Town & Country Fireplaces TCWS.54NGST04D User manual

150115-16 TCWS.54NGST04D 5056.425183D
PART# TCWS.54NGST04D
For TCWS.54DST
Series D
Fireplaces
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TCWS.54DST
TRANQUILITY
BURNER KIT
INSTRUCTIONS
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

TCWS.54NGST04D_150115-16
2 3.4 LBS SAND
1 HARDWARE PACK
1 PILOT ROCK
2 BURNER ASSEMBLIES
1 BURNER TRAY ASSEMBLY
5 PEBBLE SETS
2 SECONDARY FLOOR HALVES
WITHOUT LIGHTS
3 TRAY LEGS
A
B
C
D
E
F
B
C
A
D
E
F
D
G
GG
H
H
2
Contents of Package

TCWS.54NGST04D_150115-16
If converting to propane see
conversion instructions on page #8
before proceeding.
1. Install one side of the secondary
oor as shown. Repeat with the other
side but do not put in the two center
screws until you put the center tray leg
in place.
(Fig. #1 & Fig. #2)
2. Attach tray legs as shown in Fig. #2.
The center tray leg and the right side
of the secondary oor are attached
with the same screws to the center
oor leg.
3. Attach pilot to center tray leg. (Fig. #3)
Fig #2
Fig #1
Fig #3
3
Tranquility Burner Installation
ATTACH HERE AND ON OPPOSITE SIDE
ATTACH CENTER
TRAY LEG AND
SECONDARY FLOOR
TOGETHER
ROUTE PILOT UP
THROUGH HERE
ROUTE PILOT UP
THROUGH HERE

Fig #6
TCWS.54NGST04D_150115-16
NOTE: check air shutter for correct
fuel setting before proceeding
further. Both burners are the same.
Fully closed for natural gas.
13/64 (0.2)” open for LP.
4. Install burners as shown in Fig. #4.
Be sure to engage the venturis onto
the orices in the manifold and
rest burners together on the center
tray leg.
TIP: a light will aid aligning the holes in
the tray with the leg
CAUTION: The burners should be tightly
butted up against each other at the center
to ensure correct operation.
5. Remove the panel retainer clips from
inside the rebox and install the side
panels.Replace the panel retainer clips.
(Fig. #5 & #6)
Fig #5
Fig #4
4
ENGAGE BURNER VENTURIS
ONTO ORIFICES

TCWS.54NGST04D_150115-16
6. Install burner tray as shown in Fig. #7
using 8 screws. Secure tray around
pilot rst then the other 6 screws.
7. Place sand into the burner tray and
brush smooth. Use caution not to get
sand near the burner ports. (Fig. #8)
Fig #8
Fig #7
5
SECURE PILOT
HERE FIRST

TCWS.54NGST04D_150115-16
9. Place each rock as per the following
photographs. Start from the right hand
side of the burner. Ensure that the
arrow on each rock points towards the
same side of the replace.
(Fig. #10 to 18)
8. Each rock has a slot in it’s base and is
marked with a letter and an arrow.
(Fig. #9)
Fig #15
Fig #16
Fig #9
Fig #10
Fig #12
Fig #14
Fig #13
Fig #11
6

TCWS.54NGST04D_150115-16
NARROW EDGE TO CENTER
OF FIREPLACE
13. Install porcelain cover strips (narrow edge
should face the center of the replace.
(Fig. #22 & 22a)
11. Place the fth set of rocks randomly
around the burners in the sand as desired.
12. Place the pilot rock over the pilot with the
opening facing the center of the burner .
10. Repeat the sequence of placing the
rocks three more times until the burner
is covered.
Fig. #22
PORCELAIN STRIPS
Fig #22a
Fig #17
Fig #18
Fig #21
Fig #19
Fig #20
A
B
C
D
E
F
G
H
J
7

