Town & Country Fireplaces TC30.NG04D User manual

TC30
TRANQUILITY
BURNER KIT
INSTRUCTIONS
PART#
TC30.NG04D
For TC30 Series D
Fireplaces
270315-16 TC30_NG04D 5056.42904D
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

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TC30_ng04D_270315-16
5056.42904D
If converting to propane see conversion instructions on page #6
before proceeding.
NOTE: Plug the 4 vacant holes in the bottom of the rebox with 1/2” screws,
as they are not required to attach this style of burner.
1. Bend ex lines into the approximate shape. (Fig #1)
2. Place covers under the burner tray. (Fig #2 & 3)
NOTE: Shutter must be fully closed for Natural gas, half open for Propane.
1 BURNER ASSEMBLY
1 PANEL, BASE
1 PEBBLE ASSEMBLY
2.2 LBS. SAND
1 COVER RHS
1 COVER LHS
1 BAG TAPERED PLUGS (NOT SHOWN)
Fig #3
Fig #1 Fig #2
Contents of Package
Tranquility Burner Installation

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TC30_ng04D_270315-16 5056.42904D
3. Position lower rear porcelain panel
centered at the rear of the rebox. Place
burner assembly into the rebox against
the rear panel.
(Fig #4)
4. Attach the manifold supply tube and
the pilot supply tube to the bulk head
ttings and tighten. (Fig. #5) Ensure
that there are no leaks.
Fig #4
Fig #5

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5056.42904D
BULKHEAD PLATE
2 SCREWS
Fig #6
Fig #7
INTERFACE
MODULE
IGNITION
WIRE
(RED)
FLAME
SENSOR
WIRE
(WHITE)
4. Secure the electrical bulkhead plate
(Fig.#6) and gasket to the rebox. (2
screws) Attach the ignition and sensor
wires to the module. (Fig.#7)

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TC30_ng04D_270315-16 5056.42904D
6. Remove panel retainer clips from upper
heat shield. Install right porcelain panel
tilting in from front corner. Secure the
right panel with one of the previously
removed panel retainer clips. (Fig #8)
7. Bend up retaining clip on the left panel.
Position upper rear panel on the top of
the lower rear panel and behind the right
panel. While supporting the upper rear
panel install and secure the left panel in
the same manner as the right panel.
(Fig #9)
Fig #8
Fig #9

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TC30_ng04D_270315-16
5056.42904D
8. Bend the retaining clip down over the
upper back panel.
(Fig #10)
NOTE:The clips can be adjusted side
to side to minimize any gaps between
the panels.
9. Slide covers out and attach to base with
one screw each.
(Fig #11)
Fig #10
Fig #11

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TC30_ng04D_270315-16 5056.42904D
10. Insert tapered plugs into raised burner
ports to prevent sand from entering ports.
(Fig #12)
11. Place sand in tray. Brush sand smooth
and level to just below top of raised
burner ports. Gently blow excess sand
from around ports.
(Fig #13)
12. Remove tapered plugs from ports.
Fig #12
Fig #13

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5056.42904D
Fig #14
Fig #15
13. Remove pebble assembly from
packaging by placing hand on top and
tipping upside down. Gently place
pebble assembly onto sand base
using pins to locate position.
(Fig #14)
NOTE:
Lift pebble assembly from bottom.
Do not lift by top rocks.
Hollowed out rock must cover the
pilot.
14. Install glass door. Unit is ready for
lighting.

