Town & Country Fireplaces TC36.NG02DN User manual

TC36
COUNTRY HOME
BURNER KIT
INSTRUCTIONS
(NATURAL GAS ONLY)
PART# TC36.NG02DN
For TC36 & TC36 Arch
Series D Fireplaces
020317-16 TC36_NG02DN 5056.42702D
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions for
proper gas supply, safety requirements and operating instructions
Visit www. townandcountryfireplaces.net for the most recent version of this manual

Burner Assembly
Air Deector
7 Pcs Log Set
Log Grate
Hardware
Package
Ember Material
Figure 1: TC36 and TC36 Arch Country home burner kit contents.
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Contents of Package
Burner/Grate Installation
1. Place the keyhole slots of the burner (Figure 3) over the two screws located on the rebox oor
(Figure 2).
Screws
Figure 2: Firebox base.

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TC36_NG02DN 020317-16 5056.42702D
2. Slide the burner back to engage the screws in the small part of the keyhole slot and tighten
screws (Figure 4).
3. Remove access cover to the vavle control center from right side of rebox (Figure 5)
Figure 3: Burner assembly over top of right side screw.
Figure 4: Burner assembly pushed back against right
side screw.
Figure 5: Access cover to valve control center.

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4. Attach the pilot and gas supply tubes to the bulk head tting and tighten (Figure 6). Ensure the
connections are gas tight.
Interface module
Figure 6: Gas and pilot supply tubes.
Interface module
Bulkhead plate
Ignition and sensor wires
Figure 7: Ignition and sensor wires routing.
5. Feed the ignition and sensor wires through the bulkhead plate to the interface module. Tuck the
ignition and sensor wires below the supply tubes (Figure 7).

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A panel set must now be installed before the before the
log grate can be installed. See Installation and Operating
Instructions manual for details.
6. Attach the ignition and sensor wires to the Interface module as shown in Figure 8.
7. Reinstall the valve control center access panel (See Figure 5 on page 3).
Ignition wire (red)
Flame sensor
wire (white)
Interface module
Figure 8: Interface module.

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8. With a panel set installed, position the slots of the log grate securing brackets over the holes in
the oor shield and secure with the two screws (Figure 9).
9. Attach rear deector to rear of grate using the two screws provided (Figure 10).
Figure 9: Securing log grate to the oor.
Air deector securing screws
Figure 10: Rear air deector.

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TC36_NG02DN 020317-16 5056.42702D
Ember Material Placement
A large bag of ember material is shipped with the replace and needs to be installed to ensure opti-
mum performance and ame appearance.
Pull apart the material into ember size pieces (approximately 1” squares) and gently place them into
the burner pan. Do not compress, leave it loose for best performance.
Fill the burner pan level with the top of the pan at rear, and gradually slope forward to the rebox
oor at the front, covering both burner tubes.
Place remaining ember material outside of the burner pan as desired to cover-up gas lines and
brackets.
Note: Ember material placement and amount will affect ame appearance. More ember material
results in lower ame height. Add or remove as needed until desired ame affect.
Glowing ember material
Figure 11: Glowing ember placement.

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Gas plumbing and vent connections should be completed before proceeding.
The logs are fragile, and should be handled with care. Unpack and inspect log set. There should be a
total of seven logs.
Position the logs as indicated by the following pictures. The three main logs have holes and / or pins.
Engage each pin in the corresponding holes. The four smaller logs do not have holes or pins. They
rest in position. Locate as per the diagrams 12 through 19.
Log Placement
1
Figure 12: First log placement.
2
Figure 13: 2nd log placement.
Note: Improper placement of logs will cause sooting on internal parts and glass. The logs
may need to be repositioned slightly to avoid excessive flame impingement.

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3
Figure 14: 3rd log placement.
4
Figure 15: 4th log placement.

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5
Figure 16: 5th log placement.
6
Figure 17: 6th log placement.

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7
Figure 18: 7th log placement.
3
21
5
6
7
4
Figure 19: Completed log placement.

Figure 21: Attaching test extension.
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Correct gas pressure requirement:
Supply Pressure Natural Gas
(For purpose of input adjustment)
Min. Pressure 5.0" WC
Max. Pressure 13.9" WC
Manifold Pressure
Maximum 3.5" WC
Minimum 1.6" WC
Note: To test the gas pressure, turn off the gas supply before removing the blanking plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
1. Remove the blanking plug from the pressure test port. The plug is located between the right side
lintel and rebox side (Figure 20).
2. Thread the extension test tting into the open test port (Figure 21)
3. Attach a pressure gauge onto the tting.
4. When testing is complete remove the extension test tting and replace the plug. Thread sealant
will be required to ensure a gas tight connection.
Gas Pressure Check
Figure 20: Removing blanking plugs.
Supply
pressure
Manifold
pressure
Figure 22: Testing port location.

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The air shutter on the burner tube controls the primary combustion air to the gas burner and is pre-
set at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired ame
and to eliminate carbon deposits. Evaluate ame appearance after the replace has reached operat-
ing temperature. See Figure 23 for proper ame pattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and/or the ames
are long, dark and stringy. The shutter may also be opened to enhance the ember material glow and
lessen the ame height.
Burner Flame Adjustment
Caution: Proper air shutter setting is a must. The flame should be just orange and “lazy”. It
should NEVER be set to create sooting on internal parts and glass.
To Adjust:
1. Open and remove window frame and set aside. See "Window Frame Removal" section found in
the Installation and Operating Instructions manual.
2. Remove the log set and set aside.
3. Remove the air deector from the log grate.
4. Loosen the screw in the Primary Air Shutter (Figure 24).
5. Rotate the shutter to increase or decrease the amount of primary air.
6. Re assemble in reverse order.
Figure 23: Example of desirable ame appearance.
Primary air shutter
(shown in closed position)
Figure 24: Primary air shutter.

1a
1c
1d
1e
1f
1g
1b
1
6 5
3
2
4
1i
#1 BURNER ASSEMBLY
1a .............................................................. GRATE
1b................................................. BURNER TRAY
1c ....................................................... MANIFOLD
1d......................................... DORMONT FITTING
1e ....................................TCCV PILOT BRACKET
1f ...................BURNER TRAY SUPPORT SHIELD
1g .................... BURNER TRAY SHIELD GASKET
1i ............................................... AIR DEFLECTOR
#2 7 PCS LOG SET
#3 ORIFICE
#4 PILOT ASSEMBLY, CONVERTIBLE
#5 MAIN SUPPLY TUBE
#6 PILOT TUBE
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#1 COUNTRY HOME BURNER KIT ......... TC36.NG02DN
#2 COUNTRY HOME LOG SET ................ 5098.746108
#3 ORIFICE, NATURAL GAS .......................... 5022.135
KIT CONTENTS:
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
Replacement Parts
ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO.
#4 PILOT ASSEMBLY, CONVERTIBLE..... TCRP.5005025
#5 MAIN SUPPLY TUBE.................................. 5019.223
#6 PILOT TUBE............................................... 5019.225

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Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
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without prior written permission is prohibited,
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