Toyota TNS 500 User manual

TOYOTA NAVIGATION SYSTEM
PART NUMBER
NAVIGATION KIT PART N° 08545-00803
TOYOTA MOTOR CORPORATION
INSTALLATION INSTRUCTIONS
FOR **T23*R
Manual Ref. Nr.N1RT23-0-00

09-99 Celica (RHD) - 2
Celica TNS 500
PRECAUTIONS
• Do not pinch the rear wiring or har-
ness in the tightened part.
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION
• Be sure to disconnect the negative
(-) lead from the battery terminals.
• When passing the wires through the
dashboard or other panels, use a
grommet to ensure waterproofing.
• Protect the wiring with tape when it is
passed through a hole.
• When disconnecting the connectors,
be sure to grip the connector body.
Do not tug on the wiring.
• Do not forcibly pull any car wiring harness.
Rough tugging may result in opened con-
nections, or a broken wire or harness.
• Confirm that lamps, horn, wiper and
other car accessories operate normally.
• Protect your car with fender covers, seat
and so on.
• Use the correct tool when tightening
bolts or nuts.
• Before drilling a hole, check that the rear of
the mounting wall is clear.
• Be sure to firmly tighten connectors
and terminals.
• Before connecting the power wiring to
the battery, check the wiring con-
nections, harness, etc. to see that they
are properly secured.
• Check body and trim near area of installation to be certain no
dirt or scratches resulted from the installation.
waterproof - O.K. !!
Taping
Grommet
Insert
completely
Stop it !

09-99Celica (RHD) - 3
Celica TNS 500
Precautions ..................................................................................................................................................................... 2
Required Parts/Subkits ................................................................................................................................................... 4
Navigation System Assy ................................................................................................................................................. 5
Wire Harness .................................................................................................................................................................. 7
Installation Overview ...................................................................................................................................................... 8
How to connect .............................................................................................................................................................. 9
Fujitsu Ten Audio Unit (with AVC-LAN) .......................................................................................................................... 10
Matsushita Audio Unit (with AVC-LAN) .......................................................................................................................... 11
Audio Units with 13PIN Connector (without AVC-LAN) .................................................................................................. 12
Vehicle Disassembly........................................................................................................................................................ 13
Installation of the GPS Antenna ...................................................................................................................................... 17
Wire Harness Installation ............................................................................................................................................... 19
Installation of the Computer ........................................................................................................................................... 25
Monitor Installation ......................................................................................................................................................... 28
Wire Harness Connection ............................................................................................................................................... 31
Storage of the Remote Control ....................................................................................................................................... 34
System Start Up ............................................................................................................................................................. 35
TABLE OF CONTENTS

09-99 Celica (RHD) - 4
Celica TNS 500
COMBINATION
Radio/Cassette + Navigation
Radio/Cassette + CD-Changer
+ Navigation
HEAD UNIT
TF4301 (08600-00922)
or
TM4000 (08600-00888)
18401 (86100-20510)
or
58408 (86100-60080)
TF4301 (08600-00922)
or
TM4000 (08600-00888)
18401 (86100-20510)
or
58408 (86100-60080)
ADD ON UNITS
CD-CHANGER
TM0461 (08601-00879)
TM0461 (08601-00879)
NAVIGATION-ASSY
08545-00803
08545-00803
08545-00803
08545-00803
NECESSARY PARTS
W/H (08695-00260)
W/H (08695-00260)
REQUIRED PARTS/SUBKITS

09-99Celica (RHD) - 5
Celica TNS 500
No. Description / Description Qty
MONITOR 1
W/H SUB-ASSY 1
WIRE HARNESS 1
TAPE 5
FOAM TAPE 3
W/H SUB-ASSY 1
W/H SUB-ASSY 1
WIRE TIE 15
SCREW (M5 x 8) 4
VELCRO (Yellow) 2
VELCRO (Blue) 2
REMOTE CONTROL 1
STORAGE BATTERY 2
13
12
11
10
9
8
7
6
5
4
3
2
1
COMPUTER 1
GPS ANTENNA 1
*1NAVIGATION DISC 1
COMPUTER BRACKET 2
SET BOLT (M5 x 8) 4
CORD CLAMP 6
TAPE 2
WIRE TIE 6
EARTH PLATE 1
ANCHOR BOLT 4
BOLT (M5 x 16) 4
BOLT (M5 x 20) 1
HOLD BRACKET 1
ADHESIVE TAPE 3
33
32
31
30
29
28
27
26
25
24
23
22
21
20
*1: NAVIGATION DISC (CD-ROM) is not included in the navigation kit.
22
NAVIGATION SYSTEM ASSY

09-99 Celica (RHD) - 6
Celica TNS 500
1
7
8
9
10
11
12
13
2
3
5
4
6
*1: NAVIGATION DISC (CD-ROM) is not included in the navigation kit.
22
*1
20
26
27
28
29
30
31
32
21
22
23
24
25
;;;;;;;;;;;;;
;;;;;;;;;;;;;
;;;;;;;;;;;;;
;;;;;;;;;;;;;
;;;;;;;;;;;;;
;;;;;;;;;;;;;
33
Note :
In cases where the CD-Changer is installed together with the navigation system, the wire harness n°
08695-00260 is needed (See page 7).
The wire harness is not included in the navigation kit.

