Town & Country Fireplaces TC36 User manual

240309-12 TC36.NG02.C 5056.427.C2
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
TC36
COUNTRY HOME
BURNER KIT
INSTRUCTIONS
PART#
TC36.NG02.C
ForTC36 & 36 Arch
Series C
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions
for proper gas supply, safety requirements and operating
instructions

TC36.NG02.C 240309-122
Fig. # 1
Fig. # 2
Contents of Package
Burner Installation
1. Attach the burner assembly to the oor
shield in the bottom of the rebox with
two screws. Ensure that the front edge
of the burner is ush with the front of the
shield.
(Fig. # 1)
2) Attach spark electrode (ORANGE) and
sensor leads to the electrical bulk head
(Fig. # 2). (The spark electrode connec-
tion has a red dot above it).
7 PCS LOG SET
AIR DEFLECTOR
EMBER MATERIAL
BURNER ASSEMBLY
LOG GRATE
HARDWARE PACKAGE
ORANGE WIRE RED DOT

TC36.NG02.C 240309-12 3
3. Attach the pilot and gas supply tubes to
the bulk head tting and tighten.
(Fig. # 3) Ensure the connections are
gas tight. Conceal the spark and
sensor wires below the supply tubes.
A panel set must now be installed.
See Installation and Operating Instruc-
tions manual for details.
4. If this replace is to be fueled by propane,
remove the break-away tab on the rear
right hand side of the burner tray (Fig.
# 4) and refer to Propane conversion
instructions on Pg. 6.
5. Position the slots of the grate securing
brackets over the holes in the oor shield
and secure with the two screws
(Fig. # 5).
6. Attach rear deector to rear of grate
using the two screws provided
(Fig. # 6).
Fig. # 3
Fig. # 5
Fig. # 4
REMOVE FOR LP

TC36.NG02.C 240309-124
A large bag of ember material is shipped with the replace and needs to be installed to
ensure optimum performance and ame appearance.
Pull apart the material into ember size pieces (approximately 1” squares) and gently place
them into the burner pan. Do not compress, leave it loose for best performance.
Fill the burner pan level with the top of the pan at rear, and gradually slope forward to the
rebox oor at the front, covering both burner tubes.
Place remaining ember material outside of the burner pan as desired to cover-up gas lines
and brackets.
Note: Ember material placement and amount will affect ame appearance. More ember ma-
terial results in lower ame height. Add or remove as needed until desired ame affect.
Fig. # 6
GLOWING EMBERS
Ember Material Placement
AIR DEFLECTOR
SECURING
SCREWS

TC36.NG02.C 240309-12 5
Gas plumbing and vent connections should be completed before proceeding.
The logs are fragile, and should be handled with care. Unpack and inspect log set. There
should be a total of seven logs.
Position the logs as indicated by the following pictures. The three main logs have holes and
/ or pins. Engage each pin in the corresponding holes. The four smaller logs do not have
holes or pins. They rest in position. Locate as per the diagrams (g. # 7-14).
Log Placement
Fig #7 Fig #8 Fig #9
Fig #10 Fig #11 Fig #12
Fig #13 Fig #14
3
21
5
6
7
Note:
Improper placement of logs will
cause sooting on internal parts
and glass. The logs may need to
be repositioned slightly to avoid
excessive ame impingement. 4
7
4
56
12
3

TC36.NG02.C 240309-126
Propane Conversion
If the unit is to be used on propane
convert as follows using the compo-
nents supplied with this replace:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Fig. # 15
Fig. # 16
Fig. # 17
Fig. # 14a
WARNING
This conversion kit shall be
installed by a qualied
service agency in
accordance with the
manufacturer's instructions
and all applicable codes
and requirements of the
authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion or
production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete un-
til the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
Note: Factory supplied components must
be used to ensure correct input.
After conversion conrm proper manifold
pressure.
1. Ensure the burner, pilot and gas
supply are turned off, and the
appliance has cooled.
2. Remove the two screws securing the
burner grate and lift out. (Fig. #14a)
3. Remove the two screws securing the
manifold assembly to the burner.
(Fig. #15)
4. Remove the manifold assembly from the
burner. (Fig. #16)
5. If this replace is to be fueled by propane,
remove the break-away tab on the rear
right hand side of the burner tray.
(Fig. #16a)
6. With a ½”wrench remove the natural gas
orice (#30) and replace with propane
orice (#45)(our part # 5021.34)
(Fig. #17)
7. Fully open the primary air shutter.
7. Reinstall the manifold grate and air
deector.
Fig. # 16a

Minimum
rate screw
8. Witha 7/16”wrenchloosenthepilot head
on the pilot assembly by a half-turn
(Fig. #18)
9. Slide the pilot adjustment band over and
ensure that the hole in the orice band is
showing. (Fig. #19 shows NG position,
Fig. # 20 shows LP position)
10. Remove the minimum rate screw located
in the valve.
(Fig. #21)
Fig. # 20
Fig. # 21
HOLE
The minimum rate screw is sealed with
an o-ring.Use a thin bladed screwdriver
to back the screw out to the limit of the
threads.
A groove on the screw body will be
visibe just above the valve body.Insert a
thin tool (knife blade or thin screwdriver
blade) into the groove and gently pry
the screw up.
It helps to rotate the screw while
lifting on it.
TC36.NG02.C 240309-12 7
Fig. # 18
Fig. # 19

