Town & Country Fireplaces TC30 Series User manual

TC30
COUNTRY HOME
BURNER KIT
INSTRUCTIONS
(NATURAL GAS ONLY)
SKU# 22150007
For TC30 Series D
Fireplaces
160223-16 SKU# 22150007 100005903
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions for
proper gas supply, safety requirements and operating instructions
Visit www. townandcountryfireplaces.net for the most recent version of this manual

Burner Assembly
7 Pc Log Set
Hardware Package
Ember
Material
Log Grate
Figure 1: TC30_NG02DN Kit contents.
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Contents of Package
Burner/Grate Installation
1. Place the keyhole slots of the burner (Figure 3) over the two screws located on the rebox oor
(Figure 2).
Screws
Figure 2: Firebox base.

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2. Slide the burner back to engage the screws in the small part of the keyhole slot and tighten
screws (Figure 4).
3. Remove access cover to the vavle control center from right side of rebox (Figure 5)
Figure 3: Burner assembly over top of right side screw.
Figure 4: Burner assembly pushed back against right
side screw.
Figure 5: Access cover to valve control center.

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4. Attach the pilot and gas supply tubes to the bulk head tting and tighten (Figure 6). Ensure the
connections are gas tight.
Interface module
Figure 6: Gas and pilot supply tubes.
Interface module
Bulkhead plate
Ignition and sensor wires
Figure 7: Ignition and sensor wires routing.
5. Feed the ignition and sensor wires through the bulkhead plate to the interface module. Tuck the
ignition and sensor wires below the supply tubes (Figure 7).

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A panel set must now be installed before the before the
log grate can be installed. See Installation and Operating
Instructions manual for details.
6. Attach the ignition and sensor wires to the Interface module as shown in Figure 8.
7. Reinstall the valve control center access panel (See Figure 5 on page 3).
Ignition wire (red)
Flame sensor
wire (white)
Interface module
Figure 8: Interface module.

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8. With a panel set installed, position the slots of the log grate securing brackets over the holes in
the oor shield and secure with the two screws (Figure 9).
9. Attach rear deector to rear of grate using the two screws provided (Figure 10).
Figure 9: Securing log grate to the oor.
Air deector securing screws
Figure 10: Rear air deector.

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Ember Material Placement
A large bag of ember material is shipped with the replace and needs to be installed to ensure opti-
mum performance and ame appearance.
Pull apart the material into ember size pieces (approximately 1” squares) and gently place them into
the burner pan. Do not compress, leave it loose for best performance.
Fill the burner pan level with the top of the pan at rear, and gradually slope forward to the rebox
oor at the front, covering both burner tubes.
Place remaining ember material outside of the burner pan as desired to cover-up gas lines and
brackets.
Note: Ember material placement and amount will affect ame appearance. More ember material
results in lower ame height. Add or remove as needed until desired ame affect.
Glowing ember material
Figure 11: Glowing ember placement.

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Gas plumbing and vent connections should be completed before proceeding.
The logs are fragile, and should be handled with care. Unpack and inspect log set. There should be a
total of seven logs.
Position the logs as indicated by the following pictures. The three main logs have holes and / or pins.
Engage each pin in the corresponding holes. The four smaller logs do not have holes or pins. They
rest in position. Locate as per the diagrams 12 through 19.
Log Placement
1
Figure 12: First log placement.
2
Figure 13: 2nd log placement.
Note: Improper placement of logs will cause sooting on internal parts and glass. The logs
may need to be repositioned slightly to avoid excessive flame impingement.

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3
Figure 14: 3rd log placement.
4
Figure 15: 4th log placement.

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5
Figure 16: 5th log placement.
6
Figure 17: 6th log placement.

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7
Figure 18: 7th log placement.
3
21
5
6
7
4
Figure 19: Completed log placement.

Figure 21: Attaching test extension.
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Correct gas pressure requirement:
Supply Pressure Natural Gas
Min. Pressure 5.0" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC
Manifold Pressure
Maximum 3.5" WC
Minimum 1.6" WC
Note: To test the gas pressure, turn off the gas supply before removing the blanking plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
1. Remove the blanking plug from the pressure test port. The plug is located between the right side
lintel and rebox side (Figure 20).
2. Thread the extension test tting into the open test port (Figure 21)
3. Attach a pressure gauge onto the tting.
4. When testing is complete remove the extension test tting and replace the plug. Thread sealant
will be required to ensure a gas tight connection.
Gas Pressure Check
Figure 20: Removing blanking plugs.
Supply
pressure
Manifold
pressure
Figure 22: Testing port location.

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The air shutter on the burner tube controls the primary combustion air to the gas burner and is pre-
set at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired ame
and to eliminate carbon deposits. Evaluate ame appearance after the replace has reached operat-
ing temperature. See Figure 23 for proper ame pattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and/or the ames
are long, dark and stringy. The shutter may also be opened to enhance the ember material glow and
lessen the ame height.
Burner Flame Adjustment
Caution: Proper air shutter setting is a must. The flame should be just orange and “lazy”. It
should NEVER be set to create sooting on internal parts and glass.
To Adjust:
1. Open and remove window frame and set aside. See "Window Frame Removal" section found in
the Installation and Operating Instructions manual.
2. Remove the log set and set aside.
3. Remove the air deector from the log grate.
4. 4Loosen the screw in the Primary Air Shutter.
5. Rotate the shutter to increase or decrease the amount of primary air.
6. Re assemble in reverse order.
Figure 23: Example of desireable ame appearance.
Primary air shutter
(shown in closed position)
Figure 24: Primary air shutter.

4
5
6
1a
1b
1c
1d
1e
1f
1g
1h
1i
1j
3a
2a
2d
2b
2c
2e
2f 2g
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#1 COUNTRY HOME BURNER KIT ......... SKU#22150007
#2 COUNTRY HOME LOG SET ................ 5094.302027
#3 ORIFICE, NATURAL GAS (#32) ...............5021.332.A
#1 BURNER ASSEMBLY
1a GRATE
1b AIR DEFLECTOR
1c BURNER TRAY
1d PILOT SHIELD
1e BLOCKER PLATE
1f MANIFOLD
1g 1/2 PIPE TO 1/2 TUBE CONNECTION
1h PILOT BRACKET
1i HEAT SHIELD
1j HEAT SHIELD INSULATION
KIT CONTENTS:
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
Replacement Parts
ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO.
#4 PILOT ASSEMBLY, CONVERTIBLE..... TCRP.5005025
#5 MAIN SUPPLY TUBE.................................. 5019.223
#6 PILOT TUBE............................................... 5019.225
#2 7 PCS LOG SET
#3 ORIFICE, NATURAL GAS (#32)
#4 PILOT ASSEMBLY, CONVERTIBLE
#5 MAIN SUPPLY TUBE
#6 PILOT TUBE

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Web site: www.townandcountryreplaces.net
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Reproduction, adaptation, or translation
without prior written permission is prohibited,
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