Toshiba TOSVERT VF-AS1 Series User manual

E6581476②
TOSVERT VF-AS1/PS1
Option Instruction Manual
CCL001Z1
NOTICE
1. Make sure that this instruction manual is delivered to the end user of the CC-Link option
for the VF-AS1/PS1.
2. Read this manual before installing or operating the CC-Link option unit, and store it in a
safe place for reference.
3. All information contained in this manual is subject to change without notice. Please
confirm the latest information on our web site "www.inverter.co.jp".

E6581476②
－ １ －
Safety precautions
On the inverter and in its instruction manual, important information is contained for
preventing injuries to users and damages to assets and for proper use of the device.
Read the instruction manual attached to the inverter along with this instruction manual for
completely understand the safety precautions, the symbols and indications shown below.
Please adhere to the contents of these manuals at all times.
Explanation of markings
Marking Meaning of marking
Danger Indicates that errors in operation may lead to death or serious injury.
Warning
Indicates that errors in operation may lead to injury (*1) to people or that these errors
may cause damage to physical property. (*2)
(*1) Such things as injury, burns or shock that will not require hospitalization or long periods of
outpatient treatment.
(*2) Physical property damage refers to wide-ranging damage to assets and materials.
Meanings of symbols
Marking Meaning of marking
Indicates prohibition (Do not do it).
What is prohibited will be described in or near the symbol in either text or picture
form.
Indicates something mandatory (must be done).
What is mandatory will be described in or near the symbol in either text or picture form.
Indicates danger.
What is dangerous will be described in or near the symbol in either text or picture form.
Indicates warning.
What the warning should be applied to will be described in or near the symbol in
either text or picture form.

E6581476②
－ ２ －
■Handling in general
Danger
Disassembly
prohibited
▼ Never disassemble, modify or repair the product.
Disassembling the product may cause electric shocks, fire or injuries.
For repairs, call your sales/repair agency.
Prohibited
▼ Do not attach this option to any inverter other than the VF-AS1/PS1.
It may lead to electric shocks or fire.
▼ When the inverter is energized, never detach the this option from the VF-AS1/PS1.
It may lead to electric shocks.
▼ Do not place or insert any kind of object into this option.
(electrical wire cuttings, rods, wires)
It may lead to electric shocks or fire.
▼ Do not splash water over the product, and do not wipe the body with a wet cloth.
It may lead to electric shocks or fire.
Mandatory
▼ Turn off input power before wiring and setting switches.
▼ Turn off the power immediately in case of any abnormalities such as smoke, smell or
abnormal noise.
Neglect of these conditions may lead to fire.
For repairs, call your sales/repair agency.
■ Transportation and installation
Danger
Prohibited
▼ Do not install or operate the inverter if it is damaged or any part of it is missing.
Operating a defective inverter may lead to electric shocks or fire.
For repairs, call your sales/repair agency.
▼ Do not put any flammable material near the product.
It may catch fire due to the product sparking in the case of a malfunction.
▼ Do not install in any location where the inverter may comes into contact with water or
other fluids.
It may lead to electric shocks or fire.
▼ When installing this option, be careful not to touch the leads from parts on the reverse
side of its circuit board.
It may lead to injury.
Mandatory
▼ Operate under the environmental conditions prescribed in the instruction manual.
Operations under any other conditions may lead to malfunction.

