Town & Country Fireplaces TC30.NG03D User manual

TC30
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
PART#
TC30.NG03D
For TC30 Series D
Fireplaces
270315-16 TC30_NG03D 5056.42903D
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

TC30_NGO3D_270315-16
2
5056.42903D
Contents of Package
AMANIFOLD ASSEMBLY
(including supply tube)
BBURNER TUBE
CBURNER SHIELD
DMEDIA SPACER, Center
EMEDIA SPACER, Front
FMEDIA SPACER, Rear
GHARDWARE PACKAGE
H5 lbs. GLASS MEDIA
IBURNER TRAY
JPILOT SHIELD
(including pilot and pilot supply tube)
NOTE:
MUST BE USED WITH PORCELAIN PANEL SET PART# TC30.PNLPBKB
A
B
C
D
E
F
G
H
I
J

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TC30_NGO3D_270315-16 5056.42903D
A porcelain panel set must be used
in conjunction with the installation of
the burner assembly. See Installation
and Operating Instructions manual for
details.
1. Remove three screws from the rear of
the rebox. Attach the manifold bracket
to the rear of the rebox with the three
screws previously removed. (Fig. #1)
2. Attach the manifold supply tube and the
pilot supply tube to the bulk head ttings
and tighten. (Fig. #2) Ensure that there
are no leaks.
NOTE: If unit is to be converted to Propane,
see Propane conversion instructions on
page 7 before proceeding.
NOTE: Plug the 4 vacant holes in the
bottom of the rebox with 1/2” screws,
as they are not required to attach this
style of burner.
Black Diamond Burner Installation
Fig #1
Fig #2

BULKHEAD PLATE
2 SCREWS
INTERFACE
MODULE
IGNITION
WIRE
(RED)
FLAME
SENSOR
WIRE
(WHITE)
TC30_NGO3D_270315-16
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5056.42903D
Fig #3
Fig #4
4. Secure the electrical bulkhead plate
(Fig.#3) and gasket to the rebox. (2
screws) Attach the ignition and sensor
wires to the module. (Fig.#4).

PILOT
5
TC30_NGO3D_270315-16 5056.42903D
4. Install burner shield by tipping the shield
into the rebox. Route pilot up through
the opening in the burner shield.
(Fig. #5)
5. Attach the burner tray to the burner shield
using two screws at the back of the tray.
(Fig. #6)
Fig #5
Fig #6

TC30_NGO3D_270315-16
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5056.42903D
Fig #7
6. Attach pilot shield to burner tray with two
screws. (Fig. #7)
7. Front and rear media spacers are now
installed. (Fig. #8 & 9)
Fig #8

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TC30_NGO3D_270315-16 5056.42903D
8. Install burner by tilting burner inlet through
tray. Ensure that the orice has entered
the inlet tube. (Fig#10).
Set the air shutter to fully open
for Propane or fully closed for
Natural gas.
Fig #9
Fig #10

TC30_NGO3D_270315-16
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5056.42903D
9. Install the center media spacer and secure
to the tray with two 1 1/2” screws.
(Fig. #11 & 12)
Three holes must line up to set each
screw.
Fig #11
Fig #12

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TC30_NGO3D_270315-16 5056.42903D
10. Apply just enough glass media to cover
the burner assembly. (Fig #13 & 14)
NOTE: Too much glass media over the
burner will cause sooting with the use of
propane gas.
Fig #13
Fig #14

TC30_NGO3D_270315-16
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5056.42903D
WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes and
requirements of the authority
having jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service agency
is responsible for the proper
installation of this kit. The
installation is not proper and
complete until the operation
of the converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane
convert as follows using the
components supplied with this
replace:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Note:
Factory supplied components must be used
to ensure correct input. After conversion
conrm proper manifold pressure.
1. Ensure the burner, pilot and gas
supply are turned off, and the
appliance has cooled.
2. Using a 1/2”wrench, undo the natural gas
burner orice, (marked #32). (Fig. #15)
3. Apply a small amount of pipe joint
compound to the threads of the 1.9mm
replacement propane burner orice to
ensure a good seal, before screwing it
into the tting.
4. Open primary air shutter fully.
5. With a 7/16”wrench loosen the pilot head
on the pilot assembly (Fig. #16)
Fig #15
Fig #16
Propane Conversion
MAIN BURNER
ORIFICE (5022.76)