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TC30_ng04D_270315-16 5056.42904D
WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes
and requirements of
the authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete
until the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane
convert as follows using the
components supplied with this
burner:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Note:
Factory supplied components must
be used to ensure correct input. After
conversion confirm proper manifold
pressure.
1. Remove the 2 front screws holding the
burner tray in place.
(Fig. #16)
2. Gently lift up the burner tray while
sliding to the left to disengage the
burner tube from the orice. Then tip
back to expose the orice.
3. Using a 1/2” wrench, undo the
natural gas burner orice,
(marked #32). Apply a small amount
of pipe joint compound to the threads
of the propane burner orice
(marked #48) to ensure a good seal,
before screwing it into the tting.
Loosen the primary air shutter screw,
open shutter half way and re-tighten.
(Fig. #17)
4. Remove the 2 screws holding the
pilot assembly in place with a stubby
screwdriver.
(Fig #18)
The burner assembly must
be removed from the unit if
previously installed.
Fig #16
Fig #17
Fig #18
Propane Conversion
MAIN BURNER (1.90 mm)
ORIFICE (5022.76)

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5056.42904D
5. With a 7/16”wrench loosen the pilot head
on the pilot assembly using a wrench to
hold the bracket steady. (Fig. #19)
6. Slide the pilot adjustment band over and
ensure that the hole in the orice band
is showing.
Fig. #20a shows NG position
Fig #19
Fig #20a

HOLE
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TC30_ng04D_270315-16 5056.42904D
Fig. #20b shows LP position
Re-attach the pilot assembly.
Fig #20b
For complete valve installation instructions, refer to the
instruction book included in the SIT conversion kit.
7. Fill in the date and
the name of the
personwhoperformedthe
conversion in the white
area on the conversion
label. Peel off the pro-
tective backing and
apply the conversion
label directly over the
gas specifications
on the rating label.

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5056.42904D
1. Remove the plug from the pressure test
port. The plug is located between the
right side lintel and rebox side.
(Fig. #26)
2. Thread the extension test tting into the
open port.
(Fig. #27)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete shut off the
gas, remove the tting and replace the
plug. Thread sealant will be required to
ensure a gas tight connection.
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig #27a
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
Fig #26
Fig #27
Gas Pressure Check

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TC30_ng04D_270315-16 5056.42904D
The air shutter on the burner tube controls the primary combustion air. It is set to the closed
position at the factory for natural gas fuel. Some adjustment may be necessary to obtain
desired ame and to eliminate carbon deposits.Evaluate ame appearance after the replace
has reached operating temperature. See Fig. #28 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the
ames are long, dark and stringy. The shutter may also be opened to lessen the ame
height.
NOTE:
Proper air shutter setting is required, fully closed for natural gas and half open for
propane.
The ame should be just orange and “lazy”. It should NEVER be set to create sooting
on internal parts and window glass.
Fig #28
Burner Flame Adjustment

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TC30_ng04D_270315-16
5056.42904D
ITEM.......DESCRIPTION....................................................PART NO.
#1..........TRANQUILITY BURNER KIT............. TC30.NG04D
#2..........PEBBLE ASSEMBLY ............................. TC36.9499
#3..........MAIN SUPPLY TUBE.................................5019.223
#4..........PILOT TUBE ............................................ 5019.225
ITEM.......DESCRIPTION..................................................... PART NO.
#5..........PILOT ASSEMBLY, CONVERTIBLE .. TCRP.5005025
#6..........ORIFICE, NATURAL GAS (#32)................ 5021.332A
#7.......... SAND .................................................. TC36.SAND22
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
1a
1b
1c
1i
1h
1f
1e
1d
1j
12
61g
3
4
5
#1.... BURNER ASSEMBLY
1a TRANQUILITY CURB
1b 19 PORT CAST BURNER
1c ROCK PAN
1d LINE COVER, LT
1e TRANQUILITY LEG
1f FLOOR PAN
1g TAPPED 1/8-27 NPT
1h LINE COVER, RT
1i BURNER INLET TUBE
1j CURB CLAMP
#2.... PEBBLE ASSEMBLY
#3.... MAIN SUPPLY TUBE
#4.... PILOT TUBE
#5.... PILOT ASSEMBLY, CONVERTIBLE
#6.... ORIFICE NG #32
#7.... PROPANE CONVERSION KIT (not shown)
#8.... SAND (not shown)
KIT CONTENTS:
NOT SHOWN
*
*
Replacement Parts

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TC30_ng04D_270315-16 5056.42904D
LP

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except as allowed under the copyright laws.
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Web site: www.townandcountryreplaces.net
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