E6581476②
－ ３ －
■ Wiring
Danger
Mandatory
▼ Turn off input power before installing and wiring this option.
Wait at least 15 minutes and check to make sure that the charge lamp (VF-AS1/PS1) is
no longer lit.
▼ Tighten the screws on the terminal block to the specified torque (Refer to Section 3.2).
If the screws are not tightened to the specified torque, it may lead to fire.
▼ Electrical construction work must be done by a qualified expert.
Installation or connection of input power by someone who does not have that expert
knowledge may lead to fire or electric shocks.
■ Operations
Danger
Prohibited
▼ Do not touch switches when the hands are wet and do not try to clean the inverter
with a wet cloth.
It may lead to electric shocks.
▼ Do not pull on any cable itself.
It may lead to damage or malfunction.
■ Disposal
Warning
Mandatory
▼ If you dispose off this unit, have it done by a specialist in industrial waste disposal*.
Improper disposal may result in explosion of capacitors or produce noxious gases,
resulting in injury.
(*) Persons who specialize in the processing of waste and known as “Industrial Waste
Product Collectors and Transporters” or “Industrial Waste Disposal Persons.” If the
collection, transport and disposal of industrial waste is done by someone who is not
licensed for that job, it is a punishable violation of the law (Laws in regard to cleaning
and processing of waste materials).
Notes on use
Notes
▼ Avoid installing in a place where ambient temperature or/and humidity change sharply.
▼ Keep the communication cable separate and from the power cable of the inverter to
prevent the inverter from malfunctioning due to electromagnetic noise.
▼Please make grounding of a network SLD terminal different from grounding an inverter
and a motor. It becomes the cause of the malfunction by the noise.
▼ Insert a magnetic contactor or similar device between the inverter and the power
supply to ensure that power is turned off if an emergency stop command is entered
through the externally.

E6581476②
－ ４ －
Preface
Thank you for purchasing a “CC-Link Option (CCL001Z1)” for TOSVERT VF-AS1/PS1
inverter.
This option can connect with open field network CC-Link and data communications with the
CC-Link master through installing this option in the VF-AS1/PS1 and using it. Besides this
instruction manual, the "CC-Link option Function Manual" is required to develop software
communicating with VF-AS1/PS1. In such a case, please get in touch with our branch offices
or sales offices. ("CC-Link option Function Manual": E6581477).
This manual is also aimed at the operator using "VF-AS1/PS1 CC-Link option", so please
use it for future maintenance and inspection.
■ Explanation of model number of CC-Link option
■ Accessory check list
CC-Link option is shipped together with the following items in the package. Contact your
sales agency if any of these is missing.
(1) VF-AS1/PS1 CC-Link option (CCL001Z1)....... 1 board
(Terminal connector : MCVW1,5/5-STF-3.5)
: PHOENIX CONTACT.....1 piece
(2) Instruction manual for the VF-AS1/PS1 CC-Link option
......1 copy
English: E6581476
(This manual)
(3) LED name label ....1 sheet
Manual
-
CCL 001 Z 1
Model number of CC-Link
Symbol of CC-Link
0
Revision number
Model change number
Cable length ("Z" means 'without cable')

E6581476②
－ ５ －
－ Table of contents －
1. Overview················································································································································· ６
2. Name of functions of main parts ············································································································ ６
2.1. Exterior features···························································································································· ６
2.2. Set the station No. and baud rate ································································································· ７
2.3. About indicator of LED ·················································································································· ７
2.4. CC-Link connector ························································································································ ８
3. Installing the CCL001Z1························································································································· ９
3.1. Case of installing two options ··································································································· １１
3.2. Connection of CC-Link cable ···································································································· １１
3.3. About a terminal resist change switch(SW6) ············································································ １１
3.4. Wiring / Connection with the CC-Link master ··········································································· １２
4. Functions ············································································································································ １３
4.1. Initial setting ······························································································································ １３
4.2. Basic functions ·························································································································· １４
5. Unusual diagnosis ······························································································································ １５
5.1. Option error ······························································································································· １５
5.2. Disconnection error of network cable ······················································································· １５
6. List of CC-Link data···························································································································· １６
6.1. RX(Monitor), RY(Instruction)····································································································· １６
6.2. RWr, RWw resister···················································································································· １７
6.3. Monitor code ····························································································································· １７
6.4. Instruction Codes ······················································································································ １９
6.5. Reply Code ······························································································································· ２０
7. CC-Link local/Remote Operation ······································································································· ２０
8. Specifications ····································································································································· ２１
9. Warranty ············································································································································· ２１

E6581476②
－ ６ －
1.Overview
This option allows the VF-AS1/PS1 inverter to be connected into a CC-Link network.
CC-Link supports a maximum of 42 nodes, allowing for the Master unit and this option is
based on CC-Link Ver.1.10.
The CCL001Z1 is able to operate RUN/STOP, monitor the status of the inverter, set the
inverter's parameter and etc. by the CC-Link master through installing the VF-AS1/PS1.
And it can use various applications.
2.Name of functions of main parts
Here are the name and functions of the exterior components of the CCL001Z1 unit.
2.1. Exterior features
Earth Plate
CC-Link Connector (TB1)
Station Number (SW2, 3)
Baud Rate
Selector(SW1)
CC-Link LED indicator
Connector to the inverter
Panel mounting tabs
Terminal register (SW6)
Upper : 110 ohm
Middle : Nothing
Under : 130 ohm

