Town & Country Fireplaces TC36.NG06.D2 User manual

130616-12 TC36_NG06D2 5056.427.D6
TC36
CHALET
BURNER KIT
INSTALLATION
INSTRUCTIONS
PART# TC36.NG06.D2
For TC36 & TC36 Arch
Series D Fireplaces
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together.Refer to the Installation and Operating Instructions for
proper gas supply, safety requirements and operating instructions

Contents of Package
2
TC36_ng06D2_130616-12
 • BURNERASSEMBLY
 • LOGGRATE
 • TC36LOGS
 • EMBERMATERIAL
 • HARDWAREPACKAGE

Fig. # 3
INTERFACE
MODULE
IGNITION
WIRE (RED)
FLAME SENSOR
WIRE (WHITE)
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TC36_ng06D2_130616-12
1. Attachtheburnerassemblytotheoorof
the rebox with two screws. (Fig. # 1)
2. Attach the manifold supply tube to the
bulk head tting and tighten. (Fig. # 2)
Ensurethattherearenoleaks.
3. Attachthepilotsupplytubetothebulk
headttingandtighten.(Fig.#3)Ensure
there are no leaks.
4. Attachtheignitionandsensorwiresto
the module. (Fig.#4).
A panel set must now be installed. See
Installation and Operating Instructions
manual for details.
5. Position the grate over the burner tray
andattachtotheoorwithtwoscrews
through holes located behind the front
legs of the grate. (Fig. # 5)
Fig. # 2
Fig. # 1
Fig. # 5
Fig. # 4
Burner/ Grate Installation
BURNER TRAY INSTALLATION
GRATE INSTALLATION

Ember Material Placement
LOG
GRATE
GLOWING EMBERS
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TC36_ng06D2_130616-12
Fig. # 6
Ember Material
Alargebagofembermaterialisshippedwiththereplaceandneedstobeinstalledon
theburnertoensureoptimumperformanceandameappearance.
1. Pullapartthematerialintoembersizepieces(approximately1”squares)and
gentlyplacethemintotheburnerpan.Donotcompress,leavethemlooseforbest
performance.
2. Filltheburnerpanlevelwiththetopofthepanatrear,andgraduallyslopingforward
downtothereboxooratthefront,coveringbothburnertubes.
3. Placeremainingembermaterialoutsideoftheburnerpanasdesiredtocover-upgas
lines and brackets.
Note:
Ember material placement and amount will affect ame appearance. More
ember material results in lower ame height. Add or remove as needed until
desired ame affect.

5
TC36_ng06D2_130616-12
Fig. #9
Fig. #11 Fig. #12
Fig. #10
Fig. # 7
Gasplumbingandventconnectionsshouldbecompletedbeforeproceeding.
Thelogsarearefragileandshouldbehandledwithcare.Unpackandinspectlogset.There
shouldbeatotalof7logs.Positionthelogsasindicatedbythefollowingpictures.Place
therearlogbackagainstthetabslocatedatthebackofthegrate.Placeleftlogaspictured,
engaging the pins with corresponding holes on the underside of the log. Install the right log
intothegrateandpullitforwardintopositionasshown.Placethefourremainingsmalllogs
ontheoorofthereboxinthepositionsandorderasshown.
Log Set Assembly
Fig. # 8
Fig. #13
LOG #1 LOG #2
LOG #3 LOG #4
LOG #5 LOG #6
LOG #7
Note: Improper placement of logs will
cause sooting on internal parts and
glass.

Fig. # 15
Fig. # 16
Fig. # 14
1. Ensuretheburner,pilotandgas
supply are turned off, and the
appliance has cooled.
2. Removethetwoscrewssecuringthe
manifold assembly to the burner.
(Fig. #14)
3. Removethemanifoldassemblyfromthe
burner. (Fig. #15)
4. Witha½”wrenchremovethenatural
gas orice and replace with propane
orice (our part # 5022.92)
(Fig. #16)
5. Fully open the primary air shutter.
6. Reinstall the manifold assembly
CONVERSIONLABEL(5052.5208D)
MAINBURNER(2.18mm)
ORIFICE(5022.92)
Propane Conversion
If the unit is to be used on propane,
convert as follows using the
components supplied with this
burner:
CAUTION
The gas supply and electrical power
must be shut off before proceeding
with the conversion.
WARNING
This conversion kit shall be
installed by a qualied
service agency in
accordance with the
manufacturer's instructions
and all applicable codes
and requirements of the
authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion or
production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete un-
til the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
Note: Factory supplied components must
be used to ensure correct input.
Afterconversionconrmpropermanifold
pressure.
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TC36_ng06D2_130616-12

