Town & Country Fireplaces TCWS.54CE2 User manual

WARNING: If the information in these
instructions is not followed exactly, a re or
explosionmayresultcausingproperty damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier call
the re department.
Donot storeoruse gasolineorother ammable
vapors and liquids in the vicinity of this or any
other appliance.
Thisappliancemaybe installed in an aftermarket
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certied kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room. MODEL
TCWS.54CE2
SERIES C
MODULAR DIRECT VENT
FIREPLACE
TCWS.54CE2
INSTALLATION
AND OPERATING
INSTRUCTIONS
TCWS.54.CE2 200810-40 5056.42521.1
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

Table of Contents
Caution ........................................................................................... 3
Safety ............................................................................................. 3
Important Note for the Commonwealth of Massachusetts:.............4
Fireplace Dimensions .....................................................................5
Minimum Clearances to Combustible Material ............................... 5
Installation Requirements ...............................................................6
Manufactured (Mobile) Home .........................................................6
Window Frame Removal.................................................................6
Standoffs......................................................................................... 7
Locating The Fireplace ................................................................... 7
Framing and Finishing ....................................................................8
Steel Stud Framing Kit................................................................. 10
Maestro Control ........................................................................... 13
– Plumbing and Electrical............................................................. 13
Gas Pressure Check..................................................................... 15
Gas Supply ................................................................................... 15
Venting.......................................................................................... 16
Wall Termination Venting .............................................................. 16
Roof Termination Venting Chart.................................................... 17
Vent Terminal Clearance...............................................................20
Vent Pipe Sealant ......................................................................... 21
Vent Restrictor Adjustment ........................................................... 22
Firebox Panels Installation............................................................ 23
Finishing Touch Trim Kit Instructions.............................................24
Lighting Instructions .....................................................................25
First Fire........................................................................................ 25
Maestro Control System ............................................................... 26
Remote Control Initial Setup.........................................................26
Maestro Control System - Operation ............................................ 27
Maintenance .................................................................................30
TCWS.54CE2 Replacement Parts ............................................... 31
Replacement Parts – Maestro Control System............................. 32
Wiring Diagram.............................................................................33
Roof Termination Kit ...................................................................34
Vent Pipe Dimensions .................................................................35
Vent Offset Chart .......................................................................... 36
Quick Panel Removal for Valve Service........................................37
Safety Label Location ................................................................... 39
2
TCWS.54CE 200810-40

FOR YOUR SAFETY - Do not install or operate your Town & Country replace without
rst reading and understanding this manual. Any installation or operational deviation from
the following instructions voids the Town & Country FireplacesTM Warranty and may prove
hazardous.
This appliance and its individual shut off valve must be disconnected from gas supply pip-
ing system during any pressure testing of that system at test pressures in excess of 1/2
psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours.
This is due to the curing of paints, sealants and lubricants used in the manufacturing process.
This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes
caused by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a qualied service
technician to inspect the replace and to replace any part of the control system and any gas
control which has been under water.
Due to high temperatures, this gas appliance should be located out of traffic and away from
furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and
should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating.
Failure to do so may create a hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should
be inspected before use and at least annually by a professional service person. More
frequent cleaning may be required due to excessive lint from carpeting, bedding material,
etc.. It is imperative that control compartments, burners and circulating air passageways
of the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees
or representatives for any damages caused by an inoperable, inadequate, or unsafe
condition which is the result, either directly or indirectly, of any improper operation or
installation procedures.
This appliance must not be connected to a chimney ue serving a separate solid fuel
burning appliance.
3
TCWS.54CE2 200810-40
Caution
Safety
We recommend that our gas hearth
products be installed and serviced
by professionals who are certied
in the United States by the National
Fireplace Institute®(NFI) as NFI Gas
Specialists

