Town & Country Fireplaces TCWS.54NG03C2 User manual

230911-12 5056.42521032 TCWS.54NG03C2
TCWS.54NG03C2
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
PART# TCWS.54NG03C2
For Model: TCWS54
Series: C2
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOMEOWNER

TCWS.54NG03C2 230911-12
Contents of Package
020611-12 5056.42521032 TCWS.54NG03C2
TCWS.54NG03C2
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
PART# TCWS.54NG03C2
For Model:TCWS54
Series: C2
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
IMPORTANT:
THESE INSTRUCTIONS ARETO REMAIN
WITH THE HOMEOWNER
1 BURNER TRAY
2 5 LB GLASS MEDIA
2 BURNER ASSEMBLIES
1 INSTRUCTION PACK
2

TCWS.54NG03C2 230911-12
If converting to propane see
conversion instructions on page #5
before proceeding.
Install panels according to the
TCWS.54CE2 Installation and
Operating manual prior to burner
installation. (Page 23)
1. Install the right burner by laying into
location trough and sliding to the right
to engage the venturi tube over the
orice. Repeat with left burner. (Fig.
#1)
NOTE: check air shutter for correct fuel
setting before proceeding further. Both
burner shutters are to be set the same,
fully closed for natural gas. 13/64 (0.2)”
open for LP.
CAUTION:The burners should be tightly
butted up against each other at the center
to ensure correct operation.
2. Tilt the burner tray into the unit and place
on top of the manifold brackets(Fig.#2).
Attach pilot to burner tray. Be sure pilot
is attached to burner support rail with
screw in rst hole position.
(Fig. #2a)
3. Secure the burner tray to manifold
brackets using eight screws(Fig. #3).
Black Diamond Burner Installation
FIRST HOLE POSITION
Fig #2
Fig #3
Fig #1
Fig #2a
3

TCWS.54NG03C2 230911-12
4. Place glass media into the burner
tray and brush smooth so that a
very light layer covers the burners.
(Fig. #4)
NOTE: Too much glass media will
cause sooting and improper ame
pattern.
5. Place rear porcelain trim, wide
edge, against the back panel and
press down over the pre-bent tabs
on the burner tray. (Fig. #5)
6. Place the front porcelain trim so
that it rests on the front shelf of
the rebox and is snug against the
rebox frame.
Ensure that the wide edge of the
trim is against the rebox frame.
(Fig. #6 & 7)
WIDE EDGE TO FRONT OF
FIREPLACE WITH FRONT
TRIM, TO THE REAR OF THE
FIREBOX FOR REAR TRIM.
Fig #6
Fig #7
Fig #4
Fig #5
4

TCWS.54NG03C2 230911-12
WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes
and requirements of
the authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete
until the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane
convert as follows using the compo-
nents supplied with this burner:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Note: Factory supplied components must
be used to ensure correct input. After con-
version conrm proper manifold pressure.
1. If installed remove the glass media from
the burners.
2. If installed remove the burner tray from
the manifold brackets. (Fig. #8b)
3. Remove burners
4. Using a 1/2” wrench, undo the
natural gas burner orice,
(marked 764). Apply a small amount
of pipe joint compound to the threads
of the propane burner orice
(marked 165) to ensure a good
seal, before screwing it into the tting.
Loosen the primary air shutter screw,
open shutter to give a gap of 13/64”
(0.2”) and re-tighten.Repeat on other
burner. (Fig. #10)
5. With a 7/16” wrench loosen the pilot
head on the pilot assembly. (Fig. #11)
Propane Conversion
Fig #9
Fig #11
Fig #8b
Fig #10
13/64
CONVERSION LABEL (5052.52088)
MINIMUM RATE SCREW (5005.16)
MAIN BURNER
(1.65mm) ORIFICES (5022.86)
PROPANE CONVERSION KIT
Date: ______________________
By / Par: ___________________
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
11.0 in/wc / 11.0 po/c.e.
(2.74 kPa)
1.65 mm
Max.: 54,900 (16.1)
Min.: 46,200 (13.5) 010610 6-WS54 5052.52088
Kit # TCWS.54LPC03/ESB/ESC for use with
model: Pour utilise avec du modèle:
TCWS.54CE2
This appliance was
converted to PROPANE GAS
with this kit on this date
by the organization which
accepts the responsibility
that this conversion has
been properly made. / Cet
appariel etair converter au
gaz LP par l’emploi de la
trousse de conversion par
une organization qui accepte
la responsibilité pour une
installation en bon état.
Fig #8a
5

