Town & Country Fireplaces TC36.NG03D User manual

PART #TC36.NG03D
For TC36 & TC36 Arch
Series D Fireplaces
TC36
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
140317-20 TC36_NG03D 5056.427C3
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions for
proper gas supply, safety requirements and operating instructions
Visit www.townandcountryfireplaces.net for the most recent version of this manual

1A
I
C
D
E
G
B
H
F
Figure 1: Black diamond burner kit parts.
Figure 2: Access cover to valve control center.
TC36_NG03D 140317-20
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5056.427C3
A. Burner Tube
B. Burner Shield
C. Media Spacer, Rear
D. Media Spacer, Center
E. Media Spacer, Front
F. 5lbs. Tumbled Glass
G. Burner Tray
H. Pilot Shield (including pilot and
supply tube).
I. Manifold Assembly
Hardware Package (not shown)
NOTE: MUST BE USED WITH PORCELAIN PANEL SET PART# TCPN.757031.C
Package Contents
Burner Installation
1. Remove access cover from
the valve control center at the
inside right hand side of the
rebox (Figure 2).
NOTE: The burner shield may
need to be loosened and re-
tightned after positioning if the
panel does not slip in behind it.
A porcelain panel set must be used
in conjunction with the installation
of the burner assembly.
NOTE:
If converting to propane, refer to
the propane conversion section
on page 13 before continuing.

Figure 3: Removing screws from air channel.
Figure 4: Attaching manifold bracket.
TC36_NG03D 140317-20 35056.427C3
2. Remove 2 screws from the air channel and attach the lower rear panel to the rebox with these
screws (Figure 3).
3. Attach the manifold bracket to the oor shield in the bottom of the rebox with one screw
(Figure 4).

Ignition and sensor wires
Bulkhead plate
Figure 6: Ignition and sensor wires routing.
Interface module
Figure 5: Gas and pilot supply tubes.
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5056.427C3
4. Attach the manifold and pilot supply tubes to the bulk head tting and tighten (Figure 5). Ensure
that all connections are gas tight.
5. Feed the ignition and sensor wires through the bulkhead plate (Figure 6) to the interface module.

TC36_NG03D 140317-20 55056.427C3
Ignition wire (red)
Flame sensor
wire (white)
Interface module
Figure 7: Interface module.
6. Attach the ignition and sensor wires to the interface module as shown in Figure 7.
7. Reinstall the valve control center access panel (Figure 8).
Figure 8: Re-install access cover to valve control center.

Figure 9: Installing right side panel.
Figure 10: Install upper rear panel.
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1. Remove panel retainer from the upper heat shield. Install right side panel by placing the bottom
into the rebox and tipping the top into position (Figure 9).
2. Position upper rear panel on top of lower rear panel and slip in behind the right panel (Figure 10).
Panel Installation

Figure 11: Installing left side panel.
Figure 12: Installing burner shield.
TC36_NG03D 140317-20 75056.427C3
Fig. # 9
3. While supporting the upper rear panel install the left side panel in the same manner as the right
side panel (Figure 11). Secure both side panels with the previously removed panel retainer.
4. Install burner shield by tipping the shield into the rebox, feed the pilot assembly through the
opening in the shield (Figure 12).

Figure 13: Attaching pilot shield to burner tray.
Figure 14: Attaching burner tray to burner shield.
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5056.427C3
5. With a short, stubby screwdriver, attach pilot shield to burner tray with two screws (Figure 13).
6. Attach the burner tray to the burner shield using two screws at the back of the tray (Figure 14).
Ensure that front mounting holes are aligned under tray before tightening.

Figure 15: Installing front media spacer.
Figure 16: Installing rear media spacer.
TC36_NG03D 140317-20 95056.427C3
7. Install front media spacers (Figure 15).
8. Install rear media spacer (Figure 16).

Figure 17: Installing burner tube.
Orice
Inlet tube
Figure 18: Orice and inlet tube.
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5056.427C3
9. Install burner by tilting burner tube through the tray. Ensure that the orice has entered the tube
(Figure 17 and Figure 18).
Set the air shutter to fully open for Propane or fully closed for Natural gas.