Toshiba RSAP Service manual

TOSHIBA International Corp
REMOTE STATUS ALARM PANEL
RSAP
INSTALLATION/INSTRUCTION MANUAL

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Table of Contents
Physical Characteristics…………………………………………….… 3
Installation Instructions……………………………………………….. 3
Operating Instructions…………………………………………………. 4
Remote Monitor Closed (Figure 1.0)………………………………… 5
Remote Monitor Closed Hardwire (Figure 1.1)…………………….. 6
Terminal Block Description (Figure 2.0)……………………………. 7
Terminal Block Description (Figure 2.1)…………………………..…8
Remote Monitor Open (Figure 3.0)…………………………………... 9
Remote Monitor Open Hardwired (Figure 3.1)………………….... 10
Remote Monitor Conduit Access (Figure 4.0)……………………. 11
Figure G8000…………………………………………………………… 12
Figure 4200FA 15-50Kva...…………………………………………… 13
Figure 4200FA 80kVA…….…………………………………………....14

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Physical Characteristics
Weight: 10lbs
Height: 8 inches
Width: 8 inches
Depth: 4.8 inches
Installation
1. Locate the area where the Remote Status Alarm Panel (RSAP) will be installed.
The monitor should be within 1000 feet from the UPS.
2. Mount the monitor to the wall using the four pre-drilled holes in the back. Use
appropriate hardware for the installation.
3. Wiring requirements are: 7 twisted pair 16 AWG cable run in metal conduit.
Preferred use of Belden Catalog No. 1485 (8 twisted pair) or equivalent. All
electrical and mechanical connections to be made per local and /or national
electric codes.
4. Connect the conduit to the RSAP by punching the appropriately sized hole in a
convenient location.
5. Referring to Figure 2.0, 3.0 and the corresponding UPS wiring diagram, connect
the seven (7) pairs of twisted wire from the RSAP to the customer accessible
alarm contact terminal bar in the UPS module. (Refer to UPS manual for location)
6. Referring to Figure 3.0, install (6) AA batteries. Batteries will provide about
eight (8) hours of run time in the event of an AC power failure. Replace these
batteries yearly for optimum performance.
7. Referring to Figure 1.0, connect the power supply adapter into the corresponding
jack located on the bottom left-hand side of the RSAP enclosure. Plug the power
supply into a convenient 120V/60Hz wall receptacle. Failure to connect to a
suitable wall outlet will drain the RSAP’s internal batteries and/or result in
damage to the monitor. (If supplied with the hardwire version, please refer to
Figure 3.1 for AC input terminal block layout. Connect L1, Neutral, and Ground
with minimum of 18AWG wire.)
*The RSAP must be installed by a qualified electrician. Installation to be inspected by an
Authorized TIC trained Service Engineer at the time of startup.

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Operating Instructions
ALARM SILENCE pushbutton is used to silence the alarm.
MONITOR RESET pushbutton is used to reset the RSAP UPS FAULT alarm. The monitor will
alarm again if the alarm condition is still present following the RESET.
Monitor TEST pushbutton is used to check the operation of all LED’s and the audible alarm. All
LED’s that are illuminated will go off and all lights that are off will illuminate. Horn will also
sound.
INTERNAL MONITOR BATTERY TEST button is used to test the condition of the monitor’s
battery pack. If the yellow LED does not illuminate, replace the batteries.
Reset the RSAP as follows:
1. On the UPS, note the alarm and its fault code. If applicable, contact 24 hour UPS field
service at [phone].
2. If no alarm code is present, press the monitor reset button.
3. If the monitor’s audible alarm sounds again repeat steps 1 and 2.
4. Contact TIC service if the alarm cannot be reset after a few attempts.
Refer to Figure 1.0 for location of the LED’s and pushbuttons described below:
1. Rectifier / Charger LED. This green LED is illuminated as long as the UPS inverter is
operating.
2. Battery LED. This yellow LED is illuminated as long as the UPS is in the battery backup
mode. The audible alarm will beep intermittently.
3. Inverter On LED. The green LED is illuminated as long as the UPS inverter is operating.
4. Output LED. This green LED is illuminated as long as there is power to the critical load.
(Either by the Inverter or Bypass)
5. Load On Bypass LED. This yellow LED is illuminated as long as the critical load is
powered by the Bypass.
6. AC Input LED. This green LED is illuminated as long as there is AC power supplied to
the system.
7. UPS Fault. This red LED is illuminated and the audible alarm sounds when a UPS fault
has occurred. The RSAP must be reset after the alarm is cleared.
8. Overload LED. This red LED is illuminated when a UPS overload has occurred. The
audible alarm will also sound.
9. Input Failure LED. This red LED is illuminated when an input power failure condition is
present. The audible alarm will also sound.
10. Battery Low Voltage. This red LED is illuminated as soon as the DC bus voltage
approaches its cutoff voltage. The audible will also sound.
11. Alarm Silence LED. This red LED will illuminate when the ALARM SILENCE
pushbutton has been pressed and alarm condition is still present. If alarm condition clears,
the ALARM SILENCE LED will automatically reset.
12. Internal Monitor Battery OK LED. This yellow LED will illuminate when its
corresponding push button is pressed and the batteries are OK. IF this light is dim or does
not light, replace all internal batteries.