E6581476②
－ ７ －
2.2. Set the station No. and baud rate
For the setting station number or communication speed to take effect, power needs to be
turned off and then turned back on.
x10 (SW2) x1 (SW3) BAUD RATE (SW1)
• Set the Station No.
The station number is able to set between 1 and 64.
The switch x10 is set up the ten's place and x1 is set up the ones.
Set the arrow (↑) of the corresponding switch to the required numeral.
• Set the baud rate. (For details, refer to the CC-Link master unit manual.)
Setting Switch 0 1 2 3 4
Transmission Speed 156kbps 625kbps 2.5Mbps 5Mbps 10Mbps
*It causes an error when the switches are not set correct position (ex. set position
between 0 and 1 switch label), or set over 5.
2.3. About indicator of LED
The LED shows the present status of the network and error.
Power Light on during transmission period.
L.RUN Light on during communication.
SD Light on during send the data of CC-Link.
RD Light on during receive the data of
CC-Link
C
C
I
L
i
n
k
L.ERR Light on during communication error
■Layout of LED
2.2
2.3
2.4
2.5
2.1
POWER
L.RUN
SD
RD
L.ERR
Rotary switches for the
setting up a station No.
Rotary switch for the
setting up a baud rate

E6581476②
－ ８ －
Behavior of LED
State of LED
L.RUN SD RD L.ERR Cause
    Normal communication is made but CRC error has occurred
due to noise.
    Normal communication
    Hardware fault
    Hardware fault
    Can not answer due to CRC error of receive data.
    Data sent to the host station does not reach destination.
    Hardware fault
    Hardware fault (It is an unstable state by disconnection, etc.)
    Polling response is made but refresh receive is error in CRC.
    Hardware fault
    Hardware fault
    Hardware fault
    Data sent to the host station is error in CRC.
    There is no data sent to the host station, or data sent to the
host station cannot be received to noise.
    Hardware fault
    Cannot receive data due to break in the cable, etc.
  or   Invalid baud rate or station number setting
    Baud rate or station number was changed during operation.
    WDT error occurrence (hardware fault), power off, etc.
：On ：Off ：Flicker
2.4. CC-Link connector
Below figure is the terminal to connect the CC-Link cable. Connection is screw
connection. The terminal is a plug-type and the signal of each terminal is as follows.
Symbol Signal contents
FG Frame ground
SLD Shield
DG Signal ground
DB Communication data –
DA Communication data +

E6581476②
－ ９ －
3.Installing the CCL001Z1
Mandatory
Turn off input power of VF-
A
S1/PS1 and wait for at least 15 minutes and then check
that the CHARGE lamp on VF-AS1/PS1 is no longer lit.
Install the CC-Link option to VF-AS1/PS1 as follows.
*1 When this option is used together with the I/O card option, attach this option to the front panel
side.
(1) Check that all the power supplies to an inverter are turned off.
(2) Securing the option to the inverter
(A) For VFAS1/VFPS1 200V 45kW or less, 400V 75kW or less
a) Insert a flat-blade screwdriver in each of the two holes at the upper part of the front
panel, release the panel mounting tab by pushing the screwdriver down and
remove the front panel cover.
b) Install the option in the inverter by fitting the tabs on the lower side the option into
the slots at the lower part of the inverter front panel.*2
c) Make sure the option is securely attached to the inverter. Then check whether the
plastic bosses on the inverter case have fitted in the holes at the upper and lower
parts of the option.
d) Insert the tabs at the lower part of the front cover into the slots at the lower part of
the inverter to attach the front cover to the inverter.*2
e) Stuck the enclosed "LED name label" in the option LED display part of a front
cover.
b)
c)
a-1)
d)
POWER
L.RUN
SD
RD
L.ERR
LED name label
*2 Do not bend the connector pins when
you install the option card and panel.
Connecter pins
Connecter
p
ins
e)
a-2)
a-3)