09-99Celica (RHD) - 7
Celica TNS 500
For CD- and MD-Changer only
48
WIRE HARNESS 08695-00260

09-99 Celica (RHD) - 8
Celica TNS 500
WIRE HARNESS SUB-ASSY - SPEED LINE (VIOLET/WHITE)
WIRE HARNESS
ANTENNA WIRE
WIRE HARNESS REVERSE SENSOR WIRE (RED/BLUE)
INSTALLATION OVERVIEW
2
6
Audio Assembly
Monitor
Wire Harness
3
Computer
20
Antenna Wire
(to the Deck Floor Box)
2
3
6
GPS Antenna
21
1

09-99Celica (RHD) - 9
Celica TNS 500
GENERAL OUTLINE (Audio with AVC-LAN)
Refer to the repair manual for information on removal of vehicle parts, installation methods, torque and so forth.
1
Monitor
Wire Harness
3
Computer
20
Antenna Wire
GPS Antenna
21
The wire harness connection depends on the type of audio; for more details see pages 10 - 11 - 12.
To connect the CD-Changer an additional subwire harness (08695-00260) is required.
See page 7.
Note : CD-Changer installation
Audio assy
Splicing connector
Vehicle wire harness
12P 10P6P 8P
1P
13P
2P
8P
DIN-13P
*do not remove the cover
HOW TO CONNECT
Wire Harness Sub-Assy
- Speed Line (violet/white)
2
*Connecting
Terminal for
Multi-CD Changer

Audio Assy
18401
TF4301
CD-Changer
TM0461
09-99 Celica (RHD) - 10
Celica TNS 500
8P 8P 6P13P 10P
10P
12P
2P
Antenna
Antenna
Audio Assy
DIN 13P (No use)
Reverse signal
Reverse signal
SPD
SPD
• Audio Unit Application
AUDIO ASSY + NAVIGATION SYSTEM
AUDIO ASSY + NAVIGATION SYSTEM + CD-CHANGER
2
3
20
21
1
8P 8P 6P
13P 10P
10P
12P
12P
12P
1P
2P
* 08695-00260 To be ordered separately
* 08695-00260
Disconnect
To CD-Changer unit
3
20
21
1
DETAILED CONNECTION OUTLINE
FUJITSU TEN AUDIO UNIT (WITH AVC-LAN)
DIN 13P (No use)
Audio Assy
2
CD-Changer
wire

Audio Assy
58408
TF4301
TM4000
CD-Changer
TM0461
09-99Celica (RHD) - 11
Celica TNS 500
AUDIO ASSY + NAVIGATION SYSTEM
AUDIO ASSY + NAVIGATION SYSTEM + CD-CHANGER
8P 6P
13P 10P
10P
10P
12P
2P
WIRE HARNESS
WIRE HARNESS
2
6
7
7
3
20
21
1
10P
* 08695-00260
Connection
CD-Changer wire
To CD-Changer unit
2
3
20
21
1
6
8P
12P
12P 12P
12P
2P
13P
8P 8P 6P
10P
10P
1P
12P
MATSUSHITA AUDIO UNIT (WITH AVC-LAN)
Antenna
Antenna
Audio Assy
Reverse signal
Reverse signal
SPD
SPD
* 08695-00260 To be ordered separately
DIN 13P (No use)
Audio Assy
DIN 13P (No use)
• Audio Unit Application
DETAILED CONNECTION OUTLINE

Audio Assy
MOP Radio without AVC
CD-Changer
TM0461
09-99 Celica (RHD) - 12
Celica TNS 500
AUDIO ASSY + NAVIGATION SYSTEM
8P 8P 6P 13P
13P
10P
10P
2P
DIN 13P
2
3
20
21
No use
8P 8P 6P
13P
13P
10P
1P
12P
12P
2P
3
20
21
No use
* 08695-00260
12P
10P
AUDIO UNITS WITH 13PIN CONNECTOR (WITHOUT AVC-LAN)
* 08695-00260 To be ordered separately
• Audio Unit Application
DETAILED CONNECTION OUTLINE
AUDIO ASSY + NAVIGATION SYSTEM + CD-CHANGER
WIRE HARNESS
Antenna
Antenna
Audio Assy
Audio Assy
Reverse signal
Reverse signal
SPD
SPD
1
DIN 13P (No use)
DIN 13P (No use)
1
WIRE HARNESS
CD-Changer wire To CD-Changer unit
Connection
2

