Town & Country Fireplaces TC42.NG02DN User manual

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100117-12 TC42_NG02DN 5056.426C8
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
TC42
COUNTRY HOME
BURNER KIT
INSTALLATION
INSTRUCTIONS
(NATURAL GAS ONLY)
PART# TC42.NG02DN
For TC42 Series D
Fireplaces
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions for
proper gas supply, safety requirements and operating instructions

Contents of Package
• Ember material
• 7 Piece log set
• Log grate
• Burner assembly
(including pilot and manifold)
• Hardware package
(not shown)
• Air deflector
Figure 1: TC42 NG02 kit contents
5056.426C8 2TC42_NG02DN_100117-12
Burner Installation
1. Place the keyhole slots in the burner (Figure 2) over the two screws located in the rebox base (Figure 3).
2. Slide the burner back to engage the screws in the small part of the keyhole slot and tighten screws.
3. Remove the valve control box access cover from side of rebox (Figure 4).
Figure 2: Attaching burner to oor of replace.
Bolts
Figure 3: Bolts for burner.
Figure 4: Control center access cover.

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TC42_NG02DN_100117-12 5056.426C8
Figure 5: Gas and pilot supply tubes.
Ignition and sensor wires
Bulkhead plate
Figure 6: Ignition and sensor wires routing.
4. Attach the manifold and pilot
supply tubes to the bulk head
tting and tighten (Figure 5).
Ensure that all connections
are gas tight.
5. Feed the ignition and sensor
wires through the bulkhead
plate (Figure 6) to the inter-
face.

Figure 8: Securing the grate.
5056.426C8 4TC42_NG02DN_100117-12
Ignition wire (red)
Flame sensor
wire (white)
Interface module
Figure 7: Interface module.
A panel set must now be
installed. See Installation and
Operating Instructions manual
for details.
6. Attach the ignition and sensor
wires to the module (Figure 7)
7. Reinstall the access panel to
the valve control box.
8. Position the slots of the grate
securing brackets over the
holes in the oor shield and
secure with the two screws
(Figure 8).

Ember Material Placement
A large bag of ember material is
shipped with the replace and needs
to be installed to ensure optimum
performance and ame appearance.
Pull apart the material into ember
size pieces (approximately 1”
squares) and gently place them into
the burner pan. Do not compress,
leave it loose for best performance.
Fill the burner pan level with the
top of the pan at rear, and gradually
slope forward to the rebox oor at
the front, covering both burner tubes.
(Figure 10)
Place remaining ember material out-
side of the burner pan as desired to
cover-up gas lines and brackets.
Note: Ember material placement
and amount will affect ame appear-
ance. More ember material results in
lower ame height. Add or remove as
needed until desired ame affect.
Figure 9: Rear deector.
Glowing
embers
Figure 10: Ember placement.
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TC42_NG02DN_100117-12 5056.426C8
9. Attach rear deector to rear
of grate using the two screws
provided (Figure 9).

5056.426C8 6TC42_NG02DN_100117-12
Gas plumbing and vent con-
nections should be completed
before proceeding.
The logs are fragile, and should
be handled with care. Unpack and
inspect log set. There should be a
total of seven logs.
Position the logs as indicated by
the following pictures. The three
main logs have holes and / or pins.
Engage each pin in the corre-
sponding holes. The four smaller
logs do not have holes or pins.
They rest in position. Locate as
per the diagrams (Figures 11-18).
Log Placement
1
Figure 11: First log placement.
2
Figure 12: 2nd log placement.

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TC42_NG02DN_100117-12 5056.426C8
3
Figure 13: 3rd log placement.
4
Figure 14: 4th log placement.

5056.426C8 8TC42_NG02DN_100117-12
5
Figure 15: 5th log placement.
6
Figure 16: 6th log placement.

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TC42_NG02DN_100117-12 5056.426C8
Note:
Improper placement of
logs will cause sooting on
internal parts and glass.
The logs may need to be
repositioned slightly to
avoid excessive flame
impingement.
7
Figure 17: 7th log placement.
3
5
7
4
2
6
1
Figure 18: Completed log set placement.

5056.426C8 10 TC42_NG02DN_100117-12
The air shutter on the burner tube controls the primary combustion air to the gas burner and is pre-set closed
at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired ame and to elimi-
nate carbon deposits. Evaluate ame appearance after the replace has reached operating temperature. See
Figure 19 for proper ame pattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and / or the ames are long,
dark and stringy. The shutter may also be opened to enhance the Ember Material glow and lessen the ame
height.
Caution: Burner area may be hot! Turn off the replace and allow the unit to cool before proceeding.
Caution: Proper air shutter
setting is a must.
The ame should be just
orange and “lazy”. It should
NEVER be set so that it cre-
ates sooting on internal parts
and glass.
Burner Flame Adjustment
To Adjust: See Figure 20
1. Open and remove window frame and set
aside. See "Window Frame Removal" sec-
tion found in the Installation and Operating
Instructions manual.
2. Remove the log set and set aside.
3. Remove the air deector from the log grate.
4. Loosen the screw in the Primary Air
Shutter.
5. Rotate the shutter to increase or decrease
the amount of primary air.
6. Re assemble in reverse order.
Figure 19: Example of desirable ame appearance.
PRIMARY AIR SHUTTER
(Shown factory
setting 1/8” open)
Figure 20: Primary air shutter setting.

1 BURNER ASSEMBLY ........................TC42.NG02CN2
*2 7 PCS LOG SET ...........................................5098.311
3 ORIFICE, NATURAL GAS (4.09mm) ........... 5022.78-A
4 PILOT ASSEMBLY............................... TCRP.5005025
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
5 MAIN SUPPLY TUBE....................................5019.223
6 PILOT TUBE ................................................5019.225
*NOT SHOWN
ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO.
1 BURNER ASSEMBLY
1a ..............................................................................GRATE
1b ................................................................ BURNER TRAY
1c ................................. BURNER TRAY SUPPORT SHIELD
1d ....................................BURNER TRAY SHIELD GASKET
1e .......................................................................MANIFOLD
1f ............................. 1/2 PIPE TO 1/2 TUBE CONNECTION
1g ............................................................. PILOT BRACKET
1h ......................................... AIR DEFLECTOR (Not shown)
2 NOT SHOWN
3 ORIFICE, NATURAL GAS (4.09mm)
4 PILOT ASSEMBLY, CONVERTIBLE
5 MAIN SUPPLY TUBE
6 PILOT TUBE
1
65
4
3
1a
1g
1f
1e
1d
1c
1h
Kit Contents
11
TC42_NG02DN_100117-12 5056.426C8
Replacement Parts

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