Fig #18
TCWS.54NG03C2 230911-12
6. Slide the pilot adjustment band over and
ensure that the hole in the orice band
is showing.
Fig. #12 shows NG position
Fig. #13 shows LP position).
7. Remove the access panel, 10 screws,
and set aside.
8. Lift the control box shield and rest
on the edge of the screw above the
access hole (Fig. #14)
CONTROL BOX SHIELD
9. Remove the minimum rate screw
located in the valve. (Fig. #15)
The minimum rate screw is sealed with
an O-ring. Use a thin bladed
screwdriver to back the screw out past
the limit of the threading. At this point
a groove on the screw body will be
visible just above the valve body. Insert
a thin tool (knife blade or ne
screwdriver blade) into the groove and
gently pry the screw up. It helps to
rotate the screw while lifting on it.
10. Replace the minimum rate screw with the
one provided in the propane conversion
kit supplied with this replace. Ensure
that the screw is fully seated.
(Fig. #16)
Fig #12
Fig #15
Fig #16
NG POSITION LP POSITION
Fig #13
Fig #14
6

Fig #21
Date: ______________________
By / Par: ___________________
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
11.0 in/wc / 11.0 po/c.e.
(2.74 kPa)
1.65 mm
Max.: 54,900 (16.1)
Min.: 46,200 (13.5) 010610 6-WS54 5052.52088
Kit # TCWS.54LPC03/ESB/ESC for use with
model: Pour utilise avec du modèle:
TCWS.54CE2
This appliance was
converted to PROPANE GAS
with this kit on this date
by the organization which
accepts the responsibility
that this conversion has
been properly made. / Cet
appariel etair converter au
gaz LP par l’emploi de la
trousse de conversion par
une organization qui accepte
la responsibilité pour une
installation en bon état.
MUST INTERLOCK
ADD NAME
ADD DATE
Fig #18
TCWS.54NG03C2 230911-12
11. Remove the aluminum cap from the top
of the pressure regulator.
(Fig. #17)
12. Press down on the center post and rotate
90°. The center post should stay down.
(Fig. #19). Replace the aluminum cap.
13. Fill in the date and the name of the
person who performed the conversion in
the white area on the conversion label.
(Fig #18).Peel off the protective backing
and apply the conversion label directly
over the gas specications on the rating
label.
14. Re-locate the control box shield and
re-attach the access panel to the side
of the rebox with the screws
previously removed. (Fig. #20 & 21)
15. If the burner was removed in previous
steps replace in reverse order or return
to installation process on Pg. 3.
WARNING: Both the
control box shield and
the access panel must
be reinstalled after
conversion/ installation
or servicing has been
completed.Failure to do
so will cause overheat
ing andpremature failure
of the control system.
CONTROL SHIELD SHOWN IN
PROPER CLOSED POSITION
Fig #17
Fig #19
Fig #20
NG LP
7

TCWS.54NG03C2 230911-12
1. Remove the plug from the pressure test
port using a 3/16” hex key. The plug is
located between the right side lintel and
rebox side.
(Fig. #23)
2. Thread the extension test tting into the
open port.
(Fig. #24)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete shut off the
gas, remove the tting and replace the
plug. Thread sealant will be required to
ensure a gas tight connection.
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig #22
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.8" WC 11" WC
Minimum 2.1" WC 5.5" WC
Gas Pressure Check
Fig #23
Fig #24
8

TCWS.54NG03C2 230911-12
The air shutter on the burner tube controls the primary combustion air. It is set to the closed
position at the factory for natural gas fuel.For LP see Pg.5.Some adjustment may be necessary
to obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after
the replace has reached operating temperature. See Fig. #25 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the
ames are long, dark and stringy. The shutter may also be opened to lessen the ame
height.
NOTE:
Proper air shutter setting is required.
The ame should be just orange and “lazy”. It should NEVER be set to create sooting
on internal parts and window glass. Allow the replace to run for 30 minutes before
evaluating ame appearance.
Burner Flame Adjustment
Fig #25
9

NOT SHOWN
*
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TCWS.54NG03C2 230911-12
ITEM.......DESCRIPTION......................................................... PART NO.
#1..........BLACK DIAMOND BURNER .......... TCWS.54NG03C2
#2..........GLASS MEDIA (2 required).................... TCRP.501201
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
Replacement Parts
1
KIT CONTENTS:
10

TCWS.54NG03C2 230911-12
11

Technical support: 1-250-748-1184
Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
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