FOR VEHICLES WITH AUTO AIR
CONDITIONER
2. Remove the center cluster .
: Screws (2x)
4
6
FOR M/T MODELS
1. Remove the shift knob and console
panel .
1
2
FOR A/T MODELS
1. Remove the console panel .
1
Yaris TNS 500
Celica (RHD) - 13
VEHICLE DISASSEMBLY
Figure 1
Figure 2
09-99
Celica TNS 500
1
2
1
Figure 3
6
4

FOR VEHICLES WITH MANUAL AIR
CONDITIONER
2. Remove the heater control knobs
and center cluster .
: Screws (2x)
4
6
7
3. Remove the covers .
: Bolts (4x)
4
8
4. Remove the front pillar garnish RH .
9
Figure 5
Figure 6
Celica (RHD) - 14
Celica TNS 500
Figure 4
09-99
6
4
4
7
8
4
9

Celica (RHD) - 15
5. Remove the cowl side panel (RH)
and front door scuff plate (RH) .
: Nut
12
11
10
Celica TNS 500
Figure 7
09-99
12
11
10
6. Remove the deck floor box (RH) .
: Hook
: Bolts (2x)
5
18
19
Figure 8
19
5
5
18
7. Remove the luggage front box .
: Clips (2x)
15
14
Figure 9
14
15

9. Remove the rear seat cushion .
: Hooks (2x)
18
17
Figure 11
Celica (RHD) - 16
8. Remove the rear seat back .
: Bolts (4x)
5
16
Celica TNS 500
Figure 10
09-99
5
5
16
18
17

Celica (RHD) - 17
Celica TNS 500
09-99
INSTALLATION OF THE GPS-ANTENNA
;;;yyy
;;
;;
;;
yy
yy
yy
1. Affix the earth plate at the location
shown in the diagram and mount the
antenna earth plate .
CAUTION: When affixing the earth
plate make sure to carefully
wipe off any dirt, moisture or oil
from the surface of the location
where it is to be affixed.
28
28
21
28
21
Defroster Nozzle
250mm
40mm
28
or
4
26
Figure 12
Tape
Figure 13
2. Using a cutter knife, cut off the weath-
er strip.
CAUTION: Be careful not to dam-
age the antenna cord.
3. Wrap the tape around the antenna
cord, and run the wire between the
windshield and instrument panel. (For
the cut of tape , see page 20).
26
26
Weather Strip
;;yy
;;
;;
yy
yy
;;
;;
yy
yy
;;;
;;;
yyy
yyy
4. Wire the antenna cord to the computer
along with wire harness as
shown in the left figure.
CAUTION: Tape the tip of the screw-
driver to protect, and insert the
antenna cord with the screwdriver.
CAUTION: To insert the antenna
cord between the wind shield and
instrument panel, use minus screw-
driver mentioned above.
3
20
Figure 14
3
Antenna Cord

Celica TNS 500
Celica (RHD) - 1809-99
Figure 15
Figure 16
WIRE HARNESS INSTALLATION
2. Make a splicing connector as shown in
the left figure.
3. Locate and disconnect the 20P con-
nector from the center J/B.
Splicing Connector
Vehicle Wire Harness
Pliers
20P Connector (white)
SPEED (SPD) SENSOR WIRE (TO
MONITOR ) INSTALLATION
1. Take the wire harness sub assy
and cut and tape the red/white wire.
2
1
red/white
Tape
violet/white
2
Figure 17

Celica (RHD) - 19
Celica TNS 500
09-99
Figure 18
J/B 20P (white)
Tab
Splicing Connector
Wire Harness Side 20P
4 Turn the 20P connector so the wires
face you and the connector’s tab is on
top.
5. Locate the wire in the top row, fifth posi-
tion from the right.
6. Using a splicing connector, attach the
wire harness sub-assembly speed
sensor wire (violet/white) to the vehicle
wire.
7. Route the speed sensor wire
(violet/white) to the audio opening.
2
2
2
Vehicle Wire Harness (white/red)
REVERSE SENSOR WIRE
INSTALLATION
Splicing Connector
Vehicle Wire Harness
Pliers
Figure 19
1. Locate and disconnect the 8P connec-
tor (black) at the top of the center J/B.
8P Connector (black)
Figure 20

Celica TNS 500
Celica (RHD) - 2009-99
2. Turn the 8P connector so the wires
face you and the tab is on top.
3. Locate the wire in the bottom row, first
position from the left.
4. Using a splicing connector, attach the
reverse sensor wire (red/blue) to
the vehicle wire.
6
Figure 21
Wire Harness Side 8P
Tab
8P (black)
Vehicle Wire Harness (red/black)
3
Splicing Connector
5. Cut the tape (or ) into 10 equal
sized pieces.
26
4
Figure 22
or tape (tape and tape
are exactly the same tape)
26
4
26
4
6. Cut one tape (or ) into 2 equal
sized pieces.
26
4
Figure 23
or tape (tape and tape
are exactly the same tape)
26
4
26
4