Important Note for the Commonwealth of Massachusetts:
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level
where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon
monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas
fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of
hard-wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detec-
tor with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1
through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or struc-
ture used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side
wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by
the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the fol-
lowing requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e)) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
4
TCWS.54CE 200810-40

73 7/8”
53 5/8”
17 3/4”
55”
73 7/8”
53 5/8”
22 5/8”
11 3/8”
29 3/4”
28 5/8”
29 3/4"
24"
4“
*
CEILING
ADJACENT WALL
OR MANTEL SUPPORT
6”
COMBUSTIBLE FLOOR
COMBUSTIBLE HEARTH
* MANTEL CLEARANCE
A 9”
B 6”
C 3”
** MANTEL DEPTH
D 12”
E 6 3/4”
F 1 1/2”
MANTEL CLEARANCE
CHART
UNIT MAY BE RECESSED UP TO 6” WITH
NONCOMBUSTIBLE MASONRY TYPE MATERIAL
Minimum Clearances:
Side standoffs....................................................... 0 in. (0 mm)
Back standoffs ...................................................... 0 in. (0 mm)
Top standoffs ........................................................ 0 in. (0 mm)
Bottom of appliance.............................................. 0 in. (0 mm)
Adjacent side wall................................................. 4 in. (102 mm)
Ceiling to appliance ............................................ 24 in. (610 mm)
*Mantel to appliance .................. ..........See Figure #2
**Maximum Mantel extension .. ..........See Figure #2
Mantel support...................................................... 4 in. (102 mm)
Vertical vent pipe ..........................................1 3/4" in. (45 mm)
Fig. #1
Fig. #2
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #7
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE MATE-
RIAL, ELECTRICAL WIRING OR GAS PLUMBING
IN THIS AREA.
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
STANDOFFS
STEEL FRAMING
FIREPLACE FRONT
TOP OF LINTEL BAR
A
BC
D
E
F
Fig. #3
5
TCWS.54CE2 200810-40
Fireplace Dimensions
Minimum Clearances to Combustible Material

LATCH HANDLE
Fig. #4
Fig. #5
Warning: Turn off the replace, and allow ample time for the unit to cool before
proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The window frame is held in place by two spring-loaded latches that are operated by a
one-piece latch handle.
1. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)
2. Using a screwdriver or other similar object, push against the notch in the top of the
latch and grab the bottom of the latch handle as it protrudes. Lift handle until latch hook
disengages. Repeat for other side while holding glass so it does not tip out. Fig #4, 5 &
5a.
3. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of
the frame and lift up and out to disengage from its bottom track.
4. Place the window frame in a safe place to avoid damage.
5. Re-assemble in reverse order. Latch handle should snap into place and be ush with
window frame when engaged correctly.
6. Reinstall Trim Kit if required.
TIP:
To ensure glass is properly latched, grasp the top left and
right sides of the glass frame, under moderate pressure it
should pull forward and return to original position evenly on
both sides.
Fig. #5a
The Town & Country Fireplace installation and venting must conform to the current
CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code,
ANSI Z223.1 (in the USA), and approved per local codes. Only qualied (licensed or
trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install
this product.
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured
Homes after the "rst sale". Consult local codes for approval. The replace must be
fastened in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in
CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR,
Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installa-
tions, Sites and Communities ANSI/NFPA 501A (in the USA).
6
TCWS.54CE 200810-40
Installation Requirements
Manufactured (Mobile) Home
Window Frame Removal

TOP STANDOFFS
SIDE
STANDOFF
(THIS SIDE ONLY)
The standoffs are shipped loose
inside the replace and must be
installed on the top and the side of
the replace as shown in Fig.#6.
Do this once the replace is on
site and in position.
In planning the installation for the replace, it is necessary to determine where the unit is to
be installed, location of vent system and where gas supply piping may be plumbed. Various
installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall
projection (Fig. #7). Due to high temperatures, do not locate this replace in areas of high
traffic or near furniture or draperies.
The minimum clearances from the replace to combustible surfaces must be adhered
to and are shown in Fig. #2 and Fig. #3.
EXAMPLES OF COMMON LOCATIONS
SEE FIG #11 FOR DIMENSIONS
HANDLE
CONTROL
BOX
Fig. #6
Fig. #7
7
TCWS.54CE2 200810-40
Locating The Fireplace
Standoffs