TC36.NG02.C 240309-128
Minimum
rate screw
NG LP
Fig #22
Fig #23
Fig #24
Fig #25
11. Replacetheminimumratescrewwiththe
one provided in the propane conversion
kit supplied with this replace. Ensure
that the screw is fully installed.
(Fig. #22)
12. Pull off the rubber cap from the top of
the pressure regulator. (Fig. #23)
13. Press down on the center post and
rotate 90°. The center post should
stay down. (Fig. #24). Replace the
rubber cap.
14. Fill in the date and the name of the
person who performed the conversion
in the white area on the conversion
label. Peel off the protective backing
and apply the conversion label directly
over the gas specications on the rating
label.
16. Attach the access panel to the side of
the rebox with the previously removed
screws. (Fig. #27)
Note:
Gasket must be installed with access
panel.

1. Remove the plug from the
pressure test port using a 7/16”socket
and extension. The plug is located
between the right side lintel and
rebox side. (Fig. #26)
2. Thread the extension test tting into the
open test port. (Fig. #27)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete remove the
extension test tting and replace the
plug. Thread sealant will be required to
ensure a gas tight connection.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
(For purpose of input adjustment)
Minimum 5.0" WC 12.5" WC
Maximum 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.8" WC 11" WC
Minimum 2.1" WC 5.5" WC
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Fig #26
Fig #27
Gas Pressure Check
TC36.NG02.C 240309-12 9

TC36.NG02.C 240309-1210
Fig. # 28
Fig. # 29
The air shutter on the burner tube controls the primary combustion air to the gas burner
and is pre-set closed at the factory for natural gas fuel. Propane requires fully open shutter
setting. Some adjustment may be necessary to obtain desired ame and to eliminate carbon
deposits. Evaluate ame appearance after the replace has reached operating temperature.
See Fig. #28 for proper ame pattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and /
or the ames are long, dark and stringy. The shutter may also be opened to enhance the
Ember Material glow and lessen the ame height.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before proceeding.
PRIMARY AIR SHUTTER
(Shown in closed position for NG)
(Fully open shutter for Propane)
Caution: Proper air shutter setting is a
must.
The ame should be just orange and “lazy”.
It should NEVER be set to create sooting on
internal parts and glass.
Flame Adjustment
To Adjust: (See Fig. #29)
1. Open and remove window frame and set
aside. See "Window Frame Removal"
section found in the Installation and
Operating Instructions manual.
2. Remove the log set and set aside.
3. Remove the air deector from the log
grate.
4. Loosen the screw in the Primary Air
Shutter.
5. Rotate the shuttertoincreaseor decrease
the amount of primary air.
6. Re assemble in reverse order.

ITEM.......DESCRIPTION............................................PART NO.
#1..........COUNTRY HOME BURNER ASMBY. TC36.NG02.C
#2..........7 PCS LOG SET ................................. 5098.746108
#3..........ORIFICE, NATURAL GAS ................. 5022.13
ITEM.......DESCRIPTION............................................PART NO.
#4..........PILOT ASSEMBLY.............................. 5005.025
#5..........MAIN SUPPLY TUBE.......................... 5019.223
#6..........PILOT TUBE ...................................... 5019.225
#7..........PROPANE CONVERSION KIT........... TC36.LPCE01
#1.... BURNER ASSEMBLY
1a GRATE
1b BURNER TRAY
1c MANIFOLD
1d DORMONT FITTING
1e TCCV PILOT BRACKET
1f BURNER TRAY SUPPORT SHIELD
1g BURNER TRAY SHIELD GASKET
1i AIR DEFLECTOR
2a REAR LOG
2b LEFT LOG
2c RIGHT LOG
KIT CONTENTS: 2d MIDDLE LOG
2e BOTTOM RIGHT CHUNK
2f BOTTOM LEFT CHUNK
2g BOTTOM CENTER CHUNK
3 ORIFICE, NATURAL GAS
4 PILOT ASSEMBLY
5 MAIN SUPPLY TUBE
6 PILOT TUBE
#2.... 7 PCS LOG SET
2a REAR LOG
2b LEFT LOG
2c RIGHT LOG
2d MIDDLE LOG
#3.... ORIFICE, NATURAL GAS
#4.... PILOT ASSEMBLY, CONVERTIBLE
#5.... MAIN SUPPLY TUBE
#6.... PILOT TUBE
#7.... PROPANE CONVERSION KIT (Not shown)
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
*
NOT SHOWN
*
2e BOTTOM RIGHT CHUNK
2f BOTTOM LEFT CHUNK
2g BOTTOM CENTER CHUNK
1a
2b
1c
1d
1e
1f
1g
2a
1b
2c
2d
2e
2f
1
6 5
3
2
4
2g
1i
TC36.NG02.C Replacement Parts
TC36.NG02.C 240309-12 11

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