded twisted pair) Ethernet cable
The transmission speed is detected automatically by the card (10 Mbps or 100 Mbps).
The card can operate in half duplex or full duplex mode, whether connected to a hub or
a switch and regardless of the transmission speed (10 Mbps or 100 Mbps).
Pin Signal
1 TD+
2 TD-
3 RD+
4
5
6 RD-
7
8
* Fix a cable so that a communication connector may be not taken the weight of wire.
2.3. Example of connection to an EtherNet/IP™
Daisy chain and/or star topology
Notes
Provide strain relief so that the communication connector does not take the weight
of the cable.
Please connect this option to only the Modbus TCP communication line.
This option does not work when connected to the other communication lines.
For example, the RJ45 connector on the front of AS1/PS1 operation panel is for
RS485 communication. Do not connect the Modbus TCP communication line to the
RJ45 connector
8………………1
Port L
8………………1
Port R
Ethernet switch
PLC
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E6581580
2.4. LED indicator.4. LED indicator
The LED shows the present status of the network and error.
Port R
Port L
Link
NS
MS
LED Color/ state Description
OFF No Link
Flashing Green/Yellow Power Up testing
Green ON Link at 100 Mbps
Yellow ON Link at 10 Mbps
Green BLINK Activity at 100 Mbps
2.1
“Port R”
Yellow BLINK Activity at 10 Mbps
OFF No Link
Flashing Green/Yellow Power Up testing
Green ON Link at 100 Mbps
Yellow ON Link at 10 Mbps
Green BLINK Activity at 100 Mbps
2.2
“Port L”
Yellow BLINK Activity at 10 Mbps
OFF Physical connections unplugged - No IP address obtained
Flashing Green/Red Power Up testing
Green ON At least one port is connected and an IP address has been obtained
Green flashing 3 times All ports are unplugged, but the card has an IP address.
Green flashing 4 times Error: Duplicated IP address (*1)
2.3
“Link”
Green flashing 5 times The card is performing a BOOTP or DHCP sequence
OFF The device does not have an IP address or powered off.
Flashing Green/Red Power up testing.
Green ON The device has at least one established connection (even to the Message Router.)
Green flashing The device has not established connections, but has obtained an IP address.
Red flashing One or more of the connections in which this device is the target has timed out. This shall be left only if all time out connections are reestablished or if the device is
reset.
2.4
“NS”
Red ON The device has detected that its IP address is already in use (*1).
OFF No power is supplied to the device.
Flashing Green/Red Power Up testing.
Green ON The device is operating correctly.
Green flashing The device has not been configured.
Red flashing The device has detected a communication error (err8).
2.5
"MS”
Red ON The device has detected an option unit error (e-23) (*1).
(*1) In case of duplicate IP Address, the LED2.3.is green flashing 4times, LED2.4 and 2.5 are solid red.
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E6581580
3. Installing the IPE001Z
Install the EtherNet/IP™ option to VF-AS1/PS1 as follows.
*When this option is used together with the IO card option, attach this option to the front panel
side.
Mandatory
Turn off the input power of VF-AS1/PS1 and wait for at least 15 minutes and then
check that the CHARGE lamp on VF-AS1/PS1 is no longer lit.
(1) Turn off input power of VF-AS1/PS1 and wait for at least 15 minutes and then check
that the CHARGE lamp on VF-AS1/PS1 is no longer lit.
(2) Securing the option to the inverter
a) Insert a flat-blade screwdriver in each of the two holes at the upper part of the front
panel, release the panel mounting tab by pushing the screwdriver down and remove
the front panel cover.
b) Install the option in the inverter by fitting the tabs on the lower side the option into the
slots at the lower part of the inverter front panel.*1
c) Make sure the option is securely attached to the inverter. Then check whether the
plastic bosses on the inverter case have fitted in the holes at the upper and lower
parts of the option.
d) Insert the tabs at the lower part of the front cover into the slots at the lower part of the
inverter to attach the front cover to the inverter.*1
e) Stuck the enclosed "LED name label" in the option LED display part of a front cover.
b)
c)
e)
d)
LED name label
*When installing this option to below capacities,
remove the Add-on type option case.
VF-AS1: 200V 55, 75kW
400V 90 - 500kW
Connecter pin
Connecter pin
Port R
Port L
Link
NS
MS
VF-PS1: 200V 55KW - 90KW
400V 90 KW - 630KW
a)
*1: Do not bend the connect pins
when you install the option card or front panel.
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