74”
55”
12”
17 7/8”
22 3/4”
26 3/4”
9 5/8”
12”
Note: The replace should be in place
and venting installed before framing in or
building an enclosure around the unit.
TheTown & Country replace must be framed
in as described below or totally enclosed with
non-combustible material, such as
facing brick.
Determine the total thickness of facing
material to be used. A thickness of 3/4" will
allow the nishing surface to be ush with
the front of the unit. If preferred, additional
masonry type non-combustible material can
be installed above and to the sides up to 6
inches forward of the appliance.
*The nishing material must not interfere
with glass frame access.*
A Steel Stud Framing Kit is supplied with the
replace and must be used unless the
replace is totally enclosed with
non-combustible material. Assemble the
framing kit as per the instructions on pages
10 – 13 of this manual.Attach the steel frame
to the replace once the replace is in its nal
position.Secure the steel frame to the framing
brackets on each side of the unit.Ensure that
the studs are set back far enough to allow
for thickness of nishing surface.
The sides, back and top of the replace can
be framed in up to the steel studs and the
replace standoffs using conventional
lumber. Consult local building codes for
specic requirements.
Due to high temperatures, non-combustible
board is supplied with the replace and must
be used to sheet in the front of the replace,
extending 12" below, 12” above and 9 5/8" to
the side of the framing edge bars. (Fig. #9)
Standard sheetrock (dry wall) may be used
beyond this.
If the backer board is not to be nished with
other non-combustible material such as tiles,
it is recommended that top sections of board
supplied with framing kit be replaced with
a single sheet of non-combustible board.
Taped and mudded joints may crack due to
the elevated temperatures.
Chase Insulation: When installing this
replace against a non-insulated exterior wall
or chase, it is recommended that the outer
walls be insulated to the same degree as other
exterior walls. Do not place replace directly
against the insulation. Cover the insulation
and plastic vapour barrier with a solid surface,
such as dry wall (sheetrock). Consult local
codes. Do not insulate or use plastic vapour
barrier within the framing kit.
ALL OTHER FRAMING CAN
BE DONE WITH
CONVENTIONAL LUMBER
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY
COMBUSTIBLE MATERIAL, ELECTRICAL WIRING,
INSULATION, PLASTIC VAPOR BARRIER OR GAS
PLUMBING WITHIN THE STEEL STUD FRAMING
STEEL STUD FRAMING KIT DIMENSIONS
(Supplied with replace)
Fig. #8
8
TCWS.54CE 200810-40
Framing and Finishing

12”
9 5/8”
12”
74 1/4"
55 1/4"
74 1/4"
22 1/16"
11 5/16" 5/8"
80 5/8"
46 1/4"
33"
114"
74 1/4"
INCLUDING SHEETROCK
NON-COMBUSTIBLE RECESSED
INSTALLATION DETAIL
NON-COMBUSTIBLE BOARD DETAIL
MINIMUM COMBUSTIBLE
FRAMING DIMENSIONS
IF THE BACKER BOARD IS NOT TO BE
FINISHED WITH OTHER NON-COMBUS-
TIBLE MATERIAL SUCH AS TILES, IT IS
RECOMMENDED THAT TOP SECTIONS
OF BOARD SUPPLIEDWITH FRAMING KIT
BE REPLACEDWITHA SINGLE SHEET OF
NON-COMBUSTIBLE BOARD.TAPED AND
MUDDED JOINTS MAY CRACK DUE TO
THE ELEVATED TEMPERATURES.
FULL SHEET OF A NON-
COMBUSTIBLE MATERIAL
(NOT INCLUDED IN KIT)
Fig. #9A
Fig. #9
Fig. #10
Fig. #11
NON-COMBUSTIBLE
MATERIAL MUST EXTEND
12" ABOVE, 9 5/8" TO THE
SIDES AND 12” BELOW THE
FRAMING EDGES.
NON-COMBUSTIBLE
BOARD
NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING.
STEEL STUDS
NON-COMBUSTIBLE
MASONRY TYPE MATERIAL
NON-COMBUSTIBLE
BOARD
9
TCWS.54CE2 200810-40