TCWS.54NGST04D_150115-16
WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes
and requirements of
the authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete
until the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane
convert as follows using the compo-
nents supplied with this burner:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Note:
Factory supplied components must be used to
ensure correct input.After conversion conrm
proper manifold pressure. 1. If installed remove the sand and rocks
from the burners.
2. If installed remove the burner tray.
(8 screws)(Fig. #24)
3. Remove burners by gently lifting up
the end and disengaging from the
orice.
4. Using a 1/2” wrench, undo the natural
gas burner orice. Apply a small
amount of pipe joint compound to the
threads of the propane burner orice
(marked 1.78 mm) to ensure a good
seal, before screwing it into the
manifold.
Loosen the primary air shutter screw,
open shutter to give a gap of 13/64”
(0.2”) and re-tighten.Repeat on other
burner. (Fig. #26)
5. With a 7/16” wrench loosen the pilot
head on the pilot assembly. (Fig. #27)
CONVERSION LABEL (5052.52089D)
PROPANE CONVERSION KIT
ORIFICES
PILOT HEAD
MAIN BURNER ORIFICES
(1.78 mm) Part # (5022.72)
Fig #25
Fig #27
Fig #24
Fig #26
Fig #23
8
Propane Conversion

Fig #18
TCWS.54NGST04D_150115-16
6. Slide the pilot adjustment band over and
ensure that the hole in the orice band
is showing.
Fig. #28 shows NG position
Fig. #29 shows LP position.
7. Fill in the date and the name of the
person who performed the conversion
in the white area on the conversion label
(Fig #23).Peel off the protective backing
and apply the conversion label directly
over the gas specications on the rating
label.
8. Re-attach the access panel (Fig #30) to
the oor of the rebox with the screws
previously removed then replace the
secondary oor and install or reinstall
the burners, burner tray and media.
WARNING: Both the
control box shield and
the access panel must
be reinstalled after
conversion/ installation
or servicing has been
completed. Failure to
do so will overheat and
cause premature failure
of the control system.
For complete conversion valve installation instructions, refer
to the instruction book included in the SIT conversion kit.
Fig #28
NG POSITION LP POSITION
Fig #29
Fig #30
9

TCWS.54NGST04D_150115-16
1. If installed, remove all media and the
burner tray.
2. Remove the plug from the pressure test
port using a 3/16” hex key. The pressure
test ports are located next to the center
tray leg opposite from the pilot. (Fig.#30)
3. Thread the extension test tting into the
open port.(Fig. #31)
4. Attach a pressure gauge onto the tting
and rest the gauge on secondary oor
where it will be visible with the doors
closed and unit running.
5. When testing is complete shut off the
gas, remove the tting and replace the
plug. Thread sealant will be required to
ensure a gas tight connection.
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
MANIFOLD
PRESSURE
TEST PORT
INLET
PRESSURE
TEST PORT
PRESSURE TEST EXTENSION FITTING
Fig #30
Fig #31
10
Gas Pressure Check

TCWS.54NGST04D_150115-16
The air shutter on the burner tube controls the primary combustion air. It is set to the closed
position at the factory for natural gas fuel. For LP see Pg.8. Some adjustment may be neces-
sary to obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance
after the replace has reached operating temperature. See Fig. #32 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the
ames are long, dark and stringy. The shutter may also be opened to lessen the ame
height.
NOTE:
Proper air shutter setting is required.
The ame should be just orange and “lazy”. It should NEVER be set to create sooting
on internal parts and window glass.
Fig #32
11
Burner Flame Adjustment

NOT SHOWN
*
*
*
TCWS.54NGST04D_150115-16
ITEM.......DESCRIPTION............................................PART NO.
#1..........TRANQUILITY BURNER KIT........TCWS.54NGST04C
#2..........PEBBLE ASSEMBLY(5 boxes).......... 5096.921
#3..........SAND (Two Bags).............................. TC42.SAND34
#4..........PILOT ROCK ................................................ 5096.922
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
1
2
KIT CONTENTS:
12
Replacement Parts

TCWS.54NGST04D_150115-16
13

TCWS.54NGST04D_150115-16
14

TCWS.54NGST04D_150115-16
NG LP
15

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without prior written permission is prohibited,
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Web site: www.townandcountryreplaces.net
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