Town & Country Fireplaces TC36.NG01 User manual

070205-8 TC36.NG01 5056.427.1
CHALET BURNER KIT
TC36.NG01
PACKAGE CONTENTS:
• BURNER ASSEMBLY PART#TC36.9787
• LOG GRATE PART#TC36.9181
• 6 PCS LOG SET PART#5098.7461
• EMBER MATERIAL PART#5096.981.B
• HARDWARE PACKAGE PART#TC36.NGHDWR
These instructions are supplementary to the Installation and Operating
Instructions supplied with the replace and should be kept together. Refer
to the Installation and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
IMPORTANT: THESE INSTRUCTIONS
ARE TO REMAIN WITH THE
APPLIANCE INSTRUCTIONS

2 TC36.NG01 080205-8
CONTROL BOX RELOCATION
The gas control system is housed in a control box remote
of the replace. Flexible conduits attach the control box to
the replace and house all the the plumbing and wiring to
the burner.
The control box is shipped inside the rebox and needs to be
installed. Although the control box may be install on the right
or left side, the replace is assembled at the factory to accept
the control box from the right hand side. (Fig. # 1)
If installing on the left hand side, the casing and rebox inlet
covers must rst be removed and reinstalled on the opposite
side of the unit. The manifold will also need to be repositioned
once the burner is installed. This is done by removing two
retaining screws, turning the manifold over and re-attaching.
See Fig. #3.
DEFAULT INSTALLATION
1) Insert the inlet box into the opening at the base of the right
hand side of the unit as shown in g # 1 taking care not
to damage pilot, plumbing or wires.
2) Install 4 screws from the inside of the rebox to secure
the inlet box to the rebox.
3) Install Panel Set. (Refer to “Firebox Panels Installation”
in the Installation and Operating Instruction manual)
INSTALL SCREWS TO SECURE INLET BOX
REPOSITION MANIFOLD
Fig. # 3
Fig. # 1
INSERT CONTROL ASSEMBLY
Fig. # 2
INLET BOX
A panel set must be installed prior to the installation of
the burner/grate assembly. See Installation and Operating
Instructions manual for details.

080205-8 TC36.NG01 3
ATTACH PILOT BRACKET TO
BURNER ASSEMBLY
Fig. # 5
BURNER/GRATE INSTALLATION
1) Attach the burner assembly to the oor shield in the bottom
of the rebox with two screws ensuring that the front edge
of the burner is ush with the front of the shield.
See g. # 4.
2) Attach pilot bracket to burner assembly. (Fig. # 5)
3) Connect ex gas line to the manifold assembly and ensure
the connection is gas tight.
4) Position the grate in the slots of the burner tray and attach
to the oor shield with two screws through holes located
behind the front legs of the grate. (Fig. # 6)
Fig. # 4 Fig. # 6
BURNER TRAY INSTALLATION GRATE INSTALLATION

4 TC36.NG01 080205-8
EMBER MATERIAL
A large bag of ember material is shipped with the replace
and needs to be installed to ensure optimum performance
and ame appearance.
Pull apart the material into ember size pieces (approximately
1” squares) and gently place them into the burner pan. Do not
compress, leave it loose for best performance. Fill the burner
pan level with the top of the pan at rear, and gradually sloping
forward down to the rebox oor at the front, covering both
burner tubes. Place remaining ember material outside of the
burner pan as desired to cover-up gas lines and brackets.
Note: Ember material placement and amount will affect ame
appearance. More ember material results in lower ame
height. Add or remove as needed until desired ame affect.
Reduce the amount used on Propane models, as too much
will create soot.
LOG SET ASSEMBLY
The logs are packaged in a foam pack inside the box and are
fragile, and should be handled with care. Unpack and inspect
log set. There should be a total of 6 logs. Gas plumbing and
vent connections should be completed before proceeding.
Position the logs as indicated by the following pictures. Place
the rear log back against the tabs located at the back of the
grate. Place left log as pictured, engaging the pins with cor-
responding holes on the underside of the log. Install the right
log into the grate and pull it forward into position as shown.
Install the left intermediate log into the space between the left
log and the front of the grate as shown. Place the two remain-
ing small logs on the oor of the rebox as shown.
Step 1
Rear Log Placement
Step 2
Left Log Placement
1
2
Fig. # 7
GLOWING EMBERS
LOG
GRATE
Ember Material Placement
Fig. # 8

080205-8 TC36.NG01 5
Step 3
Right Log Placement
Step 4
Middle Log Placement
Step 5
Bottom Left Log Placement
3
4
5
Fig. #9
2
5
3
6
1
4
Fig. #11
Fig. #10
Note: Improper placement of logs may cause sooting on
internal parts and glass. The logs may need to be reposi-
tioned slightly to avoid excessive ame impingement.

6 TC36.NG01 080205-8
Fig. # 13
Fig. # 12
PRIMARY AIR SHUTTER
BURNER FLAME ADJUSTMENT
The air shutter on the burner tube controls the primary com-
bustion air to the gas burner and is preset at the factory for
natural gas fuel. Some adjustment may be necessary to obtain
desired ame and to eliminate carbon deposits. Evaluate
ame appearance after the replace has reached operating
temperature. See Fig. #13 for proper ame pattern.
Open primary air if the logs, glass, and rebox have carbon
accumulation and/or the ames are long, dark and stringy. The
shutter may also be opened to enhance the Ember Material
glow and lessen the ame height.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before pro-
ceeding.
To Adjust: (See Fig. # 12)
1) Open and remove window frame and set aside. See
"Window Frame Removal" section found in the Installation
and Operating Instructions manual.
2) Remove the log set and set aside.
3) Loosen the screw in the Primary Air Shutter.
4) Rotate the shutter to increase or decrease the amount of
primary air.
Caution: Proper air shutter setting is a must.
The ame should be just orange and “lazy”. It should NEVER
be set to create sooting on internal parts and glass.
HERRINGBONE PANEL SET WITH OPTIONAL ANDIRONS SHOWN

080205-8 TC36.NG01 7
ITEM.....DESCRIPTION.....................................PART NO.
1............LOG GRATE ....................................... TC36.9181
2............BURNER TRAY .......................... TC36.9787WLD
3............ORIFICE, NG ........................................... 5022.13
..............ORIFICE, LP ............................................ 5021.34
4............MANIFOLD.......................................... TC36.9788
5............PILOT SHIELD......................................... 9780.01
6............BURNER TRAY SUPPORT SHIELD ....... 9789.01
7............BURNER TRAY SHIELD GASKET............ 9789.5
12
6
7
5
34
REPLACEMENT PARTS
....... DESCRIPTION ........................................... PART NO.
....... LOG SET, COMPLETE............................... 5098.7461
....... REAR, #1 (shown in fig.#11) ........................ 5098.741
....... LEFT, #2 (shown in fig.#11) ......................... 5098.742
....... RIGHT, #3 (shown in fig.#11) ....................... 5098.743
....... MIDDLE, #4 (shown in fig.#11)..................... 5098.744
....... BOTTOM LEFT, #5 (shown in fig.#11) ......... 5098.745
....... BOTTOM CENTRE, #6 (shown in fig.#11) ... 5098.746
Fig. # 14
IDENTIFICATION
NUMBER

2975 Allenby Rd., Duncan, BC V9L 6V8
Phone: [phone]
Web site: www.townandcountryreplaces.net
Printed in Canada