1
2
3
4
5
6
7
9
10
8
11
Each Kit Contains:
Item Part # Description Qty.
1 5049.9912 SCREW, WAFER #8 x 1/2 Pkg
40
2 8293.4 STUD, SIDES 55” L 2
3 8293.2 STUD, OUTER SIDES 55” L 2
4 8293 STUD, UPPER/LOWER
37 5/8” L
4
5 8293.6 INNER CROSS BRACE
56 5/8” L
1
6 8293.8 STUD, CENTER 25” L 3
7 8293.9 LOWER CROSS BRACE
56 5/8” L
1
8 8294.2 NON-COMBUSTIBLE BOARD
TOP/BOTTOM 12 x 22 3/4”
4
9 8294.3 NON-COMBUSTIBLE BOARD
CENTER TOP/BTM 12 x 26 3/4”
2
10 8294.4 NON-COMBUSTIBLE BOARD
SIDES 9 5/8 x 17 7/8”
2
11 5049.993 SCREW, DRYWALL 1 1/4” Pkg
30
TCWS.54FRKIT
10
TCWS.54CE 200810-40
Steel Stud Framing Kit

NOTE: Sheet metal parts have sharp edges, use caution when handling.
1. Frame Assembly
• Place 2 of #4 together as a top.
•Place 1 of #6 into the joint with the long edge facing up. Align the 3 holes and screw together with wafer screw #1.
•Attach the remaining #6 in the same manner at holes to the left and right of the center.
•Attach #2 with wide edge face up.
•Attach #5 to #6 and #2.
•Attach #7 to #2 using 1 screw through the top and 1 screw through the side at each end.
•Place 2 remaining pieces of #4 together at the bottom of the framing kit in the same manner as the top, screw them together and attach to
the inner steel studs.
•Turn the framing kit over and secure all studs from the back.
2
2
33
44
44
5
666
7
FRONT VIEW (slightly angled)
SCREW THROUGH
3 LAYERS BEND OUT FRAMING
TABS TO FRONT
WIDE FACE
FORWARD
SCREW INTO
SIDE
SLOTS UP
LONG EDGE UP
Fig. #12
4
4
6
6
6
1
2
2
2
5
7
11
TCWS.54CE2 200810-40

Fig. #15
8
10
10
9
This replace may be recessed up to a
maximum depth of 6”, this recess must
be constructed from non combustible
material. The space between the
outside lintels and the rebox must be
completely free of any obstructions or
debris and the window with trim tted
must be able to move freely. No build-
ing material is permitted to protrude
past the lintel bars attached to the re-
place under ANY circumstance.
Fig. #15b
FRAMING
EDGES
GLASS
FRAME
NON COMBUSTIBLE
FINISH MATERIAL
2. Attach the Assembled Frame to the
Unit
• Align the assembled frame to the unit
framing brackets. (Fig #13) Attach at
the fastening points through the
access holes in the outer side studs
(3).
3. Secure to Existing Framing
•Bend out the tabs 90 degrees before
inserting the unit into its framed housing
(Fig. #14).
•Secure the frame assembly to the wood
frame through the tabs.
4. Install Non-Combustible Board Top
and Sides
• Use drywall screws to install the
non-combustible board top ,
bottom ,sides top center and
bottom center . (Fig. #15)
Fig. #13
Fig. #14
11
8
99
810
12
TCWS.54CE 200810-40