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BYPASS
INPUT
OUTPUT
UPS FAULT
OVERLOAD
INPUT FAILURE
BATTERY LOW VOLTAGE
ALARM SILIENCE
INTERNAL MONITOR BATTERY OK
MONITOR RESET MONITOR TEST
ALARM SILENCE
INTERNAL MONITOR BATTERY TEST
INPUT
BATTERY
LEGEND GREEN-NORMAL STATE AMBER-ABNORMAL STATE RED-FAILURE STATE
1. RECTIFIER ON (GREEN LED)
11. ALARM SILENCE (RED LED)
2. BATTERIES ON (YELLOW LED)
3. INVERTER ON (GREEN LED)
4. OUTPUT TO CRITICAL LOAD (GREEN LED)
5. LOAD ON BYPASS (YELLOW LED)
12. INTERNAL MONITOR BATTERY OK (YELLOW
LED)
10. BATTERY LOW VOLTAGE (RED LED)
9. INPUT FAILURE (RED LED)
8. OVERLOAD (RED LED)
7. UPS FAULT (RED LED)
6. AC INPUT ON (GREEN LED)
AUDIBLE ALARM
MONITOR RESET PUSHBUTTON MONITOR TEST PUSHBUTTON
ALARM SILENCE PUSHBUTTON
INTERNAL MONITOR BATTERY TEST PUSHBUTTON
FIGURE 1.1
(INTERNAL POWER SUPPLY / HARDWIRE OPTION)

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8
1 AC Input L1 (option)
2 AC Input L2 (option)
5 BYPASS
6 BYPASS COMMON
7 INVERTER
8 INVERTER COMMON
9 ON BATTERIES
10 ON BATTERY COMMON
11 RECTIFIER
12 RECTIFIER COMMON
13 UPS FAILURE
14 UPS COMMON
15 LOW BATTERY
16 LOW BATTERY COMMON
17 OVERLOAD
18 OVERLOAD COMMON
TERMINAL BLOCK DESCRIPTION
(LOCATED INSIDE BOX)
FIGURE 2.1
(INTERNAL POWER SUPPLY / HARDWIRE OPTION)
TB 1
3 BYPASS
4 BYPASS

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TOSHIBA
INTERNATIONAL CORPORATION
Houston Texas, USA
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF
TOSHIBA INTERNATIONAL CORPORTION AND SHALL NOT
BE REPRODUCED, USED, OR DISCLOSED TO OTHERS
UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
TITLE DRAWING NO. REV.
NOTES
A B C D E F G H I J
1 2 3 4 5 6 7 8 9
10
1 2 3 4 5 6 7 8 9
10
1) This drawing is for illustration purposes only and is subject to change without notice. TIC is not responsible for any errors or omissions. DATE 04/06/06
Drawn by
JE RSAP
REMOTE ALARM STATUS PANEL
4200FA 80kVA
RSAP-TIC-4200FA-80 1.0
15 14 13
12 11
10
9
8
7
6 5
4 3
OUTPUT OVERLOAD COMMON
LOW BATTERY COMMON
UPS FAILURE COMMON
RECTIFIER ON COMMON
ON BATTERIES COMMON
LOAD ON INVERTER COMMON
LOAD ON BYPASS
16 COMMON
2
12
1
3 5
11
16 AWG TWISTED PAIR RECOMMENDED
COMMON JUMPER TOGETHER
COMMON
INVERTER SUPPLY
BYPASS
BATTERY DISCHARGE
FAULT
LOW BATTERY
TB2
UPS 4200FA
80kVA