HOLE
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TC30_NGO3D_270315-16 5056.42903D
Fig #17
Fig #18
6. Slide the pilot adjustment band over and
ensure that the hole in the orice band is
showing.(Fig.#17 indicates NG position,
Fig. #18 indicates LP position)
7. Remove access panel, 10 screws, and
set aside. (Fig. #23)

TC30_NGO3D_270315-16
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5056.42903D
Fig #19
8) Fill in the date and the name of the
person who performed the conversion
in the white area on the conversion
label. Peel off the protective backing and
apply the conversion label directly over
the gas specications on the rating label.
9) Attach the access panel to the side of
the rebox with the previously removed
screws. (Fig. #19)
Note: Gasket must be installed with
access panel.
For complete valve installation instructions, refer to the
instruction book included in the SIT conversion kit.

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TC30_NGO3D_270315-16 5056.42903D
1. Remove the plug from the pressure test
port. The plug is located between the
right side lintel and rebox side.
(Fig. #20)
2. Thread the extension test tting into the
open test port. (Fig. #21)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete remove the
extension test tting and replace the plug.
Thread sealant will be required to ensure
a gas tight connection.
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
Fig #20
Fig #21
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig #21a
Gas Pressure Check

TC30_NGO3D_270315-16
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5056.42903D
The ame should be just orange
and “lazy”.
It should NEVER be set to create
sooting on internal parts and window
glass.
The air shutter on the burner tube controls the primary combustion air to the gas burner
and is preset at the factory for natural gas fuel. Some adjustment may be necessary to
obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after
the replace has reached operating temperature. See Fig. #22 for proper ame pattern.
Open primary air shutter if the glass media, glass, and rebox have carbon accumulation
and/or the ames are long, dark and stringy. The shutter may also be opened to lessen
the ame height.
Fig #22
Burner Flame Adjustment

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TC30_NGO3D_270315-16 5056.42903D
ITEM............ DESCRIPTION ............................................................................ PART NO.
#1................. TC30 BLACK DIAMOND BURNER KIT ...............................TC30.NG03D
#2................. BURNER TUBE ....................................................................TC36. 5011835
#3................. PILOT ASSEMBLY, CONVERTIBLE ....................................TCRP.5005025
#4................. PILOT SUPPLY TUBE ................................................................... 5019.225
#5................. ORIFICE, NG (#32)..................................................................... 5021.332A
#6................. MANIFOLD SUPPLY TUBE........................................................... 5019.223
#7................. GLASS MEDIA ............................................................................... 5012.01
#1.....TC30 BLACK DIAMOND BURNER KIT
1a MEDIA SPACER, REAR
1b MEDIA SPACER, CENTER
1c MEDIA SPACER, FRONT
1d BURNER TRAY
1e BURNER SHIELD
1f PILOT SHIELD
1g MANIFOLD ASSEMBLY
1h MANIFOLD BRACKET
1i SHIELD LEG
2 BURNER TUBE
3 PILOT ASSEMBLY, CONVERTIBLE
4 PILOT SUPPLY TUBE
5 ORIFICE
6 MANIFOLD SUPPLY TUBE
7 GLASS MEDIA
8 PROPANE CONVERSION KIT
...(Not shown)
#2.....BURNER TUBE
#3.....PILOT ASSEMBLY, CONVERTIBLE
#4.....PILOT SUPPLY TUBE
#5.....ORIFICE, NG (#32)
#6 MANIFOLD SUPPLY TUBE
#7.....GLASS MEDIA
KIT CONTENTS:
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
#1
#2
#3
#5
#4
1d
1a
1b
1c
1e 1f
1h
1i
1g
#6
#7
Replacement Parts

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