The gas control system is located on the right hand side of the rebox behind an access
panel and the decorative rebox panel (if installed). The replace is operated via a wall
switch and a hand held remote control unit.
The wall control is connected to the replace by a 25 ft.communication cable supplied with the
replace. The communication cable can be extended with an optional 25 ft. extension kit.
Installation
1. Place the replace in the desired location.
2. Remove the window from the replace.
3. Remove access panel from right hand side of the rebox (Fig. #16)
4. Lift the control box heat shield from the bottom opening to clear the location tabs and
pull inwards. Lower the heat shield to clear the top tab. Lift the heat shield and locate
on the screw above the opening. (Fig. #17 & 18)
NOTE: The ex lines may have to be pushed down to allow the shield to be lowered
enough to clear the top tab.
5. Connect a 110 V. AC electrical supply to the outlet installed inside the control box
(Fig. #19)
6. Connect the gas supply to the valve (Fig. #19)
7. Plug the A/C adaptor into the outlet (Fig. #19)
8. Attach the electrical box for the supplied wall control to the framing in the desired
location (up to 50 ft. away). (25 ft. is supplied with replace. An additional 25 ft. can
be achieved by using the optional kit (Part # 5005.064) available from your
dealer).
WARNING: The control box heat shield and access panel must be replaced.
Failure to do so will overheat and cause premature failure of the control.
OUTLET
Fig. #19
Fig. #18
Fig. #17
GAS CONNECTIONA/C ADAPTER
Fig. #16
HEAT SHIELD
ACCESS PANEL
13
TCWS.54CE2 200810-40
Maestro Control
– Plumbing and Electrical

9. Route the communication cable as required to the wall control electrical box.
10. Attach the communication cable to the wall control. (Fig. #20)
11. Insert the 4 supplied “AA” batteries into the battery pack and connect to wall control.
(Fig. #21)(DO NOT INSTALL BATTERIES IF FIREPLACE IS CONNECTED TO A
POWER VENT)
12. Fasten the wall switch to the electrical box.
13. Fasten the faceplate to switch
14. If not already installed, install the burner and media set using the instructions supplied
with the burner kit.
15. Turn on the gas supply and check that all connections are tight and leak free.
16. Turn on gas and electrical supplies.
18. Press the up button on the wall control
and hold it for 5 seconds or until a clicking
sound is heard from the gas control.
Release the button, check manifold
pressure and ensure that it’s correct.
(Fig. #23)
(Refer to Burner installation manual)
19. Press the center button of the wall control.
The replace will shut off.
20. Install the remaining screws in the access
panel and tighten.
21. Remove the pressure gauge and the
extension test tting and thread the
pressure test port plug into the pressure
test port. Thread sealant is required on
the threads. (Refer to Burner installation
manual)
22. Turn the replace on and verify that
the connections are tight.
Standing Pilot Function
(Only for use where permitted)
The control system on this replace is set to operate as electronic ignition. If required the
system can be converted to a standing pilot by depressing a recessed button located on
the lower right hand side of the wall control. (Fig. #24) This should be depressed with a
paperclip, pencil or other thin object. Once activated the pilot will run continuously. Please
check with your local inspector to ensure that this is permitted in your area.
17. Press the center button on the wall control (Fig. #22). The igniter will start to spark.
After a short time the pilot will light, followed by the main burner.
Fig. #20
Fig. #21
Fig. #22
Fig. #23
Fig. #24
LEARN BUTTON
STANDING PILOT BUTTON
14
TCWS.54CE 200810-40