7. Witha7/16”wrenchloosenthepilothead
on the pilot assembly by a half-turn
(Fig. #17)
8. Slidethepilotadjustmentbandoverand
ensure that the hole in the orice band
isshowing.(Fig.#18showsNGposition,
 Fig.#19showsLPposition)
Fig. #19
Fig. # 17
Fig. # 18
HOLE
For complete valve conversion installation instructions, refer
to the instruction book included in the SIT conversion kit.
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TC36_ng06D2_130616-12
Minimum
rate screw

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TC36_ng06D2_130616-12
Fig. # 20
The air shutter on the burner tube controls the primary combustion air to the gas burner
andispresetatthefactoryfornaturalgasfuel.Someadjustmentmaybenecessaryto
obtaindesiredameandtoeliminatecarbondeposits.Evaluateameappearanceafter
thereplacehasreachedoperatingtemperature.SeeFig.#20forproperamepattern.
Openprimaryairshutterifthelogs,glass,and reboxhavecarbon accumulationand/
ortheamesarelong,darkandstringy.Theshuttermayalsobeopenedtoenhancethe
EmberMaterialglowandlessentheameheight.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before proceeding.
Caution: Proper air shutter setting is a
must.
Theameshouldbejustorangeand“lazy”.
ItshouldNEVERbesettocreatesootingon
internal parts and glass.
Burner Flame Adjustment
To Adjust: (Fig. #21)
1. Openandremovewindowframeandset
aside.See"WindowFrameRemoval"sec-
tion found in the Installation and Operating
Instructions manual.
2. Removethelogsetandsetaside.
3. LoosenthescrewinthePrimaryAir
 Shutter.
4. Rotate the shutter to increase or decrease
the amount of primary air.
5. Reassembleinreverseorder.
Fig. # 21
PRIMARYAIRSHUTTER

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TC36_ng06D2_130616-12
1. Removetheplugfromthemanifoldtest
port. The plug is located between the
right side lintel and rebox side (bottom
port). (Fig. # 22)
2. Thread the extension test tting into the
open test port. (Fig. #23)
3. Attachapressuregaugeontothe
tting.
4. When testing is complete remove the
extension test tting and replace the
plug. Thread sealant will be required to
ensure a gas-tight connection.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
(For purpose of input adjustment)
Minimum 5.0" WC 12.5" WC
Maximum 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10.0w" WC
Minimum 1.6" WC 6.4" WC
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Fig #22
Fig #23
Gas Pressure Check

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TC36_ng06D2_130616-12
Replacement Parts
ITEM.......DESCRIPTION............................................PART NO.
#1..........BURNER ASSEMBLY......................... TC36.NG06.C
#2..........7 PCS LOG SET(TC36) ...................... 5094.362643
#3..........ORIFICE, NATURAL GAS (#30)......... 5022.13
ITEM.......DESCRIPTION............................................PART NO.
#4..........PILOT ASSEMBLY.............................. TCRP.5005025
#5..........MAIN SUPPLY TUBE (FLEX) ............. 5019.223
#6..........PILOT TUBE (FLEX).......................... 5019.225
#7..........PROPANE CONVERSION KIT........... TC36.LPCEO1
#1.... BURNER ASSEMBLY
 1a GRATE
1b BURNERINSULATION
1c BURNERTRAYSUPPORTSHIELD
1d PILOTSHIELD
1e TC42.NG01BURNERWELD
1f MANIFOLD
1g 1/2PIPETO1/2TUBECONNECTION
1h PILOTBRACKET
2a LOG#1
2b LOG#2
2c LOG#3
2d LOG#4
2e LOG#5
2f LOG#6
 2g LOG#7
KIT CONTENTS:
 3 ORIFICE,NATURALGAS
 4 PILOTASSEMBLY
 5 MAINSUPPLYTUBE
 6 PILOTTUBE
#2.... 7 PCS LOG SET
  EMBERMATERIAL(Notshown)
2a LOG#1
2b LOG#2
2c LOG#3
2d LOG#4
2e LOG#5
2f LOG#6
 2g LOG#7
#3.... ORIFICE, NATURAL GAS (#25)
#4.... PILOT ASSEMBLY, CONVERTIBLE
#5.... MAIN SUPPLY TUBE (FLEX)
#6.... PILOT TUBE (FLEX)
#7.... PROPANE CONVERSION KIT (Not shown)
(WHENORDERING,INCLUDEPARTNUMBERWITHDESCRIPTION)
*
NOTSHOWN
*
2a
2b 2c
2d 2g
2e
2f
#1
#2 #3
#4
#6 #5
1a
1b
1e
1d
1f
1h
1c 1g

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TC36_ng06D2_130616-12

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