Correct gas pressure requirement:
Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.8" WC 11" WC
Minimum 2.1" WC 5.5" WC
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Please refer to the Burner Installation Manual for gas pressure testing procedure.
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig. #25
GAS VALVE INLET
Caution: The gas line should be installed by a qualied service person in accordance with
all building codes. This section is intended as a guide for qualied technicians installing this
appliance. Consult local and/or national building codes before proceeding.
Gas supply line access holes are located at the top and left sides of the Control Box. Gas
valve inlet accepts a 3/8" N.P.T. tting. Correct gas line diameter must be used to assure
proper operation and pressure.
The replace has an input rate of 54,900 BTU/HR on both Natural Gas and
Propane.
It is essential that a union or anged connection be installed just upstream of the
valve and inside the control compartment to allow for repair or replacement of the
gas valve.
Check local codes for additional requirements.
1. Connect the gas supply to the valve (Fig. #23a)
2. Turn on the gas supply and check that all connections are tight and leak free.
WARNING:The access panel including gasket must be
reinstalled after conversion/installation or servicing
has been completed. Failure to do so will cause
overheating and premature failure of the control system.
Fig. #23a
15
TCWS.54CE2 200810-40
Gas Supply
Gas Pressure Check

This replace can only be wall terminated using the TCVT. PVB2 or TCVT.FMPV power vent
kit. Please see the instructions supplied with the kit for installation details.
Before installing venting for this unit, the installer should read these instructions to insure
that the proper vent conguration has been selected.
Use only Town and Country Termination kits #:
TCVT.RTA - Roof Termination Kit
Vent system components approved for use with the Town and Country Fireplace are shown
in Fig. #31.
NOTE: Optional Power Vent (TCVT.PVB2 or TCVT.FMPV) require different venting.
Please refer to Power Vent manual.
Various combinations of vent runs may be used. Refer to Fig. #26 for details. For optimum
performance and ame appearance, keep the vent length to a minimum and limit the number
of elbows.Connections between each vent system component must be tightly joined, secured
with sheet metal screws and sealed with high temperature self adhesive tape.
VENT SUPPORTS: A minimum of 1 support every 4’ must be used.
CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER
THAN 1 3/4 INCHES FROM ANY PART OF THE VENT PIPE.
16
TCWS.54CE 200810-40
Venting
Wall Termination Venting

20'
10'
8'
6
40'
MAX.
4'
2'
48'
4' MAX.
'
18” MIN BEFORE ELBOW
MINIMUM VENT HEIGHT
Various combinations of vent runs may be
used. Refer to Fig. #26 for details. For op-
timum performance and ame appearance,
keep the vent length to a minimum and limit
the number of elbows.Connections between
each vent system component must be tightly
joined, secured with sheet metal screws and
sealed.
CAUTION:
Under no condition
should combustible
material be closer than
1 3/4 inches from any
part of the vent pipe.
Only 45º elbows can be
used in this vent system.
Maximum number of
elbows is 2.
Fig. #26
17
TCWS.54CE2 200810-40
Roof Termination Venting Chart

B
14 1/2"
A
Ceiling Opening:
1. Determine the exact position of the replace so that the vent pipe is centred (if possible)
between two building framing members. Lay out the vent system path, minimizing the
number of elbows and length of vent. Consult your local building codes prior to proceed-
ing.
2. Cut and frame a 14 1/2" opening in the oor, ceiling or roof where the vent system will
pass. Size of the opening in the roof may need to be increased as the pitch of the roof
increases. Avoid cutting rafters.
Ceiling Firestop:
Where a vent pipe passes through a oor or ceiling, a ceiling restop (TCVT.THIMA) must
be used to retain insulation and maintain proper clearances.
From below, push the ceiling restop through the opening and secure in place. If the restop
is used to penetrate a oor, the outer shield may be trimmed in length. If the restop pen-
etrates into an attic, leave the shield full length to keep insulation away from the vent pipe.
Additionally, after the vent pipe is in place, install a storm collar on top of the shield.This will
prevent loose insulation from falling into the area between the vent pipe and the shield.
Vent Pipe:
1. Install the rst section of vent pipe into
the collar on top of the replace. Secure
in place with screws and seal with ap-
proved "HighTemperature" self-adhesive
aluminium tape provided.
2. Continue adding vent pipe lengths up
and through the restop(s) and through
the roof. The vent pipe must extend at
least 24" above the roof.
Seal the vent pipe as per "Vent Pipe Sealant"
section.
Roof Support Bracket:
Slip the roof support bracket down over the
vent pipe. Rotate the 90° brackets to accom-
modate roof pitch. Attach the brackets to
the roof joists with nails or building screws.
Tighten the band around the vent pipe and
secure in place with screws.
Fig. #27
Fig. #28
Size of the opening will have to
increase with the pitch of the
roof to ensure a 1 3/4" inch air
space clearance between vent
pipe and combustibles.
Roof Pitch A B
0/12 14 1/2" 7 1/4"
4/12 16 1/2" 8 3/4"
6/12 18" 10"
8/12 19 3/4" 11"
12/12 24" 13 3/4"
VENT PIPE
ROOF SUPPORT BRACKET
(TCVT.93915)
18
TCWS.54CE 200810-40

Roof Vent Terminal:
1. Place the roof ashing over top of the vent pipe and seal it to the roof using the meth-
ods and materials appropriate for the type of roof on the building. Shingle roof example
shown. (Fig. #29)
2. Place the storm collar down over the vent pipe until it is level. Tighten storm collar for
a snug t. Apply a thick horizontal ring of mastic around the pipe at top of the storm
collar. (Fig. #29)
3. Lower the roof vent terminal cap over the vent pipe and secure in place with screws
provided. (Fig. #29) Seal screw heads and joint with caulking to prevent any moisture
entering the venting system.
Fig. #29
VERTICAL TERMINATION CAP
(TCVT.9365)
FLASHING
STORM COLLAR
(TC42.90665)
MASTIC
NOTE: ADJUSTABLE FOR VARIOUS ROOF
PITCHES, FROM FLAT ROOF TO 12/12
PITCH ROOF.
VENT PIPE
19
TCWS.54CE2 200810-40

36"
24"
(91.5 cm )
(61 cm )
See Fig #30b
Vent System Components Town & Country
12" Pipe Length .................................................... TCVT.811X12
18" Pipe Length .................................................... TCVT.811X18
24" Pipe Length .................................................... TCVT.811X24
48" Pipe Length .................................................... TCVT.811X48
12" Adjustable Pipe Length................................... TCVT.811X12ADJ
45° Elbow ............................................................. TCVT.811XLB45
Wall/Offset Support .............................................. TCVT.811XOS
*A minimum of 1 support every 4’ must be used.*
Roof Termination Kit ............................................. TCVT.RTA
Wall Shield/Ceiling Firestop.................................. TCVT.THIMA
Roof Flashing, Adjustable ..................................... TCVT.811FLADJ
Roof Flashing, Flat ............................................... TCVT.811FLFLT
Roof Flashing, Steep ............................................ TCVT.811FLSTP
or any ashing that ts 11" pipe
VENT TERMINAL MINIMUM CLEARANCES
TO ADJACENT STRUCTURES
Fig. #30
Fig. #31
Minimum clearances to the vent terminal must be maintained as shown
in gure #30. Measure clearances to the nearest edge of termination
hood.
NOTE: Vent terminal must not be
recessed
NOTE: LOCAL CODES OR REGULATIONS MAY REQUIRE
DIFFERENT CLEARANCES.
Terminal to Sloped Roof
Pitch Table (minimum)
ft m
Flat to 6/12 1.00 0.30
Over 6/12 to 7/12 1.25 0.38
Over 7/12 to 8/12 1.50 0.46
Over 8/12 to 9/12 2.00 0.61
Over 9/12 to 10/12 2.50 0.76
Over 10/12 to 11/12 3.25 0.99
Over 11/12 to 12/12 4.00 1.22
Fig. #30b
20
TCWS.54CE 200810-40
Vent Terminal Clearance